Steel wire reel mechanism

Abstract

The utility model discloses a steel wire reel mechanism, which belongs to the technical field of steel wire processing, and comprises a support frame, a cross frame fixedly arranged above the support frame, a cleaning mechanism arranged above the support frame and used for cleaning the surface of a steel wire, and a reel mechanism convenient for bundling a steel wire coil. By means of the cleaning mechanism, before steel wires are wound, the steel wires are soaked in cleaning liquid and then wiped through a sponge cleaning pad, pollutants on the surfaces of the steel wires are removed, the steel wires pass through the drying groove and are thoroughly dried through hot air blown out by the air heater, and therefore the quality of the steel wires is better; the motor A drives the conveying roller A to rotate and cooperate with each other, the conveying roller A and the conveying roller B cooperate with each other to jointly and continuously convey the steel wires, it is guaranteed that the steel wires are always kept in a tensioned state in the conveying process, and the integration degree of the device is higher.

Description

Technical Field

[0001] The utility model belongs to the technical field of wire processing, and particularly relates to a wire coiling mechanism. Background Art

[0002] Wire is one of the four major varieties of steel products, namely plate, pipe, section and wire. It is a reprocessed product made by cold drawing hot-rolled wire rods. The wire produced is a whole roll product with relatively large diameter and weight. For easy use, it needs to be batched, and the wire needs to be wound. Therefore, a coiling mechanism is required to wind the wire.

[0003] Among them, through retrieval, it is found that there is an application with the application number CN202320403620.4, which discloses a wire winding mechanism including a plate body. The through holes on the upper and lower sides of the first straight plate are both movably connected with limit rods. Through the cooperation between the connecting rod, the second straight plate and the first spring, the winding of the coiled wire is tightened, reducing the gap between the wires, and solving the problem that the existing winding mechanism does not limit the wound wire during winding, so that the wire will be loose after winding, increasing the floor area of the wire and raising the transportation cost. Through the cooperation between the round roller, the connecting rod and the arc-shaped limiting plate, the rapid removal of the steel coil is realized, which is convenient for the user to carry out continuous operation and improves the working efficiency.

[0004] However, through research, it is found that: before winding the wire, the device does not have a structure for cleaning the wire surface, and pollutants adhere to the wire surface, affecting the quality of the produced wire. Moreover, during the winding process, there is no structure for continuously conveying the wire, the integration degree of the device is not high enough, and there is no structure for bundling the wire coil. The end of the wire is in a movable state, which is likely to cause the wire coil to be loose. Therefore, a new device is provided to solve this problem. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a wire coiling mechanism to solve the problems of the lack of a structure for cleaning the wire surface, the low integration degree of the device, and the lack of a structure for bundling the wire coil.

[0006] The technical scheme adopted by the utility model is as follows: a wire coiling mechanism includes a support frame, and a cross frame is fixedly installed above the support frame;

[0007] A cleaning mechanism for cleaning the wire surface and a coiling mechanism for facilitating bundling of the wire coil are arranged above the support frame.

[0008] Among them, the cleaning mechanism includes a cleaning tank, a servo cylinder A, a connecting frame, a guide roller, a cleaning plate and a sponge cleaning pad. The cleaning tank is embedded above the support frame. The servo cylinder A is symmetrically installed at the corresponding position of the cross frame and the cleaning tank. The lower ends of the two servo cylinders A are jointly and fixedly installed with a connecting frame. The guide roller is rotatably connected below the connecting frame. The cleaning plates are fixedly installed on both sides below the cross frame, and the cleaning plates are arc-shaped. The sponge cleaning pad is adhered to the inner wall of the cleaning plate.

[0009] Among them, a conveying tank is fixedly installed on one side above the support frame. The conveying rollers A are symmetrically and rotatably connected inside the conveying tank. The number of the conveying rollers A is at least five pairs. The adjacent conveying rollers A are connected by a chain drive. The sprockets meshing with the chain are nested outside the conveying rollers A. The motors A are symmetrically installed on one side outside the conveying tank. The output shaft of the motor A is connected to the corresponding conveying roller A through a coupling. The drying tank is fixedly installed above the cross frame, and the drying tank is in an inverted U shape. The conveying rollers B are equally spaced and rotatably connected on both sides inside the drying tank. The adjacent conveying rollers B are connected by a chain drive. The sprockets meshing with the chain are nested outside the conveying rollers B. A number of punching holes are provided on the surface of the conveying rollers B. A cavity is arranged inside the drying tank. Part of the conveying rollers B are embedded in the cavity. The motors B are symmetrically installed on one side near the outlet outside the drying tank. The output shaft of the motor B is connected to the corresponding conveying roller B through a coupling. The hot air blower is fixedly installed on one side below the cross frame. The outlet of the hot air blower extends into the cavity inside the drying tank through a pipeline.

