Ground power station photovoltaic support hoop shaping die
By designing a photovoltaic bracket clamping mold with a combination of adjustment rod and jack, the problem of the mold adapting to different column sizes is solved, and flexible clamping processing of clamping is realized, and processing efficiency is improved.
Patent Information
- Application Number
- CN202422005415.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing molds cannot adapt to the plastic shaping of photovoltaic brackets of different column sizes, resulting in cumbersome mold replacement.
A ground power station photovoltaic bracket hoop shaping mold is designed. Through the combination of adjustment rod and jack, the width and depth of the hoop semicircle shape are adapted to the shape. The adjustment rod is threaded with the sliding seat through external thread teeth, and the jack adjusts the height of the upper base to adapt to different column sizes.
It realizes the flexible adaptability of the mold, simplifies the clamping and shaping processing of different column sizes, and improves the processing efficiency and flexibility.
Smart Images

Figure CN223056442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of part processing, in particular to a shaping die for a photovoltaic bracket hoop of a ground power station. Background Technique
[0002] The photovoltaic bracket hoop of the ground power station plays a crucial role in the photovoltaic system. It is mainly used to fix the photovoltaic column and the brace to ensure the stability of the photovoltaic bracket structure. This kind of hoop is usually processed from high-strength flat steel or steel plate. Through its two-piece mating structure, it is tightly installed on the photovoltaic column, and with the combination of the support iron and the bracket, the photovoltaic panel is firmly installed at the designated position. The photovoltaic bracket hoop not only has high strength and stability and can withstand the influence of natural environments such as photovoltaic panels and wind, but also improves the corrosion resistance of the product and extends the service life through its surface treatment processes such as hot dip galvanizing. Therefore, the photovoltaic bracket hoop of the ground power station is an important component to ensure the safe and stable operation of the photovoltaic system.
[0003] And this kind of hoop is formed by placing a long metal piece on the concave die, with a convex die above, and pulling it down by a hydraulic part to press the metal piece into the concave die to form a hoop with flat ends and a semi-circular shape in the middle. Finally, the workpiece is taken out and punched for installing bolts during later assembly.
[0004] The inventor found the following problems in the prior art that have not been well solved during the implementation of this solution: The hoop is installed on the column, and different columns have different sizes. During the shaping process of the traditional metal piece by the die, since the spacing and height of the die are fixed, one die can only shape and process a hoop of one size. When the size changes, the matching die needs to be replaced, and the operation is rather cumbersome. Content of the Utility Model
[0005] The main purpose of the utility model is to provide a shaping die for a photovoltaic bracket hoop of a ground power station, which can effectively solve the problems in the background technique.
[0006] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] The ground power station photovoltaic bracket hoop shaping die includes a base. At both ends of the top of the base, there are lower bases. A chute is dug at the top of the base between the lower bases. At the front and rear ends inside the chute, sliding rods are fixed. An adjusting rod is arranged between the sliding rods in the chute. The two ends of the adjusting rod are respectively rotatably connected to the inner walls on both sides of the chute. External spiral teeth are arranged on the outer walls at both ends of the adjusting rod. At both ends inside the chute, sliding seats are slidably connected. The sliding seats penetrate through and communicate with the adjusting rod and the sliding rod respectively. Above the lower bases, there are upper bases. At the tops of the mutually remote sides of the lower bases, heightening seats are fixed. Jacks are arranged inside the heightening seats. At both ends of the mutually remote sides of the upper base, lower sliding rods are fixed. At the top ends of the side walls of the lower bases at the positions of the lower sliding rods, fixed cylinders are fixed.
[0008] Preferably, the spiral teeth directions at both ends of the adjusting rod are opposite, and an adjusting knob is fixed on the outer wall of the adjusting rod between the spiral teeth.
[0009] Preferably, the adjusting rod is threadedly connected to the sliding seat through the external spiral teeth respectively, and the sliding seat is slidably connected to the sliding rod respectively.
[0010] Preferably, the tops of the sliding seats are respectively fixedly connected to the bottoms of the lower bases at the matching positions.
