Efficient cleaning device for stainless steel balls

Abstract

The efficient cleaning device for the stainless steel balls comprises a base plate, the front side and the rear side of the top of the base plate are each fixedly connected with a supporting frame, and the number of the supporting frames is four. According to the stainless steel ball cleaning device, the water pump is started firstly, the water pump adds purified water into the cleaning barrel through the water inlet pipe, then stainless steel balls to be cleaned in the feeding bin enter the left side of the interior of the cleaning barrel through the feeding pipe, and the transmission assembly on the right side of the cleaning barrel is started to drive the cleaning assembly to operate; and the surfaces of the stainless steel balls in the cleaning barrel are efficiently cleaned, and greasy dirt, dust and metal chippings attached to the surfaces of the stainless steel balls are left in clean water in the cleaning barrel. The problems that according to common stainless steel ball cleaning methods, workers use manual cleaning, but manual cleaning is low in efficiency, high in labor intensity, time-consuming and labor-consuming, and the cleaning consistency and quality are difficult to guarantee, so that the cleaning efficiency of stainless steel balls is reduced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel balls, and particularly relates to an efficient cleaning device for stainless steel balls. Background Technique

[0002] Stainless steel balls are usually steel balls produced by stainless steel forging processes. Currently, the commonly used materials for stainless steel balls are 201, 302, 304, 316, 316L, 420, and 440C. Stainless steel balls are widely used in many industrial fields, such as bearing manufacturing, mechanical transmission, and hardware tools. However, during the production, processing, and use processes, the surface of stainless steel balls is prone to being contaminated with oil stains, dust, metal debris, etc. This not only affects their appearance quality but may also affect their performance and service life. With the continuous development of industrial technology, the requirements for cleaning stainless steel balls are getting higher and higher. There is a need for a more efficient, environmentally friendly, energy-saving cleaning technology that can ensure the cleaning quality to meet the strict requirements for the cleanliness of stainless steel balls in different industries and application scenarios.

[0003] Common methods for cleaning stainless steel balls are mostly manual cleaning by workers. However, manual cleaning is inefficient, labor-intensive, time-consuming and laborious, and it is difficult to ensure the consistency and quality of cleaning, resulting in a reduction in the cleaning efficiency of stainless steel balls.

[0004] Therefore, it is necessary to design and transform the cleaning device for stainless steel balls to effectively prevent the phenomenon that common methods for cleaning stainless steel balls are mostly manual cleaning by workers, but manual cleaning is inefficient, labor-intensive, time-consuming and laborious, and it is difficult to ensure the consistency and quality of cleaning, resulting in a reduction in the cleaning efficiency of stainless steel balls. Content of the Utility Model

[0005] To solve the problems raised in the above background technique, the purpose of the present utility model is to provide an efficient cleaning device for stainless steel balls, which has the advantage of efficient cleaning and solves the problem that common methods for cleaning stainless steel balls are mostly manual cleaning by workers, but manual cleaning is inefficient, labor-intensive, time-consuming and laborious, and it is difficult to ensure the consistency and quality of cleaning, resulting in a reduction in the cleaning efficiency of stainless steel balls.

[0006] To achieve the above object, the present utility model provides the following technical solutions: An efficient cleaning device for stainless steel balls, including a substrate. The front side and the rear side of the top of the substrate are both fixedly connected with support frames. The number of the support frames is four. A cleaning bucket is arranged at the top of the support frames. A support block is fixedly connected to the right side of the top of the substrate. A transmission component is arranged on the top of the support block. A water pump is fixedly connected to the front side of the left side of the top of the substrate. The output end of the water pump is communicated with a water inlet pipe. The upper end of the water inlet pipe is communicated with the cleaning bucket. A support plate is fixedly connected to the left side of the top of the substrate. The right side of the support plate is fixedly connected to the left side of the cleaning bucket. A cleaning component is arranged inside the cleaning bucket.

[0007] Preferably, the transmission component includes a chassis. The chassis is fixedly connected to the top of the support block. A motor is fixedly connected to the bottom of the inner wall of the chassis. The output end of the motor is fixedly connected to a transmission rod. The left side of the transmission rod penetrates to the left side of the cleaning bucket. A fixed shaft is fixedly connected to the left side of the surface of the transmission rod.

[0008] Preferably, the cleaning component includes a spiral blade. The spiral blade is fixedly installed on the surface of the transmission rod. A rubber rod is fixedly connected to the surface of the transmission rod. The number of the rubber rods is several. A brush is fixedly connected to the surface of the rubber rod. The number of the brushes is several.

[0009] Preferably, a feed bin is fixedly connected to the top of the support plate. The bottom of the right side of the feed bin is communicated with a feed pipe. The right side of the feed pipe is communicated with the cleaning bucket.