[0010] Among them, the coiling mechanism includes a servo cylinder B, a connecting plate, a servo turntable, a reel, an electric cylinder, a connecting ring, a fixing plate, a servo motor, a connecting rod and a connecting column. The connecting plate is installed above the other side of the support frame through the servo cylinder B. The reel is rotatably connected below the connecting plate, and the number of the reels is two. The fixing plate is fixedly installed above the support frame, and through holes are arranged on the surface of the fixing plate at the corresponding positions. The connecting ring is installed below the connecting plate through the electric cylinder, and the number of the connecting rings is two. The two connecting rings are respectively nested and slidably connected outside the two reels. The connecting rod is rotatably connected above the support frame through the servo motor, and the connecting rod is in a U shape, and the number of the connecting rods is two. The connecting columns are symmetrically and fixedly installed on both sides above the connecting rod, and the connecting columns are in an I shape. The elastic rubber bands are adhered around the upper and lower sides of the connecting columns at equal intervals.

[0011] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are:

[0012] 1. In the utility model, the steel wire is soaked in cleaning liquid through the cleaning mechanism before being rolled up, and then wiped with a sponge cleaning pad to remove pollutants on the surface of the steel wire, and then passed through a drying tank and thoroughly dried by hot air blown by a hot air blower, so that the quality of the steel wire is better.

[0013] 2. In the utility model, the motor B drives the conveying roller B to rotate, and the motor A drives the conveying roller A to rotate. The conveying roller A and the conveying roller B cooperate with each other to continuously convey the steel wire and ensure that the steel wire is always kept in a taut state during the conveying process, so that the device has a higher degree of integration.

[0014] 3. In the utility model, two steel wires can be reeled at one time, which has higher work efficiency. After the whole steel wire is wound on the outside of the reel, the electric cylinder extends to push the connecting ring downward, and the servo electric cylinder B extends to push the reel upward. The connecting ring pushes the steel wire roll outside the reel to make it detach from the reel, which is convenient for unloading the steel wire roll. The steel wire roll is sleeved on the outside of the connecting column, and the staff uses the binding belt between the connecting columns to bundle the steel wire roll to prevent the steel wire roll from loosening, which has a better effect on the winding of the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of a partial three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall side section structure of the utility model;

[0017] Figure 3 For the utility model Figure 2 A schematic diagram of the enlarged structure at point A;

[0018] Figure 4 For the utility model Figure 3 A schematic diagram of the enlarged structure at B;

[0019] Figure 5 It is a schematic diagram of the partial three-dimensional structure of the conveying roller A in the utility model;

[0020] Figure 6 This is a schematic diagram showing the local three-dimensional structure of the cleaning plate in the utility model.

[0021] Markings in the figure: 1, support frame; 101, conveying trough; 102, conveying roller A; 1021, motor A; 103, cleaning trough; 104, cross frame; 1041, servo cylinder A; 1043, connecting frame; 1044, guiding roller; 105, cleaning plate; 1051, sponge cleaning pad; 2, drying trough; 201, conveying roller B; 2011, motor B; 202, hot air blower; 203, servo cylinder B; 2031, connecting plate; 2032, servo turntable; 2033, reel; 2034, electric cylinder; 2035, connecting ring; 204, fixing plate; 205, servo motor; 2051, connecting rod; 2052, connecting column. Detailed implementation manners

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] In the present invention:

[0024] Referring to Figures 1-6 , a wire spool mechanism includes a support frame 1, and a cross frame 104 is fixedly installed above the support frame 1;

[0025] A cleaning mechanism for cleaning the surface of the wire and a spool mechanism for facilitating bundling of the wire spool are provided above the support frame 1.

[0026] Referring to Figure 1 , 2 , 6, in this embodiment, the cleaning mechanism includes a cleaning trough 103, a servo cylinder A 1041, a connecting frame 1043, a guiding roller 1044, a cleaning plate 105 and a sponge cleaning pad 1051. The cleaning trough 103 is embedded above the support frame 1, and servo cylinders A 1041 are symmetrically installed at the corresponding positions of the cross frame 104 and the cleaning trough 103. A connecting frame 1043 is fixedly installed at the lower ends of the two servo cylinders A 1041. A guiding roller 1044 is rotatably connected below the connecting frame 1043. Cleaning plates 105 are fixedly installed on both sides below the cross frame 104, and the cleaning plates 105 are arc-shaped. A sponge cleaning pad 1051 is adhered to the inner wall of the cleaning plate 105;

[0027] The staff assists in passing the starting end of the steel wire around the arc groove at the bottom of the guide roller 1044. The servo cylinder A1041 extends, pushing the connecting frame 1043, the guide roller 1044 and the steel wire into the cleaning liquid in the cleaning tank 103. Then the staff assists in pulling the starting end of the steel wire and passes it through the arc-shaped sponge cleaning pads 1051 on the inner walls of the two cleaning plates 105 in turn. The steel wire is soaked in the cleaning liquid to clean the contaminants on the surface of the steel wire. When the steel wire passes through the sponge cleaning pad 1051, the cleaning liquid remaining on the surface of the steel wire is wiped off.

