Leftover material recycling and hot melting device for hyperbolic cellular board processing
By designing a hot melt device for scrap recycling for hyperbolic honeycomb board processing, scrap material is crushed and heated above the melting point by using crushing and stirring components, the scrap material waste and pollution problems are solved, and efficient recycling and energy utilization are achieved.
Patent Information
- Application Number
- CN202421718597.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-19
AI Technical Summary
Direct discarding of scraps generated during hyperbolic honeycomb board processing will waste resources and may cause environmental pollution.
A hot melt device for scrap recycling for hyperbolic honeycomb plate processing is designed. The scrap material is crushed and heated above the melting point through the crushing assembly and the stirring assembly, so that it becomes a flowing state, and the melting efficiency and uniformity are improved by using the crushing roller and the stirring rod.
Effectively recycle and utilize scraps, reduce resource waste and environmental pollution, and improve processing efficiency and energy utilization.
Smart Images

Figure CN223056369U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot melting, in particular to a waste material recycling hot melting device for processing hyperbolic honeycomb boards. Background Technique
[0002] The hyperbolic honeycomb board is a material used in the fields of architecture and construction. It consists of a honeycomb structure in the shape of a hyperboloid, which is usually composed of adjacent hexagons or quadrilaterals, forming a strong and lightweight grid. During the processing of the hyperbolic honeycomb board, due to the need for cutting, trimming, processing, etc. according to specific requirements, some waste materials will be generated.
[0003] If the waste materials generated during the processing of the hyperbolic honeycomb board are directly discarded, not only a large amount of resources will be wasted, but also the surrounding environment may be polluted. Based on this, this solution provides a waste material recycling hot melting device for processing hyperbolic honeycomb boards to solve the above-mentioned problems. Content of the Utility Model
[0004] To solve the above technical problems, a waste material recycling hot melting device for processing hyperbolic honeycomb boards is provided. This technical solution solves the problem that if the waste materials generated during the processing of the hyperbolic honeycomb board are directly discarded, not only a large amount of resources will be wasted, but also the surrounding environment may be polluted as mentioned in the above background technique.
[0005] To achieve the above purposes, the technical solution adopted by the utility model is: a waste material recycling hot melting device for processing hyperbolic honeycomb boards, including a base. At the four corner positions at the lower end of the base, support legs are fixedly installed. At the upper end of the base, a processing box is fixedly connected. A controller is provided at the front end of the processing box. At the upper right side of the processing box, a crushing component is provided. At the upper end of the base, a hot melting barrel is fixedly installed. The hot melting barrel is arranged inside the processing box. On the left and right side walls inside the processing box, connection blocks are fixedly installed. An electric heating sleeve is arranged between the two connection blocks. The electric heating sleeve is sleeved on the outer surface of the hot melting barrel. A stirring component is arranged inside the hot melting barrel;
[0006] Among them, the stirring component includes a first motor. The first motor is fixedly installed at the upper end of the processing box. The output end of the first motor penetrates into the inside of the hot melting barrel and is fixedly connected with a rotating shaft. A plurality of stirring rods are fixedly installed on the outer surface of the rotating shaft. One end of each of the plurality of stirring rods away from the rotating shaft is fixedly connected with a scraping plate. The scraping plate is in contact with the inner wall of the hot melting barrel.
[0007] Preferably, a filter plate is arranged inside the hot melting barrel. A bearing seat is fixedly installed in the middle of the filter plate. The lower end of the rotating shaft is rotationally connected with the filter plate through the bearing seat.
[0008] Preferably, the crushing assembly includes a crushing box, in which a first crushing roller and a second crushing roller are rotatably installed. The rear end of the first crushing roller is fixedly connected to a first rotating rod, the rear end of the first rotating rod penetrates through the rear side wall of the crushing box and is fixedly connected to the output end of a second motor, and a first gear is fixedly connected to the surface of the first rotating rod. The second motor is fixedly installed at the upper end of the processing box.
