Large wear-resistant cast steel lining plate for mine
Through the design of substrate, slots, fixing holes and wear surface body components, the problems of easy damage and difficulty in replacement of existing cast steel linings are solved, and the rapid installation and disassembly of cast steel linings are realized, which enhances the stability and service life of the equipment.
Patent Information
- Application Number
- CN202422314651.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The wear-resistant cast steel lining plates of existing mining equipment are fixed by welding, which are prone to cracks and fractures, and are difficult to replace, increasing maintenance costs.
The design of substrate, slot, fixing hole and wear surface body components is adopted to make the cast steel lining plate easy to install and disassemble, and the splicing of multiple lining plates is achieved through the slide groove and slide bar to form a continuous system and enhance stability.
It realizes the rapid installation and disassembly of cast steel lining plates, which facilitates maintenance, reduces loosening and falling off, extends the service life of the equipment, and reduces maintenance costs.
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Figure CN223055793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mining equipment, and particularly relates to a large-sized wear-resistant cast steel lining plate for mines. Background Technique
[0002] The large-sized wear-resistant cast steel lining plate for mines is a wear-resistant component used in mining equipment. During the mining process, materials such as ores and rocks will cause severe wear and impact on the inner wall of mining equipment, resulting in shortened service life of the equipment and increased maintenance costs. To reduce wear and extend the service life of the equipment, lining plates are usually installed on the inner wall of the equipment, and its main function is to protect the equipment from wear and impact of materials such as ores and rocks.
[0003] The existing wear-resistant cast steel lining plates for the hoppers of belt conveyors are usually fixed on the surface of the hoppers by welding. When the welded lining plates are subjected to impact and vibration, cracks and fractures are likely to occur, affecting the service life of the lining plates. Moreover, when replacing the welded lining plates, cutting and welding are required, which will increase the difficulty and cost of replacing the lining plates. Content of the Utility Model
[0004] The purpose of the utility model is to provide a large-sized wear-resistant cast steel lining plate for mines. Through the cooperation of the base plate, the clamping grooves, the fixing holes and the wear surface body assembly, the cast steel lining plate is easier to install and disassemble, facilitating replacement and maintenance, and ensuring the accurate position of the cast steel lining plate on the surface of the hopper, improving the stability of the lining plate.
[0005] The utility model is realized through the following technical solutions:
[0006] The utility model relates to a large-sized wear-resistant cast steel lining plate for mines, which includes a base plate and clamping grooves. A concave surface is opened in the middle of the surface of the base plate. A plurality of clamping grooves are opened on the inner wall of the concave surface. A circle of fixing holes is opened on the outer edge of the concave surface. Two connecting holes are opened in the middle of the concave surface. First chutes and first sliding strips are respectively arranged at the upper and lower ends of the base plate. Reinforcing ribs are arranged in a woven shape inside the base plate;
[0007] It further includes a wear surface body assembly, and the wear surface body assembly is clamped in the clamping grooves. The wear surface body assembly includes a lining plate. A clamping seat is arranged on one side of the lining plate. Two fixing bolts are arranged in the middle of the clamping seat. A wear-resistant coating is coated on the other side of the lining plate. Second chutes and second sliding strips are arranged on both sides of the outer wall of the base plate.
[0008] Furthermore, the base plate is in the shape of a cuboid plate and is composed of two front and rear plate bodies. The clamping grooves and the connecting holes are located on the rear plate body, and the fixing holes are located on the front plate body.
[0009] Furthermore, the front end plate body is in the shape of a rectangular frame with openings at both ends, and a circle of fixing holes are provided at corresponding positions of the rear end plate body. The front end plate body is threadedly connected to the rear end plate body by bolts passing through the fixing holes, and an extension groove is provided at the contact point between the front end plate body and the rear end plate body.
[0010] Furthermore, the lining plate is abutted against one side of the plate body at the rear end, the outer edge of the lining plate is clamped in the extension groove, the fixing bolt passes through the threaded connection on the connecting hole, and the clamping seat is clamped in the clamping groove.
[0011] Furthermore, the shape and size of the second slide bar match the shape and size of the opening of the second slide slot, a limiting end is provided at the bottom of the second slide slot, and the width of the second slide slot and the second slide bar matches the width of the side surface of the substrate.