[0028] Reference Figure 1 , 2 5. In this embodiment, a conveying trough 101 is fixedly installed on one side above the support frame 1, and conveying rollers A102 are symmetrically rotatably connected inside the conveying trough 101, and the number of conveying rollers A102 is at least five pairs, and adjacent conveying rollers A102 are connected by chain transmission, and sprockets meshing with the chain are nested outside the conveying rollers A102, and a motor A1021 is symmetrically installed on one side outside the conveying trough 101, and the output shaft of the motor A1021 is connected to the corresponding conveying roller A102 through a coupling;

[0029] The staff inserts the starting ends of the two steel wires between the conveying rollers A102 at the entrance of the conveying trough 101, and makes the steel wires correspond to the arc grooves of the conveying rollers A102. The motor A1021 drives the conveying rollers A102 to rotate, clamping the steel wires and moving them slowly until the starting ends of the steel wires move out of the outlet of the conveying trough 101.

[0030] Reference Figures 1-3 In this embodiment, a drying trough 2 is fixedly installed above the horizontal frame 104, and the drying trough 2 is set in an inverted U shape. Conveying rollers B201 are equidistantly connected to the drying trough 2 on both sides, and adjacent conveying rollers B201 are connected by chain transmission, and a sprocket engaged with the chain is nested outside the conveying roller B201, and a plurality of punching holes are provided on the surface of the conveying roller B201, and a cavity is provided inside the drying trough 2, and part of the conveying roller B201 is embedded in the cavity, and a motor B2011 is symmetrically installed on one side of the outside of the drying trough 2 near the outlet, and the output shaft of the motor B2011 is connected to the corresponding conveying roller B201 through a coupling, and a hot air blower 202 is fixedly installed on one side below the horizontal frame 104, and the outlet of the hot air blower 202 extends to the cavity of the drying trough 2 through a pipeline;

[0031] The staff assists in passing the starting end of the steel wire through the arc groove of the conveying roller B201 inside the drying tank 2. The motor B2011 drives the conveying roller B201 to rotate, and cooperates with the conveying roller A102 to continuously convey the steel wire. The hot air blower 202 works to blow hot air into the cavity, and then blows hot air onto the surface of the passing steel wire from the punching holes on the surface of the conveying roller B201 to thoroughly dry the steel wire.

[0032] Reference Figures 1-4 In this embodiment, the coiling mechanism includes a servo cylinder B203, a connecting plate 2031, a servo turntable 2032, a reel 2033, a cylinder 2034, a connecting ring 2035, a fixing plate 204, a servo motor 205, a connecting rod 2051 and a connecting column 2052. On the other side above the support frame 1, a connecting plate 2031 is installed through the servo cylinder B203. Below the connecting plate 2031, a reel 2033 is rotatably connected through the servo turntable 2032, and the number of reels 2033 is two. A fixing plate 204 is fixedly installed above the support frame 1, and through holes are provided on the surface of the fixing plate 204 at corresponding positions. Below the connecting plate 2031, a connecting ring 2035 is installed through the cylinder 2034, and the number of connecting rings 2035 is two. The two connecting rings 2035 are respectively nested and slidably connected to the outside of the two reels 2033. Above the support frame 1, a connecting rod 2051 is rotatably connected through the servo motor 205, and the connecting rod 2051 is arranged in a U shape, and the number of connecting rods 2051 is two. On both sides above the connecting rod 2051, connecting columns 2052 are symmetrically and fixedly installed, and the connecting columns 2052 are arranged in an I shape, and elastic rubber bands are adhesively bonded around the upper and lower sides of the connecting columns 2052 at equal intervals;

[0033] The conveying roller B201 clamps the steel wire and moves it out from the outlet of the drying tank 2. The staff assists in pulling the starting end of the steel wire and threading it through between the reel 2033 and the fixing plate 204. The servo cylinder B203 contracts, driving the reel 2033 to move downward, clamping and fixing the starting end of the steel wire between the upper end of the reel 2033 and the fixing plate 204. The servo turntable 2032 works, driving the reel 2033 to rotate, winding the steel wire around the reel 2033 for one week. Then, the servo cylinder B203 reciprocates to drive the reel 2033 to reciprocate, winding the steel wire evenly around the outside of the reel 2033;