[0010] Preferably, a support semi-ring is movably connected to the bottom of the cleaning bucket. The support semi-ring is fixedly connected to the top of the support frame. A fixed semi-ring is movably connected to the top of the cleaning bucket. The fixed semi-ring and the support semi-ring are threadedly connected by bolts. The inner parts of the support semi-ring and the fixed semi-ring are attached to the surface of the cleaning bucket.

[0011] Preferably, a sewage tank is fixedly connected to the left side inside the support frame. The left side of the bottom surface of the cleaning bucket is communicated with adjustable water outlet valves. The number of the adjustable water outlet valves is several. The adjustable water outlet valves are located on the top of the sewage tank.

[0012] Preferably, a finished product box is fixedly connected to the right side inside the support frame. The right side of the bottom surface of the cleaning bucket is communicated with a discharge pipe. The bottom of the discharge pipe is threadedly connected with a sealing cover. The discharge pipe and the sealing cover are located on the top of the finished product box.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. Through the setting of the transmission component and the cleaning component of the present utility model, when the motor is started, the output end of the motor drives the transmission rod to start rotating. When the transmission rod rotates, it drives the spiral blade, the rubber rod, and the brush to rotate. When the spiral blade rotates, it conveys the stainless steel balls on the left side inside the cleaning barrel to the right side inside the cleaning barrel. During the conveying process of the stainless steel balls by the spiral blade, when the rubber rod and the brush on the surface of the rubber rod rotate, they clean the surface of the stainless steel balls, leaving the oil stains, dust, and metal debris contaminated on the surface of the stainless steel balls in the clean water inside the cleaning barrel, solving the problem that the common cleaning method of stainless steel balls is mostly manual cleaning by workers, but manual cleaning has low efficiency, high labor intensity, is time-consuming and laborious, and it is difficult to ensure the consistency and quality of cleaning, resulting in a reduction in the cleaning efficiency of stainless steel balls.

[0015] 2. Through the setting of the transmission component of the present utility model, the cleaning operation of stainless steel balls can be carried out more conveniently, avoiding the situation where the labor intensity of workers increases due to manual cleaning. Description of the Drawings

[0016] Figure 1 is a three-dimensional schematic diagram of the present utility model;

[0017] Figure 2 is an exploded schematic diagram of the top of the substrate of the present utility model;

[0018] Figure 3 is a sectional schematic diagram of the cleaning barrel of the present utility model;

[0019] Figure 4 is an exploded schematic diagram of the transmission component of the present utility model;

[0020] Figure 5 is Figure 4 an enlarged view of part A in

[0021] In the figure: 1. Substrate; 2. Support frame; 3. Cleaning barrel; 4. Support block; 5. Transmission component; 51. Chassis; 52. Motor; 53. Transmission rod; 54. Fixed shaft; 6. Water pump; 7. Water inlet pipe; 8. Support plate; 9. Cleaning component; 91. Spiral blade; 92. Rubber rod; 93. Brush; 10. Feed bin; 11. Feed pipe; 12. Support semi-ring; 13. Fixed semi-ring; 14. Sewage tank; 15. Adjustable water outlet valve; 16. Finished product box; 17. Discharge pipe; 18. Sealing cover. Detailed Embodiment

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] As Figures 1 to 5 shown, a high-efficiency cleaning device for stainless steel balls provided by the present utility model includes a base plate 1. Both the front side and the rear side of the top of the base plate 1 are fixedly connected with support frames 2. The number of the support frames 2 is four. A cleaning barrel 3 is arranged at the top of the support frames 2. A support block 4 is fixedly connected to the right side of the top of the base plate 1. A transmission assembly 5 is arranged at the top of the support block 4. A water pump 6 is fixedly connected to the front side of the left side of the top of the base plate 1. The output end of the water pump 6 is communicated with a water inlet pipe 7. The upper end of the water inlet pipe 7 is communicated with the cleaning barrel 3. A support plate 8 is fixedly connected to the left side of the top of the base plate 1. The right side of the support plate 8 is fixedly connected to the left side of the cleaning barrel 3. A cleaning assembly 9 is arranged inside the cleaning barrel 3.

[0024] Referring to Figure 4 , the transmission assembly 5 includes a chassis 51. The chassis 51 is fixedly connected to the top of the support block 4. A motor 52 is fixedly connected to the bottom of the inner wall of the chassis 51. The output end of the motor 52 is fixedly connected to a transmission rod 53. The left side of the transmission rod 53 penetrates through the left side of the cleaning barrel 3. A fixed shaft 54 is fixedly connected to the left side of the surface of the transmission rod 53.

[0025] As a technical optimization scheme of the present utility model, through the setting of the transmission assembly 5, the cleaning operation of the stainless steel balls can be carried out more conveniently, avoiding the situation that the labor intensity of the staff increases due to manual cleaning.

