UV curing energy-saving equipment

Abstract

The utility model provides UV (ultraviolet) curing energy-saving equipment, which belongs to the technical field of UV curing and comprises a workbench, an operator is mounted on the outer side of the workbench, a curing box is fixedly mounted at the top of the workbench, and two baffle plates are mounted on the outer side of the curing box through bolts. Through the arrangement of the adjusting mechanism, the positive and negative rotation motor drives the driving gear to rotate so as to drive the driven gear and the threaded rod to rotate, so that the sliding plate moves up and down along the threaded rod and the sliding rod, the distance between the UV lamp tube and an object needing to be cured can be adjusted according to requirements, and the refractive index of illumination can be improved through the reflecting plate; light emitted by the UV lamp tube is reflected to a material needing to be cured, it is ensured that the light can be utilized to the maximum extent, and therefore the curing efficiency is improved, through the arrangement of the ventilation assembly, air circulation in the device can be accelerated, the temperature of parts of the device can be reduced, and the service life of the device is prolonged.

Description

Technical Field

[0001] The utility model belongs to the technical field of UV curing, and particularly relates to a UV curing energy-saving device. Background Art

[0002] The UV curing equipment is a technology that uses ultraviolet radiation to cure materials. It mainly places materials such as coatings and inks in the UV curing equipment and uses ultraviolet irradiation to quickly convert these materials from a liquid state to a solid state, thereby forming a coating film with good physical properties. This curing process has the characteristics of high efficiency, energy conservation and environmental protection, short curing time, and good curing effect.

[0003] At present, the UV lamps in the UV curing equipment are generally fixed, unable to be adjusted in height according to requirements, and the utilization rate of light is low, resulting in uneven light, high cost, and low curing efficiency. In addition, during the curing process, the device generates a high amount of heat, which will cause damage to the device parts and affect the working efficiency. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a UV curing energy-saving device, aiming to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A UV curing energy-saving device includes a workbench, an operator is installed on the outer side of the workbench, a curing box is fixedly installed on the top of the workbench, two shielding plates are bolted on the outer side of the curing box, and further includes:

[0007] An adjusting mechanism, which is arranged inside the curing box and is used to adjust the height of the light;

[0008] A ventilation component, which is arranged on the outer side of the curing box and is used to reduce the heat inside the device;

[0009] A conveying component, which is arranged at the bottom of the workbench and is used to convey the items to be cured.

[0010] As a preferred solution of the utility model, the adjusting mechanism includes a fixed seat, a forward and reverse motor, a driving gear, a mounting frame, a threaded rod, a sliding rod, a driven gear, a limiting plate, a sliding plate, a fixing frame, a UV lamp tube and a reflecting plate. The fixed seat is fixedly installed on the top of the curing box, the forward and reverse motor is fixedly installed inside the fixed seat, and the driving gear is fixedly installed at the output end of the forward and reverse motor.

[0011] As a preferred embodiment of the present utility model, the mounting frame is fixedly installed on the top of the curing box. The threaded rod and the sliding rod are both installed at the bottom of the mounting frame and extend into the interior of the curing box. The driven gear is fixedly installed on the outer side of the threaded rod and meshes with the driving gear. The limiting plate is fixedly installed at the bottom of the threaded rod and the sliding rod. The sliding plate is installed on the outer sides of the threaded rod and the sliding rod.

[0012] As a preferred embodiment of the present utility model, the fixing frame is fixedly installed on the side of the sliding plate. The UV lamp tube is installed inside the fixing frame. The reflecting plate is fixedly installed at the bottom of the fixing frame.

[0013] As a preferred embodiment of the present utility model, the ventilation assembly includes a fan, a fixing frame, and a dust-proof net. The fan is fixedly installed on the outer side of the curing box. The fixing frame is installed on the outer side of the fan. The dust-proof net is arranged inside the fixing frame.

[0014] As a preferred embodiment of the present utility model, the conveying assembly includes a driving motor, a driving shaft, a first transmission wheel, a driven shaft, a second transmission wheel, a synchronous belt, a conveying roller, and a conveyor belt. The driving motor is fixedly installed on the side of the workbench. The driving shaft is fixedly connected to the output end of the driving motor. The first transmission wheel is fixedly installed at one end of the driving shaft.