[0011] Preferably, the tops of the jacks are respectively fixedly connected to the inner tops of the upper bases, and the lower sliding rods penetrate through and are slidably connected to the fixed cylinders respectively.
[0012] Preferably, length values are arranged on the outer walls of the lower sliding rods.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. Since the spiral teeth directions at both ends of the adjusting rod are opposite, the adjusting rod is threadedly connected to the two sliding seats in the chute through the two external spiral teeth respectively. When the adjusting rod rotates, the sliding seats can approach or move away from each other in the chute by means of sliding with the sliding rod, so as to adjust the distance between the two after adjustment and achieve the effect of adapting to the width of the semicircular shape of the hoop for shaping.
[0015] 2. The jacks are installed inside the heightening seats, and the heightening seats are located inside the lower bases. Through the adjustment of the jacks, the tops thereof act on the inner tops of the upper bases. When the tops of the jacks rise, they can push the upper bases to rise together, so that the height distance between the top of the upper base and the top of the base changes, achieving the effect of adapting to the depth of the semicircular shape of the hoop for shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of the ground power station photovoltaic bracket hoop shaping die of the utility model;
[0017] Figure 2 This is a schematic diagram of the position structure of the sliding seat of the clamping hoop shaping die for the photovoltaic bracket of the ground power station of the present utility model;
[0018] Figure 3 This is a schematic diagram of the structure when the upper base and the lower base of the clamping hoop shaping die for the photovoltaic bracket of the ground power station of the present utility model are adjusted;
[0019] Figure 4 This is a schematic diagram of the structure of the upper base and the lower base of the clamping hoop shaping die for the photovoltaic bracket of the ground power station of the present utility model after adjusting the height.
[0020] In the figure: 1. Base; 2. Slide groove; 3. Slide rod; 4. Adjusting rod; 41. External spiral teeth; 5. Sliding seat; 6. Lower base; 7. Upper base; 8. Heightening seat; 9. Jack; 10. Lower slide rod; 11. Fixed cylinder; 12. Adjusting knob. Specific implementation mode
[0021] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation modes.
[0022] As Figures 1-4 shown, the clamping hoop shaping die for the photovoltaic bracket of the ground power station includes a base 1. Lower bases 6 are provided at both ends of the top of the base 1. A slide groove 2 is dug at the top of the base 1 between the lower bases 6. Slide rods 3 are fixed at both the front and rear ends inside the slide groove 2. An adjusting rod 4 is provided between the slide rods 3 in the slide groove 2. Both ends of the adjusting rod 4 are rotatably connected to the inner walls on both sides of the slide groove 2. External spiral teeth 41 are arranged on the outer walls at both ends of the adjusting rod 4. Sliding seats 5 are slidably connected to both ends inside the slide groove 2. The sliding seats 5 penetrate through and communicate with the adjusting rod 4 and the slide rod 3 respectively. Upper bases 7 are provided above the lower bases 6. Heightening seats 8 are fixed at the tops of the mutually remote sides of the lower bases 6. Jacks 9 are arranged inside the heightening seats 8. Lower slide rods 10 are fixed at both ends of the mutually remote sides of the upper bases 7. Fixed cylinders 11 are fixed at the top ends of the side walls of the lower bases 6 at the positions of the lower slide rods 10.
[0023] Specifically, the thread directions of the external spiral teeth 41 at both ends of the adjusting rod 4 are opposite. An adjusting knob 12 is fixed on the outer wall of the adjusting rod 4 between the external spiral teeth 41. The adjusting rod 4 is threadedly connected to the sliding seat 5 through the external spiral teeth 41 respectively. The sliding seat 5 is slidably connected to the slide rod 3 respectively. The tops of the sliding seats 5 are fixedly connected to the bottoms of the lower bases 6 at the matching positions respectively. When the adjusting knob 12 rotates, it can drive the adjusting rod 4 to rotate. The rotation of the adjusting rod 4 can drive the two sliding seats 5 to approach or move away from each other, so as to adjust the distance between the lower bases 6.