[0026] Referring to Figure 5 , the cleaning assembly 9 includes a spiral blade 91. The spiral blade 91 is fixedly installed on the surface of the transmission rod 53. A rubber rod 92 is fixedly connected to the surface of the transmission rod 53. The number of the rubber rods 92 is several. Brush hairs 93 are fixedly connected to the surface of the rubber rod 92. The number of the brush hairs 93 is several.

[0027] As a technical optimization scheme of the present utility model, through the setting of the cleaning assembly 9, the stainless steel balls inside the cleaning barrel 3 can be cleaned efficiently, avoiding the situation that the cleaning efficiency of the stainless steel balls is reduced due to manual cleaning.

[0028] Referring to Figure 1 , a feeding bin 10 is fixedly connected to the top of the support plate 8. The bottom of the right side of the feeding bin 10 is communicated with a feeding pipe 11. The right side of the feeding pipe 11 is communicated with the cleaning barrel 3.

[0029] As a technical optimization solution of the present utility model, through the setting of the feed bin 10, the stainless steel balls to be cleaned can be temporarily stored inside the feed bin 10, avoiding the situation that after the cleaning operation is completed, it is necessary for workers to add stainless steel balls inside the cleaning barrel 3 manually.

[0030] Reference Figure 2 , the bottom of the cleaning barrel 3 is movably connected with a support semi-ring 12, the support semi-ring 12 is fixedly connected to the top of the support frame 2, the top of the cleaning barrel 3 is movably connected with a fixed semi-ring 13, the fixed semi-ring 13 and the support semi-ring 12 are connected by bolts in a threaded manner, and the inside of the support semi-ring 12 and the fixed semi-ring 13 is fitted with the surface of the cleaning barrel 3.

[0031] As a technical optimization solution of the present utility model, through the setting of the support semi-ring 12, it can cooperate with the fixed semi-ring 13 to fix and limit the cleaning barrel 3 during the cleaning operation, avoiding the situation that during the cleaning operation, the cleaning operation is interrupted due to the deviation of the position of the cleaning barrel 3.

[0032] Reference Figure 2 , on the left side inside the support frame 2, a sewage tank 14 is fixedly connected, on the left side of the bottom surface of the cleaning barrel 3, an adjustable water outlet valve 15 is communicated, the number of the adjustable water outlet valves 15 is several, and the adjustable water outlet valve 15 is located on the top of the sewage tank 14.

[0033] As a technical optimization solution of the present utility model, through the setting of the sewage tank 14, after the cleaning operation is completed, it can cooperate with the adjustable water outlet valve 15 to discharge the sewage generated by the cleaning operation inside the cleaning barrel 3, avoiding the situation that the sewage inside the cleaning barrel 3 affects the cleaning efficiency of the stainless steel balls in the next batch.

[0034] Reference Figure 2 , on the right side inside the support frame 2, a finished product box 16 is fixedly connected, on the right side of the bottom surface of the cleaning barrel 3, a discharge pipe 17 is communicated, the bottom of the discharge pipe 17 is connected with a sealing cover 18 in a threaded manner, and the discharge pipe 17 and the sealing cover 18 are located on the top of the finished product box 16.

[0035] As a technical optimization solution of the present utility model, through the setting of the finished product box 16, after the cleaning operation is completed, it can cooperate with the discharge pipe 17 and the sealing cover 18 to take out the stainless steel balls inside the cleaning barrel 3, avoiding the situation that the cleaning efficiency of the stainless steel balls in the next batch is reduced due to the failure to take out the cleaned stainless steel balls in time.

[0036] Working principle and usage process of the utility model: During use, the user first starts the water pump 6. The water pump 6 adds purified water into the interior of the cleaning barrel 3 through the water inlet pipe 7, and then the stainless steel balls to be cleaned in the feeding bin 10 enter the left side of the interior of the cleaning barrel 3 through the feeding pipe 11. Start the motor 52, and the output end of the motor 52 drives the transmission rod 53 to start rotating. When the transmission rod 53 rotates, it drives the spiral blade 91, the rubber rod 92, and the brush bristles 93 to start rotating. When the spiral blade 91 rotates, it conveys the stainless steel balls on the left side of the interior of the cleaning barrel 3 to the right side of the interior of the cleaning barrel 3. During the conveying process of the stainless steel balls by the spiral blade 91, when the rubber rod 92 and the brush bristles 93 on the surface of the rubber rod 92 rotate, they clean the surface of the stainless steel balls, leaving the oil stains, dust, and metal debris contaminated on the surface of the stainless steel balls in the purified water inside the cleaning barrel 3. After the cleaning operation is completed, first open the adjustable water outlet valve 15 on the left side of the bottom surface of the cleaning barrel 3, and drain the sewage generated during the cleaning operation inside the cleaning barrel 3 into the sewage tank 14. Then remove the sealing cover 18 at the bottom of the discharge pipe 17 on the right side of the bottom surface of the cleaning barrel 3, and put the cleaned stainless steel balls into the finished product box 16 at the bottom, achieving the effect of efficient cleaning.