[0034] After winding the entire steel wire around the outside of the reel 2033, the electric cylinder 2034 extends, pushing the connecting ring 2035 downward. The servo electric cylinder B203 extends, pushing the reel 2033 upward. The connecting ring 2035 pushes the steel wire coil outside the reel 2033, causing it to separate from the reel 2033. Then, it passes from the through hole on the surface of the fixed plate 204 to the outside of a connecting column 2052. The staff previously passed the two ends of the bundling strap through the elastic rubber bands on the upper and lower sides of the connecting column 2052. There are at least four bundling straps on one connecting column 2052. The servo motor 205 drives the connecting column 2052 to rotate 180°, rotating another idle connecting column 2052 to the position of the through hole below the fixed plate 204. The staff pulls out the two ends of the bundling strap from between the elastic rubber bands and tightens and binds the two ends of the bundling strap together, thereby bundling the steel wire coils together to prevent the steel wire coils from loosening. The bundled steel wire coils are taken out from the outside of the connecting column 2052, and a new bundling strap is installed between the elastic rubber bands of the connecting column 2052, and so on.

[0035] Refer to Figure 1 、 2 、3, and 5. In this embodiment, two arc-shaped grooves are provided on the surfaces of the guide roller 1044, the conveying roller A102, and the conveying roller B201.

[0036] Refer to Figures 1-3 , in this embodiment, the motor A1021, the servo electric cylinder A1041, the motor B2011, the hot air blower 202, the servo electric cylinder B203, the servo turntable 2032, the electric cylinder 2034, and the servo motor 205 are all electrically connected to an external power supply through a switch panel.

[0037] Working principle: First, the staff will respectively insert the starting ends of the two steel wires between the conveying rollers A102 at the entrance of the conveying trough 101, and make the steel wires correspond to the arc grooves of the conveying rollers A102. The motor A1021 drives the conveying rollers A102 to rotate, and the clamped steel wires move slowly until the starting ends of the steel wires move out of the exit of the conveying trough 101. Then the staff will assist in passing the starting ends of the steel wires around the arc groove at the bottom of the guide roller 1044. The staff will assist in fixing the starting ends of the steel wires, and the servo electric cylinder A1041 will extend to push the connecting frame 1043, the guide roller 1044 and the steel wires into the cleaning liquid in the cleaning trough 103. Then the staff will assist in pulling the starting ends of the steel wires and pass them from the arc-shaped sponge cleaning pads on the inner walls of the two cleaning plates 105 in turn. 1051, and then pass through the arc groove of the conveying roller B201 inside the drying tank 2. The motor B2011 drives the conveying roller B201 to rotate, and cooperates with the conveying roller A102 to continuously convey the steel wire. The steel wire is soaked in the cleaning liquid to clean the pollutants on the surface of the steel wire. When passing through the sponge cleaning pad 1051, the cleaning liquid remaining on the surface of the steel wire is wiped off. The cleaned steel wire moves inside the drying tank 2, and the hot air blower 202 works to blow hot air into the cavity. Then it blows on the surface of the passing steel wire from the punching holes on the surface of the conveying roller B201 to thoroughly dry the steel wire. Then the staff passes the two ends of the strapping belt through the elastic rubber belts on the upper and lower sides of the connecting column 2052 respectively. One connecting column 2052 is connected to There are at least four strapping belts. The staff assists in pulling the starting end of the steel wire removed from the exit of the drying tank 2, and inserts it between the reel 2033 and the fixed plate 204. The servo electric cylinder B203 contracts, driving the reel 2033 to move downward, clamping and fixing the starting end of the steel wire between the upper end of the reel 2033 and the fixed plate 204, and the servo turntable 2032 works, driving the reel 2033 to rotate, and winding the steel wire around the reel 2033 for one circle. Then the servo electric cylinder B203 reciprocates and retracts, driving the reel 2033 to move back and forth, and evenly winding the steel wire around the outside of the reel 2033. Finally, after the entire steel wire is wound around the outside of the reel 2033, the electric cylinder 2034 extends, pushing the connecting ring 2035 to move downward, and the servo electric cylinder B203 extends, pushing the reel 2033. The connecting ring 2035 moves upward, and pushes the wire roll outside the reel 2033 to make it detach from the reel 2033, and then passes through the through hole on the surface of the fixed plate 204 to the outside of a connecting column 2052. The staff will pass the two ends of the strapping belt through the elastic rubber belts on the upper and lower sides of the connecting column 2052 in advance. There are at least four strapping belts on a connecting column 2052. The servo motor 205 drives the connecting column 2052 to rotate 180°, and rotates another idle connecting column 2052 to the through hole under the fixed plate 204. The staff will pull the two ends of the strapping belt out from between the elastic rubber belts, tighten the two ends of the strapping belt and bind them together, and then bundle the wire rolls together to prevent the wire rolls from loosening, and take the bundled wire rolls out from the outside of the connecting column 2052.And load a new bundling strap between the elastic rubber bands of the connecting column 2052, and so on.