[0012] The utility model has the following beneficial effects:
[0013] The utility model makes the cast steel liner easier to install and disassemble, convenient for replacement and maintenance, and ensures the accurate position of the cast steel liner on the hopper surface through the cooperation of the base plate, the slot, the fixing hole and the wear surface body component, thereby improving the stability of the liner, reducing the loosening and falling off of the liner during use, making the liner evenly distribute the pressure on the hopper surface, reducing local wear and damage, achieving quick installation, reducing installation time and workload, and through the cooperation of the first slide groove, the first slide bar, the second slide groove and the second slide bar, multiple cast steel liners can be spliced together to form a continuous liner system, which increases the stability of the structure, provides more comprehensive protection, and extends the service life of the equipment, and facilitates the maintenance and replacement of a single liner without the need to disassemble the entire liner system. According to the size and shape of the inner wall of the equipment, multiple cast steel liners can be flexibly spliced to adapt to different application scenarios.
[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the wear-resistant cast steel liner;
[0016] Figure 2 It is a schematic diagram of the internal structure of the wear-resistant cast steel liner;
[0017] Figure 3 It is a schematic diagram of the explosion structure of the wear-resistant cast steel liner;
[0018] Figure 4 It is a schematic diagram of the structure of the wear surface body component;
[0019] Figure 5 It is a schematic structural diagram of a base plate, a card slot, a fixing hole, a connecting hole, a first sliding slot and a first sliding bar.
[0020] In the figure: 1. Substrate; 2. Card slot; 3. Fixing hole; 4. Connecting hole; 5. First chute; 6. First slide bar; 7. Reinforcing rib; 8. Wear surface body assembly; 801. Liner plate; 802. Clamping seat; 803. Wear-resistant coating; 804. Fixing bolt; 9. Second chute; 10. Second slide bar. Specific embodiments
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1-5 , the present invention provides a technical solution: a large-scale wear-resistant cast steel liner for mines, including a substrate 1 and a card slot 2. A concave surface is provided in the middle of the surface of the substrate 1, and a number of card slots 2 are provided on the inner wall of the concave surface. The substrate 1 is in the shape of a rectangular parallelepiped plate and is composed of two front and rear plate bodies. The card slot 2 and the connecting hole 4 are located on the rear plate body, and the fixing hole 3 is located on the front plate body. The front plate body is in the shape of a rectangular parallelepiped frame with openings at both ends. A circle of fixing holes 3 is provided at the corresponding position of the rear plate body. The front plate body is threadedly connected to the rear plate body through bolts passing through the fixing holes 3 to ensure the integrity of the substrate 1. An extension groove is provided at the contact between the front plate body and the rear plate body. A circle of fixing holes 3 is provided on the outer edge of the concave surface. The concave surface is used to accommodate the wear surface body assembly 8 to make it flush with the surface of the substrate 1, reducing the direct impact of materials on the substrate 1. Two connecting holes 4 are provided in the middle of the concave surface, and the two connecting holes 4 are used to connect with the wear surface body assembly 8 to provide additional fixing points. The first chute 5 and the first slide bar 6 are respectively provided at the upper and lower ends of the substrate 1, so that a plurality of liner plates 801 can be spliced with each other to form a continuous liner plate 801 system. The reinforcing ribs 7 are arranged in a woven shape inside the substrate 1. The woven reinforcing ribs 7 are evenly distributed, which can effectively resist the impact and wear of materials, extend the service life of the liner plate 801, improve the structural stability of the substrate 1, reduce the risk of deformation and damage, can effectively protect the inner wall of the hopper, and improve the service life and working efficiency of the equipment;
[0023] The wear surface body component 8 is clamped and set in the clamping groove 2. The wear surface body component 8 includes a lining plate 801. A clamping seat 802 is set on one side of the lining plate 801. Two fixing bolts 804 are set in the middle of the clamping seat 802. The lining plate 801 is against one side of the plate body set at the rear end. The outer edge of the lining plate 801 is clamped and set in the extension groove. The fixing bolts 804 are threaded and connected to the connecting hole 4, which improves the stability of the lining plate 801. The clamping seat 802 is clamped and set inside the clamping groove 2. The other side of the lining plate 801 is coated with a wear-resistant coating 803, which can effectively improve the wear resistance of the lining plate 801 and extend the wear resistance. Its service life, second slide grooves 9 and second slide bars 10 are arranged on both sides of the outer wall of the substrate 1, the shape and size of the second slide bar 10 match the opening shape and size of the second slide groove 9, the second slide grooves 9 and second slide bars 10 on both sides of the outer wall of the substrate 1 cooperate with each other, so that multiple substrates 1 can be spliced together to form a larger lining plate 801 area, and a limiting end is arranged at the bottom end of the second slide groove 9. The limiting end arranged at the bottom end of the second slide groove 9 can prevent the second slide bar 10 from sliding out of the slide groove, ensuring that the spliced substrates 1 will not fall apart, and the width of the second slide groove 9 and the second slide bar 10 matches the width of the side of the substrate 1.