[0015] As a preferred embodiment of the present utility model, the two driven shafts are both installed inside the workbench. The second transmission wheel is fixedly installed at one end of the driven shaft. The synchronous belt is sleeved on the outer sides of the first transmission wheel and the second transmission wheel. The conveying roller is fixedly installed on the outer sides of the driving shaft and the driven shaft. The conveyor belt is installed on the outer side of the conveying roller.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] Through the setting of the adjusting mechanism, the driving gear is driven to rotate by the forward and reverse motor, thereby driving the driven gear and the threaded rod to rotate, so that the sliding plate moves up and down along the threaded rod and the sliding rod. The distance between the UV lamp tube and the item to be cured can be adjusted according to requirements. Through the reflecting plate, the refractive index of the light can be increased, and the light emitted by the UV lamp tube can be reflected onto the material to be cured, ensuring that the light can be utilized to the maximum extent, thereby improving the curing efficiency. Through the setting of the ventilation assembly, the air circulation inside the device can be accelerated, the temperature of the device parts can be reduced, and the service life of the device can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0020] Figure 2 is a cross-sectional view of the inside of the curing box of the present utility model;

[0021] Figure 3 is a schematic diagram of the adjustment mechanism of the present utility model;

[0022] Figure 4 is a schematic diagram of the ventilation component of the present utility model;

[0023] Figure 5 is a schematic diagram of the conveying component of the present utility model.

[0024] In the figure: 1, workbench; 2, operator; 3, curing box; 4, baffle; 5, adjustment mechanism; 501, fixed seat; 502, forward and reverse motor; 503, driving gear; 504, mounting frame; 505, threaded rod; 506, sliding rod; 507, driven gear; 508, limiting plate; 509, sliding plate; 510, fixing frame; 511, UV lamp tube; 512, reflector; 6, ventilation component; 601, fan; 602, fixed frame; 603, dust-proof net; 7, conveying component; 701, driving motor; 702, driving shaft; 703, first transmission wheel; 704, driven shaft; 705, second transmission wheel; 706, synchronous belt; 707, conveying roller; 708, conveyor belt. Detailed implementation manners

[0025] To make the above-mentioned objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the detailed implementation manners of the present utility model in conjunction with the drawings of the specification.

[0026] Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0027] Secondly, the so-called "one embodiment" or "embodiment" herein refers to specific features, structures, or characteristics that may be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it an embodiment that is separate or selectively mutually exclusive with other embodiments.

[0028] Embodiment 1

[0029] As Figures 1-5 shown, it is the first embodiment of the present utility model. This embodiment provides a UV curing energy-saving device, including,

[0030] a workbench 1, an operator 2 is installed on the outer side of the workbench 1, a curing box 3 is fixedly installed on the top of the workbench 1, two shielding plates 4 are bolted on the outer side of the curing box 3, and further includes:

[0031] an adjusting mechanism 5, the adjusting mechanism 5 is arranged inside the curing box 3 for adjusting the height of the light;

[0032] a ventilation component 6, the ventilation component 6 is arranged on the outer side of the curing box 3 for reducing the heat inside the device;

[0033] a conveying component 7, the conveying component 7 is arranged at the bottom of the workbench 1 for conveying the items to be cured.

[0034] As Figures 1-5 shown, the curing box 3 and the shielding plates 4 can reduce the ultraviolet rays from irradiating to the outside of the device to protect the staff.

[0035] Embodiment 2

[0036] Referring to Figure 2 and 3 , it is the second embodiment of the present utility model. This embodiment is based on the previous embodiment.