[0024] Specifically, the top of the jack 9 is fixedly connected to the inner top of the upper base 7 respectively. The lower sliding rods 10 are respectively slidably connected through the fixed cylinders 11. The adjustment of the jack 9 can lift the upper base 7, thereby adjusting the distance between the upper base 7 and the base 1. The sliding of the lower sliding rods 10 and the fixed cylinders 11 can make it more vertical and stable when lifting and lowering.
[0025] Specifically, the outer walls of the lower sliding rods 10 are all provided with length values, which are convenient for comparing the adjusted height during adjustment.
[0026] Working principle: Since the outer spiral teeth 41 at both ends of the adjusting rod 4 have opposite directions, the adjusting rod 4 is respectively threadedly connected to the two sliding seats 5 in the chute 2 through the two outer spiral teeth 41. When the adjusting rod 4 rotates, the sliding seats 5 can approach or move away from each other in the chute 2 by means of sliding with the sliding rod 3, so as to adjust the distance between the two after adjustment, achieving the effect of adapting and shaping to the width of the semi-circular shape of the hoop. The jack 9 is installed inside the height increasing seat 8, and the height increasing seat 8 is located inside the lower base 6. Through the adjustment of the jack 9, its top acts on the inner top of the upper base 7. When the top of the jack 9 rises, it can push the upper base 7 to rise together, causing the height distance between the top of the upper base 7 and the top of the base 1 to change, achieving the effect of adapting and shaping to the depth of the semi-circular shape of the hoop.
[0027] The circuits, electronic components and control modules involved are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to software and methods either.
[0028] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. Ground power station photovoltaic bracket hoop shaping die, including a base (1), characterized in that: Both ends of the top of the base (1) are provided with lower bases (6). A sliding groove (2) is dug at the top of the base (1) between the lower bases (6). Both the front and rear ends inside the sliding groove (2) are fixed with sliding rods (3). An adjusting rod (4) is arranged between the sliding rods (3) in the sliding groove (2). Both ends of the adjusting rod (4) are rotatably connected to the inner walls on both sides of the sliding groove (2). External screw teeth (41) are arranged on the outer walls at both ends of the adjusting rod (4). Sliding seats (5) are slidably connected to both ends inside the sliding groove (2). The sliding seats (5) penetrate through the adjusting rod (4) and the sliding rods (3) respectively. Upper bases (7) are arranged above the lower bases (6). Raising seats (8) are fixed to the tops of the mutually remote sides of the lower bases (6). Jacks (9) are arranged inside the raising seats (8). Lower sliding rods (10) are fixed to both ends of the mutually remote sides of the upper bases (7). Fixed cylinders (11) are fixed to the top ends of the side walls of the lower bases (6) at the positions of the lower sliding rods (10).
2. The ground power station photovoltaic bracket hoop shaping die according to claim 1, characterized in that: The thread directions of the external screw teeth (41) at both ends of the adjusting rod (4) are opposite. An adjusting knob (12) is fixed to the outer wall of the adjusting rod (4) between the external screw teeth (41).
3. The clamping hoop shaping die for the ground power station photovoltaic support according to claim 1, characterized in that: The adjusting rod (4) is threadedly connected to the sliding seats (5) respectively through the external screw teeth (41). The sliding seats (5) are slidably connected to the sliding rods (3) respectively.
4. The clamping hoop shaping die for a ground power station photovoltaic support according to claim 1, wherein: The tops of the sliding seats (5) are fixedly connected to the bottoms of the lower bases (6) at the matching positions respectively.
5. The ground power station photovoltaic bracket hoop shaping die according to claim 1, characterized in that: The tops of the jacks (9) are fixedly connected to the inner tops of the upper bases (7) respectively. The lower sliding rods (10) penetrate through the fixed cylinders (11) and are slidably connected.
6. The ground power station photovoltaic support hoop shaping die according to claim 1, characterized in that: Length values are arranged on the outer walls of the lower sliding rods (10).