[0024] When a large-scale wear-resistant cast steel liner for mining is used, the working process is as follows: through the cooperation of the base plate 1, the slot 2, the fixing hole 3 and the wear surface body component 8, the cast steel liner 801 is easier to install and disassemble, which is convenient for replacement and maintenance, and ensures that the position of the cast steel liner 801 on the hopper surface is accurate, the stability of the liner 801 is improved, and the loosening and falling off of the liner 801 during use are reduced, so that the liner 801 distributes pressure evenly on the hopper surface, reduces local wear and damage, and achieves rapid installation, reducing installation time and workload. Through the cooperation of the first slide 5, the first slide bar 6, the second slide 9 and the second slide bar 10, multiple cast steel liners 801 can be spliced together to form a continuous liner 801 system, which increases the stability of the structure, provides more comprehensive protection, and extends the service life of the equipment. It is convenient to maintain and replace a single liner 801 without disassembling the entire liner 801 system. According to the size and shape of the inner wall of the equipment, multiple cast steel liners 801 can be flexibly spliced to adapt to different application scenarios.
[0025] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A large-scale wear-resistant cast steel lining plate for mines, comprising a base plate (1) and a card slot (2), characterized in that: A recessed surface is provided in the middle of the surface of the substrate (1). A number of the card slots (2) are provided on the inner wall of the recessed surface. A circle of fixing holes (3) are provided on the outer edge of the recessed surface. Two connecting holes (4) are provided in the middle of the recessed surface. The upper and lower ends of the substrate (1) are respectively provided with a first sliding groove (5) and a first sliding strip (6). The inside of the substrate (1) is provided with reinforcing ribs (7) in a woven shape. It further includes a wear surface body assembly (8). The wear surface body assembly (8) is snap-fitted in the card slot (2). The wear surface body assembly (8) includes a lining plate (801). A snap-fitting seat (802) is provided on one side of the lining plate (801). Two fixing bolts (804) are provided in the middle of the snap-fitting seat (802). A wear-resistant coating (803) is coated on the other side of the lining plate (801). Second sliding grooves (9) and second sliding strips (10) are provided on both sides of the outer wall of the substrate (1).
2. A large wear-resistant cast steel liner for mines according to claim 1, characterized in that, The substrate (1) is in the shape of a rectangular parallelepiped plate. The substrate (1) is composed of two front and rear plates. The card slots (2) and the connecting holes (4) are located on the rear plate. The fixing holes (3) are located on the front plate.
3. A large wear-resistant cast steel liner for mines according to claim 2, characterized in that, The front plate is in the shape of a rectangular parallelepiped frame with openings at both ends. A circle of the fixing holes (3) are provided at the corresponding positions on the rear plate. The front plate is threadedly connected to the rear plate by bolts passing through the fixing holes (3). An extension groove is provided at the contact position between the front plate and the rear plate.
4. A large wear-resistant cast steel lining plate for mines according to claim 3, characterized in that, The lining plate (801) is in contact with one side of the rear plate. The outer edge of the lining plate (801) is snap-fitted in the extension groove. The fixing bolts (804) pass through and are threadedly connected to the connecting holes (4). The snap-fitting seat (802) is snap-fitted inside the card slot (2).
5. A large wear-resistant cast steel lining plate for mines according to claim 1, characterized in that, The shape and size of the second sliding strip (10) match the opening shape and size of the second sliding groove (9). A limiting end is provided at the bottom end of the second sliding groove (9). The widths of the second sliding groove (9) and the second sliding strip (10) match the width of the side surface of the substrate (1).