[0009] Preferably, the rear end of the second crushing roller is fixedly connected to a second rotating rod, the rear end of the second rotating rod penetrates through the rear side wall of the crushing box and is fixedly connected to a second gear, and the outer side end of the second gear meshes with the outer side end of the first gear.
[0010] Preferably, a feed inlet is formed in the upper end of the crushing box, and a discharge outlet communicating with the hot-melt barrel is formed in the lower end of the crushing box.
[0011] Preferably, a discharge pipe is fixedly communicated with the lower end of the hot-melt barrel, the lower end of the discharge pipe penetrates through the lower side wall of the processing box, and a solenoid valve is installed on the discharge pipe.
[0012] Compared with the prior art, the present utility model provides a hot-melt device for recycling scraps in the processing of hyperbolic honeycomb panels, and has the following beneficial effects:
[0013] In the present utility model, the scraps after the processing of hyperbolic honeycomb panels are put into the crushing box from the feed inlet. The second motor drives the first gear to rotate, and the first gear meshes with the second gear, so as to drive the first crushing roller and the second crushing roller to crush the scraps through the first rotating rod and the second rotating rod, which is beneficial to rapid melting during the hot-melt process and improves the working efficiency.
[0014] The first motor drives the rotating shaft to rotate, and the rotating shaft drives the stirring rods on its outer surface to stir the scraps, helping the scraps to achieve a uniform temperature distribution. Through the transmission of the stirring motion, the temperature of the entire material system can be made more consistent, ensuring that each part is properly heated, thereby improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural diagram of the present utility model;
[0016] Figure 2 is a three-dimensional structural diagram of the present utility model from another perspective;
[0017] Figure 3 is an internal structural diagram of the processing box of the present utility model;
[0018] Figure 4 is a structural diagram of the hot-melt barrel of the present utility model;
[0019] Figure 5 It is a schematic structural diagram of the stirring assembly in the present utility model;
[0020] Figure 6 It is a schematic structural diagram of the crushing assembly in the present utility model.
[0021] The reference numerals in the figure are:
[0022] 1, base; 2, support leg; 3, processing box; 4, controller; 5, discharge pipe; 6, solenoid valve;
[0023] 7, crushing assembly; 701, crushing box; 702, first crushing roller; 703, first rotating rod; 704, first gear; 705, second crushing roller; 706, second rotating rod; 707, second gear; 708, second motor; 709, feed inlet; 710, discharge outlet;
[0024] 8, hot melt barrel;
[0025] 9, stirring assembly; 901, first motor; 902, rotating shaft; 903, stirring rod; 904, scraper; 905, bearing seat;
[0026] 10, connecting block; 11, electric heating sleeve; 12, filter plate. Specific embodiments
[0027] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.
[0028] 7. Refer to Figure 1-6As shown in the figure, a waste recycling hot-melting device for processing hyperbolic honeycomb panels includes a base 1. Support legs 2 are fixedly installed at the four corner positions at the lower end of the base 1. The upper end of the base 1 is fixedly connected to a processing box 3. A controller 4 is provided at the front end of the processing box 3. The controller 4 can adopt a controller with the model: OHR-PR10. The controller 4 is electrically connected to a first motor 901, a second motor 708, a solenoid valve 6, and an electric heating jacket 11. A crushing assembly 7 is provided on the upper right side of the upper end of the processing box 3. A hot-melting barrel 8 is fixedly installed on the upper end of the base 1. The inner bottom end of the hot-melting barrel 8 is funnel-shaped. The hot-melting barrel 8 is arranged inside the processing box 3. Connecting blocks 10 are fixedly installed on the left and right side walls inside the processing box 3. An electric heating jacket 11 is arranged between the two connecting blocks 10. The electric heating jacket 11 is a device used to heat the hot-melting barrel 8. It is usually composed of one or more resistance wires and is wrapped in an insulating material. It can