[0037] In this embodiment, the adjusting mechanism 5 includes a fixed seat 501, a forward and reverse motor 502, a driving gear 503, a mounting bracket 504, a threaded rod 505, a sliding rod 506, a driven gear 507, a limiting plate 508, a sliding plate 509, a fixing bracket 510, a UV lamp tube 511 and a reflecting plate 512. The fixed seat 501 is fixedly installed on the top of the curing box 3. The forward and reverse motor 502 is fixedly installed inside the fixed seat 501. The driving gear 503 is fixedly installed at the output end of the forward and reverse motor 502. The mounting bracket 504 is fixedly installed on the top of the curing box 3. The threaded rod 505 and the sliding rod 506 are both installed at the bottom of the mounting bracket 504 and extend into the curing box 3. The driven gear 507 is fixedly installed on the outside of the threaded rod 505 and is meshed with the driving gear 503. The limiting plate 508 is fixedly installed at the bottoms of the threaded rod 505 and the sliding rod 506. The sliding plate 509 is installed on the outside of the threaded rod 505 and the sliding rod 506. The fixing bracket 510 is fixedly installed on the side of the sliding plate 509. The UV lamp tube 511 is installed inside the fixing bracket 510. The reflecting plate 512 is fixedly installed at the bottom of the fixing bracket 510.

[0038] As Figure 2 and 3 shown, the driving gear 503 is driven to rotate by the forward and reverse motor 502, so as to drive the driven gear 507 and the threaded rod 505 to rotate, and the sliding plate 509 is moved up and down along the threaded rod 505 and the sliding rod 506. The distance between the UV lamp tube 511 and the article to be cured can be adjusted according to requirements. The refractive index of the light can be increased by the reflecting plate 512, and the light emitted by the UV lamp tube 511 is reflected onto the material to be cured, ensuring that the light can be utilized to the maximum extent, thereby improving the curing efficiency.

[0039] Embodiment 3

[0040] Referring to Figure 4 and 5 , this is the third embodiment of the present utility model, and this embodiment is based on the first two embodiments.

[0041] In this embodiment, the ventilation component 6 includes a fan 601, a fixed frame 602, and a dust-proof net 603. The fan 601 is fixedly installed on the outside of the curing box 3. The fixed frame 602 is installed on the outside of the fan 601. The dust-proof net 603 is arranged inside the fixed frame 602. The conveying component 7 includes a driving motor 701, a driving shaft 702, a first transmission wheel 703, a driven shaft 704, a second transmission wheel 705, a synchronous belt 706, a conveying roller 707, and a conveyor belt 708. The driving motor 701 is fixedly installed on the side of the workbench 1. The driving shaft 702 is fixedly connected to the output end of the driving motor 701. The first transmission wheel 703 is fixedly installed at one end of the driving shaft 702. Both driven shafts 704 are installed inside the workbench 1. The second transmission wheel 705 is fixedly installed at one end of the driven shaft 704. The synchronous belt 706 is sleeved outside the first transmission wheel 703 and the second transmission wheel 705. The conveying roller 707 is fixedly installed outside the driving shaft 702 and the driven shaft 704. The conveyor belt 708 is installed outside the conveying roller 707.

[0042] As Figure 4 and 5 shown, the air circulation inside the device can be accelerated by the fan 601, the temperature of the device parts can be reduced, and the service life of the device can be prolonged. Dust can be prevented from entering the inside of the device by the dust-proof net 603. The driving shaft 702 and the first transmission wheel 703 are driven to rotate by the driving motor 701. The second transmission wheel 705 and the driven shaft 704 are driven to rotate by the synchronous belt 706. The conveyor belt 708 is driven to rotate by the rotating conveying roller 707 to convey items.

[0043] During use, the forward and reverse motor 502 drives the driving gear 503 to rotate, thereby driving the driven gear 507 and the threaded rod 505 to rotate, so that the sliding plate 509 moves up and down along the threaded rod 505 and the sliding rod 506. The distance between the UV lamp tube 511 and the item to be cured can be adjusted according to requirements. The driving motor 701 is turned on to drive the driving shaft 702 and the first transmission wheel 703 to rotate. The second transmission wheel 705 and the driven shaft 704 are driven to rotate by the synchronous belt 706. The conveyor belt 708 is driven to rotate by the rotating conveying roller 707. The staff places the item to be cured on the conveyor belt 708. The refractive index of the light can be increased by the reflector 512, and the light emitted by the UV lamp tube 511 is reflected onto the material to be cured, ensuring that the light can be utilized to the maximum extent, thereby improving the curing efficiency. The air circulation inside the device can be accelerated by the fan 601, the temperature of the device parts can be reduced, and the service life of the device can be prolonged. Dust can be prevented from entering the inside of the device by the dust-proof net 603.