[0038] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A steel wire coiling mechanism, comprising a support frame (1), characterized in that: A cross beam (104) is fixedly installed above the support frame (1); Above the support frame (1), there is a cleaning mechanism for cleaning the surface of the steel wire and a reel mechanism for facilitating the bundling of the steel wire reel; The cleaning mechanism includes a cleaning tank (103), a servo cylinder A (1041), a connecting frame (1043), a guiding roller (1044), a cleaning plate (105), and a sponge cleaning pad (1051); A cleaning tank (103) is embedded above the support frame (1). At the corresponding positions of the cross beam (104) and the cleaning tank (103), servo cylinders A (1041) are symmetrically installed. The lower ends of the two servo cylinders A (1041) are jointly fixedly installed with a connecting frame (1043). A guiding roller (1044) is rotatably connected below the connecting frame (1043). On both sides below the cross beam (104), cleaning plates (105) are fixedly installed, and the cleaning plates (105) are arc-shaped. A sponge cleaning pad (1051) is adhered to the inner wall of the cleaning plate (105).

2. The wire reel mechanism according to claim 1, characterized in that: On one side above the support frame (1), a conveying tank (101) is fixedly installed. Inside the conveying tank (101), conveying rollers A (102) are symmetrically rotatably connected. The number of the conveying rollers A (102) is at least five pairs. Adjacent conveying rollers A (102) are connected by a chain drive. A sprocket meshing with the chain is nested outside the conveying roller A (102). On one side outside the conveying tank (101), motors A (1021) are symmetrically installed, and the output shafts of the motors A (1021) are connected to the corresponding conveying rollers A (102) through couplings.

3. The wire spool mechanism according to claim 1, characterized in that: Above the cross beam (104), a drying tank (2) is fixedly installed, and the drying tank (2) is in an inverted U shape. On both sides inside the drying tank (2), conveying rollers B (201) are equidistantly rotatably connected. Adjacent conveying rollers B (201) are connected by a chain drive. A sprocket meshing with the chain is nested outside the conveying roller B (201). A number of punching holes are provided on the surface of the conveying roller B (201). A cavity is provided inside the drying tank (2), and part of the conveying roller B (201) is embedded in the cavity. On one side outside the drying tank (2) near the outlet, motors B (2011) are symmetrically installed, and the output shafts of the motors B (2011) are connected to the corresponding conveying rollers B (201) through couplings.

4. The wire spool mechanism according to claim 1, wherein: On one side below the cross beam (104), a hot air blower (202) is fixedly installed, and the outlet of the hot air blower (202) extends into the cavity inside the drying tank (2) through a pipeline.

5. A wire spool mechanism according to claim 1, characterized in that: The reel mechanism includes a servo cylinder B (203), a connecting plate (2031), a servo turntable (2032), a reel (2033), an electric cylinder (2034), a connecting ring (2035), a fixing plate (204), a servo motor (205), a connecting rod (2051), and a connecting column (2052); On the other side above the support frame (1), a connecting plate (2031) is installed through a servo cylinder B (203). A reel (2033) is rotatably connected to the lower part of the connecting plate (2031) through a servo turntable (2032), and the number of reels (2033) is two. A fixing plate (204) is fixedly installed above the support frame (1), and through holes are provided on the surface of the fixing plate (204) at corresponding positions. A connecting ring (2035) is installed below the connecting plate (2031) through an electric cylinder (2034), and the number of connecting rings (2035) is two. The two connecting rings (2035) are respectively nested and slidably connected to the outside of the two reels (2033). A connecting rod (2051) is rotatably connected above the support frame (1) through a servo motor (205). The connecting rod (2051) is arranged in a U shape, and the number of connecting rods (2051) is two. Connecting columns (2052) are symmetrically and fixedly installed on both sides above the connecting rod (2051). The connecting columns (2052) are arranged in a work shape, and elastic rubber bands are adhesively bonded around the upper and lower sides of the connecting columns (2052) at equal intervals.

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