provide controllable heating to heat the waste materials in the hot-melting barrel 8 above their melting points, making them in a flowing state. The electric heating jacket 11 is sleeved on the outer surface of the hot-melting barrel 8. A stirring assembly 9 is provided inside the hot-melting barrel 8. Among them, the stirring assembly 9 includes a first motor 901. The first motor 901 is fixedly installed at the upper end of the processing box 3. The output end of the first motor 901 penetrates into the inside of the hot-melting barrel 8 and is fixedly connected to a rotating shaft 902. A number of stirring rods 903 are fixedly installed on the outer surface of the rotating shaft 902. Stirring can help the hot-melt waste materials achieve a uniform temperature distribution. Heat will be transferred through the movement of stirring, making the temperature of the entire material system more consistent. It can reduce energy consumption and resource consumption and improve the energy efficiency of production. One end of each of the number of stirring rods 903 far from the rotating shaft 902 is fixedly connected to a scraping plate 904. The scraping plate 904 is attached to the inner wall of the hot-melting barrel 8. During the stirring process of the stirring rods 903, the scraping plate 904 can scrape off the waste material fluid remaining on the inner wall of the hot-melting barrel 8 to prevent waste materials from remaining in the hot-melting barrel. A filter plate 12 is provided inside the hot-melting barrel 8. A bearing seat 905 is fixedly installed in the middle of the filter plate 12. The lower end of the rotating shaft 902 is rotationally connected to the filter plate 12 through the bearing seat 905. The lower end of the hot-melting barrel 8 is fixedly communicated with a discharge pipe 5. The lower end of the discharge pipe 5 penetrates through the lower side wall of the processing box 3. A solenoid valve 6 is installed on the discharge pipe 5.
[0029] Refer to Figure 1 and Figure 6As shown in the figure, the crushing assembly 7 includes a crushing box 701. Inside the crushing box 701, a first crushing roller 702 and a second crushing roller 705 are rotatably installed. The rear end of the first crushing roller 702 is fixedly connected to a first rotating rod 703. The rear end of the first rotating rod 703 penetrates through the rear side wall of the crushing box 701 and is fixedly connected to the output end of a second motor 708. And a first gear 704 is fixedly connected to the surface of the first rotating rod 703. The second motor 708 is fixedly installed at the upper end of the processing box 3. The rear end of the second crushing roller 705 is fixedly connected to a second rotating rod 706. When the scrap enters between the first crushing roller 702 and the second crushing roller 705, the grinding teeth will bite each other to crush the scrap, so that more surface area can contact the heat source during the hot melting process, making the scrap easier to quickly melt, improving the melting efficiency and speed. The rear end of the second rotating rod 706 penetrates through the rear side wall of the crushing box 701 and is fixedly connected to a second gear 707. The outer end of the second gear 707 meshes with the outer end of the first gear 704. An inlet 709 is opened at the upper end of the crushing box 701, and an outlet 710 communicating with the hot melting bucket 8 is opened at the lower end of the crushing box 701.
[0030] The working principle and usage process of the present utility model: When in use, the scrap after processing the hyperbolic honeycomb board is put into the crushing box 701 from the inlet 709. The second motor 708 drives the first gear 704 to rotate. The first gear 704 drives the first rotating rod 703 to rotate. The first rotating rod 703 drives the first crushing roller 702 to rotate. Since the first gear 704 meshes with the second gear 707, the first gear 704 drives the second gear 707 to rotate during the rotation process. The second gear 707 drives the second rotating rod 706 to rotate. The second rotating rod 706 drives the second crushing roller 705 to rotate. The grinding teeth on the first crushing roller 702 and the second crushing roller 705 will bite each other to crush the scrap, increasing its surface area. More surface area can contact the heat source during the hot melting process, making the scrap easier to quickly melt, improving the melting efficiency and speed.