[0044] In summary: Through the setting of the adjustment mechanism 5, the forward and reverse motor 502 drives the driving gear 503 to rotate, thereby driving the driven gear 507 and the threaded rod 505 to rotate, enabling the sliding plate 509 to move up and down along the threaded rod 505 and the sliding rod 506. The distance between the UV lamp tube 511 and the item to be cured can be adjusted according to requirements. Through the reflector 512, the refractive index of the light can be increased, and the light emitted by the UV lamp tube 511 is reflected onto the material to be cured, ensuring that the light can be utilized to the maximum extent, thereby improving the curing efficiency. Through the setting of the ventilation component 6, the air circulation inside the device can be accelerated, the temperature of the device parts can be reduced, and the service life of the device can be prolonged.

Claims

1. A UV curing energy-saving device, characterized in that: It includes a workbench (1), an operator (2) is installed on the outer side of the workbench (1), a curing box (3) is fixedly installed on the top of the workbench (1), two shielding plates (4) are bolted on the outer side of the curing box (3), and further includes: An adjusting mechanism (5), which is arranged inside the curing box (3) and is used to adjust the height of the light; A ventilation component (6), which is arranged on the outer side of the curing box (3) and is used to reduce the heat inside the device; A conveying component (7), which is arranged at the bottom of the workbench (1) and is used to convey the items to be cured.

2. The UV curing energy-saving device according to claim 1, characterized in that: The adjusting mechanism (5) includes a fixed seat (501), a forward and reverse motor (502), a driving gear (503), a mounting frame (504), a threaded rod (505), a sliding rod (506), a driven gear (507), a limiting plate (508), a sliding plate (509), a fixing frame (510), a UV lamp tube (511) and a reflecting plate (512). The fixed seat (501) is fixedly installed on the top of the curing box (3), the forward and reverse motor (502) is fixedly installed inside the fixed seat (501), and the driving gear (503) is fixedly installed at the output end of the forward and reverse motor (502).

3. The UV curing energy-saving device according to claim 2, wherein: The mounting frame (504) is fixedly installed on the top of the curing box (3), the threaded rod (505) and the sliding rod (506) are both installed at the bottom of the mounting frame (504) and extend into the curing box (3). The driven gear (507) is fixedly installed on the outer side of the threaded rod (505) and is meshed with the driving gear (503). The limiting plate (508) is fixedly installed at the bottom of the threaded rod (505) and the sliding rod (506), and the sliding plate (509) is installed on the outer sides of the threaded rod (505) and the sliding rod (506).

4. The UV curing energy-saving device according to claim 2, wherein: The fixing frame (510) is fixedly installed on the side of the sliding plate (509), the UV lamp tube (511) is installed inside the fixing frame (510), and the reflecting plate (512) is fixedly installed at the bottom of the fixing frame (510).

5. The UV curing energy-saving device according to claim 1, wherein: The ventilation component (6) includes a fan (601), a fixing frame (602) and a dust-proof net (603). The fan (601) is fixedly installed on the outer side of the curing box (3), the fixing frame (602) is installed on the outer side of the fan (601), and the dust-proof net (603) is arranged inside the fixing frame (602).

6. A UV curing energy-saving device according to claim 1, characterized in that: The conveying component (7) includes a driving motor (701), a driving shaft (702), a first transmission wheel (703), a driven shaft (704), a second transmission wheel (705), a synchronous belt (706), a conveying roller (707) and a conveyor belt (708). The driving motor (701) is fixedly installed on the side of the workbench (1), the driving shaft (702) is fixedly connected to the output end of the driving motor (701), and the first transmission wheel (703) is fixedly installed at one end of the driving shaft (702).

7. The UV curing energy-saving device according to claim 6, characterized in that: Both of the driven shafts (704) are installed inside the workbench (1). The second transmission wheel (705) is fixedly installed at one end of the driven shaft (704). The synchronous belt (706) is sleeved outside the first transmission wheel (703) and the second transmission wheel (705). The conveying roller (707) is fixedly installed outside the driving shaft (702) and the driven shaft (704). The conveyor belt (708) is installed outside the conveying roller (707).

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