[0037] In summary, for the high-efficiency cleaning device for stainless steel balls, through the combined use of the base plate 1, the support frame 2, the cleaning barrel 3, the support block 4, the transmission assembly 5, the chassis 51, the motor 52, the transmission rod 53, the fixed shaft 54, the water pump 6, the water inlet pipe 7, the support plate 8, the cleaning assembly 9, the spiral blade 91, the rubber rod 92, the brush bristles 93, the feeding bin 10, the feeding pipe 11, the support semi-ring 12, the fixed semi-ring 13, the sewage tank 14, the adjustable water outlet valve 15, the finished product box 16, the discharge pipe 17, and the sealing cover 18, it solves the problem that the common cleaning method for stainless steel balls is mostly manual cleaning by workers, but manual cleaning has low efficiency, high labor intensity, is time-consuming and laborious, and it is difficult to ensure the consistency and quality of cleaning, resulting in a reduction in the cleaning efficiency of stainless steel balls.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0039] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient cleaning device for stainless steel balls, comprising a substrate (1), characterized in that: On the front and rear sides of the top of the substrate (1), support frames (2) are fixedly connected. The number of the support frames (2) is four. A cleaning bucket (3) is arranged on the top of the support frames (2). On the right side of the top of the substrate (1), a support block (4) is fixedly connected. A transmission assembly (5) is arranged on the top of the support block (4). On the front side of the left side of the top of the substrate (1), a water pump (6) is fixedly connected. The output end of the water pump (6) is communicated with a water inlet pipe (7). The upper end of the water inlet pipe (7) is communicated with the cleaning bucket (3). On the left side of the top of the substrate (1), a support plate (8) is fixedly connected. The right side of the support plate (8) is fixedly connected with the left side of the cleaning bucket (3). A cleaning assembly (9) is arranged inside the cleaning bucket (3). The cleaning assembly (9) includes a spiral blade (91). The spiral blade (91) is fixedly installed on the surface of a transmission rod (53). A rubber rod (92) is fixedly connected to the surface of the transmission rod (53). The number of the rubber rods (92) is several. A brush (93) is fixedly connected to the surface of the rubber rod (92). The number of the brushes (93) is several.

2. The high-efficiency cleaning device for stainless steel balls according to claim 1, characterized in that: The transmission assembly (5) includes a chassis (51). The chassis (51) is fixedly connected to the top of the support block (4). A motor (52) is fixedly connected to the bottom of the inner wall of the chassis (51). The output end of the motor (52) is fixedly connected to a transmission rod (53). The left side of the transmission rod (53) penetrates through the left side of the cleaning bucket (3). A fixed shaft (54) is fixedly connected to the left side of the surface of the transmission rod (53).

3. The high-efficiency cleaning device for stainless steel balls according to claim 1, characterized in that: A feed bin (10) is fixedly connected to the top of the support plate (8). The bottom of the right side of the feed bin (10) is communicated with a feed pipe (11). The right side of the feed pipe (11) is communicated with the cleaning bucket (3).

4. The high-efficiency cleaning device for stainless steel balls according to claim 1, wherein: A support semi-ring (12) is movably connected to the bottom of the cleaning bucket (3). The support semi-ring (12) is fixedly connected to the top of the support frame (2). A fixed semi-ring (13) is movably connected to the top of the cleaning bucket (3). The fixed semi-ring (13) is threadedly connected with the support semi-ring (12) through a bolt. The inner parts of the support semi-ring (12) and the fixed semi-ring (13) are attached to the surface of the cleaning bucket (3).

5. The high-efficiency cleaning device for stainless steel balls according to claim 1, characterized in that: A sewage tank (14) is fixedly connected to the left side inside the support frame (2). The left side of the bottom surface of the cleaning bucket (3) is communicated with adjustable water outlet valves (15). The number of the adjustable water outlet valves (15) is several. The adjustable water outlet valves (15) are located on the top of the sewage tank (14).

6. The high-efficiency cleaning device for stainless steel balls according to claim 1, wherein: A finished product box (16) is fixedly connected to the right side inside the support frame (2). The right side of the bottom surface of the cleaning bucket (3) is communicated with a discharge pipe (17). The bottom of the discharge pipe (17) is threadedly connected with a sealing cover (18). The discharge pipe (17) and the sealing cover (18) are located on the top of the finished product box (16).

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