[0031] The crushed scraps slide from the discharge port 710 into the hot melt barrel 8. The controller 4 controls the electric heating jacket 11 to heat the hot melt barrel 8, melting the scraps in the hot melt barrel 8. The first motor 901 drives the rotating shaft 902 to rotate inside the bearing block 905, and the rotating shaft 902 drives the stirring rod 903 to rotate, helping the scraps achieve a uniform temperature distribution, making the temperature of the entire material system more consistent, ensuring that each part is properly heated. The scraper 904 at the end of the stirring rod 903 rotates on the inner wall of the hot melt barrel 8, scraping off the scraps adhering to the inner wall of the hot melt barrel 8 to prevent the scraps from remaining in the hot melt barrel 8. During the stirring and melting process, the fluidized scraps fall from the through holes on the filter plate 12 to the bottom of the hot melt barrel 8. The solenoid valve 6 is opened, and the fluid in the hot melt barrel 8 flows out through the discharge pipe 5.
[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
Claims
1. A hot-melt device for recycling scrap materials in the processing of hyperbolic honeycomb panels, characterized in that: It includes a base (1), support legs (2) are fixedly installed at the four corners of the lower end of the base (1), a processing box (3) is fixedly connected to the upper end of the base (1), a controller (4) is provided at the front end of the processing box (3), a crushing component (7) is provided at the upper right side of the processing box (3), a hot melt bucket (8) is fixedly installed at the upper end of the base (1), the hot melt bucket (8) is arranged inside the processing box (3), connecting blocks (10) are fixedly installed on the left and right side walls inside the processing box (3), an electric heating sleeve (11) is arranged between the two connecting blocks (10), the electric heating sleeve (11) is sleeved on the outer surface of the hot melt bucket (8), and a stirring component (9) is arranged inside the hot melt bucket (8). Among them, the stirring component (9) includes a first motor (901), the first motor (901) is fixedly installed at the upper end of the processing box (3), the output end of the first motor (901) penetrates into the inside of the hot melt bucket (8) and is fixedly connected to a rotating shaft (902), a plurality of stirring rods (903) are fixedly installed on the outer surface of the rotating shaft (902), one end of each of the plurality of stirring rods (903) far away from the rotating shaft (902) is fixedly connected to a scraping plate (904), and the scraping plate (904) is attached to the inner wall of the hot melt bucket (8).
2. The waste recycling hot melting device for hyperbolic honeycomb panel processing according to claim 1, wherein: A filter plate (12) is arranged inside the hot melt bucket (8), a bearing seat (905) is fixedly installed in the middle of the filter plate (12), and the lower end of the rotating shaft (902) is rotatably connected to the filter plate (12) through the bearing seat (905).
3. The hot melt device for recycling scraps in the processing of hyperbolic honeycomb panels according to claim 1, characterized in that: The crushing component (7) includes a crushing box (701), a first crushing roller (702) and a second crushing roller (705) are rotatably installed inside the crushing box (701), a first rotating rod (703) is fixedly connected to the rear end of the first crushing roller (702), the rear end of the first rotating rod (703) penetrates through the rear side wall of the crushing box (701) and is fixedly connected to the output end of a second motor (708), and a first gear (704) is fixedly connected to the surface of the first rotating rod (703), and the second motor (708) is fixedly installed at the upper end of the processing box (3).
4. The hot melt device for recycling scraps in the processing of hyperbolic honeycomb panels according to claim 3, wherein: A second rotating rod (706) is fixedly connected to the rear end of the second crushing roller (705), the rear end of the second rotating rod (706) penetrates through the rear side wall of the crushing box (701) and is fixedly connected to a second gear (707), and the outer side end of the second gear (707) is meshed with the outer side end of the first gear (704).
5. The waste recycling hot melting device for hyperbolic honeycomb panel processing according to claim 4, characterized in that: A feed inlet (709) is opened at the upper end of the crushing box (701), and a discharge outlet (710) communicating with the hot melt bucket (8) is opened at the lower end of the crushing box (701).
6. The hot-melt device for recycling scrap materials of a hyperbolic honeycomb panel processing according to claim 1, characterized in that: A discharge pipe (5) is fixedly communicated with the lower end of the hot melt bucket (8), the lower end of the discharge pipe (5) penetrates through the lower side wall of the processing box (3), and a solenoid valve (6) is installed on the discharge pipe (5).