Positioning device for profile steel block forging
By designing the positioning device for forging a steel block, using the combination of pulley set and pushing part, the problem of position deviation of the workpiece under external thrust force is solved, stable clamping and flexible positioning of the steel block is achieved, processing stability and accuracy are improved, and high-quality processing of the workpiece is ensured.
Patent Information
- Application Number
- CN202421913599.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the secondary fixation of the workpiece by the existing positioning device, the position of the workpiece on the assembly table will be affected by external thrust force, which will cause a certain range of deviation, making it difficult to accurately locate the target point, affecting the quality of the workpiece after processing.
A positioning device for forging a steel block is designed, including a tooling table, a fixed seat and a movable seat, a pulley set, a first pushing part and a second pushing part. Through the sliding of the pulley set and the adjustment of the pushing part, the stable clamping and flexible positioning of the steel block are achieved, ensuring that the height of the steel block remains unchanged during the processing process and the positioning mode can be switched by itself.
It realizes that the steel blocks are moved forward and backward at the unchanged height state during the processing process, loading and unloading, avoiding angle changes, improving processing stability and flexibility, ensuring accurate positioning of the workpieces, and improving the processing quality of the workpieces.
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Figure CN223056642U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel block forging, in particular to a positioning device for forging section steel blocks. Background Technique
[0002] Large steel module forgings are key components in heavy machinery manufacturing. Their working conditions and stress conditions are not only complex, but also have high requirements for reliability during service. Therefore, the quality grade requirements for forgings are relatively high, and the requirements for tissue uniformity and flaw detection are relatively strict. Before forging section steel blocks, clamping tools are used to fix the position of the workpiece.
[0003] Common clamping tools mainly include an assembly table. A positioning plate is provided on the assembly table. The positioning plates are arranged on both sides of the section steel piece and are used to determine the correct position of the workpiece in the fixture. A clamping mechanism is also provided on the assembly table. The clamping mechanism fastens the workpiece through the positioning plate to ensure that the workpiece will not vibrate due to external forces during the processing. Traditional clamping devices generally only have two working states: clamping and loosening. In the clamping state, the positioning plate fixes the workpiece. In the loosening state, the workpiece can be moved for continuous feeding. When processing, the workpiece needs to be fixed again. During this process, the position of the workpiece on the assembly table will be affected by the external pushing force and shift by a certain amount, making it difficult to accurately position to the target point, thereby affecting the quality of the workpiece after processing. Content of the Utility Model
[0004] In view of the above problems, the utility model proposes a positioning device for forging section steel blocks to solve the defect that during the process of re-fixing the workpiece by the existing positioning device, the position of the workpiece on the assembly table will be affected by the external pushing force, shift by a certain amount, and it is difficult to accurately position to the target point, affecting the quality of the workpiece after processing.
[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: A positioning device for forging section steel blocks includes a tooling table. A fixed seat and a movable seat are provided at the upper end of the tooling table. The fixed seat is fixedly connected to the tooling table, and the movable seat is slidably connected to the tooling table;
[0006] Pulley groups are provided at the upper ends of the fixed seat and the movable seat respectively. The two pulley groups penetrate through the fixed seat and the movable seat respectively, and the fixed seat and the movable seat are slidably connected to the two pulley groups respectively;
[0007] A first pushing part for adjusting the distance between the two pulley groups is provided below the pulley groups, and a second pushing part for adjusting the distance between the movable seat and the fixed seat is provided on the side of the tooling table.
[0008] A further improvement lies in that: the pulley block includes insertion blocks and slots opened at the upper ends of the fixed seat and the movable seat. Each insertion block passes through each slot respectively, and the insertion block is slidably connected to the slot. Both ends of the insertion block extend outside the slot. Pulleys are provided at one ends of the two insertion blocks close to each other, and one ends of the two insertion blocks away from each other are fixedly connected to the first pushing part.
[0009] A further improvement lies in that: the first pushing part includes a first adjusting frame and a first nut seat. The first adjusting frame is fixedly connected to both sides of the tooling table. The upper end of the first nut seat is fixedly connected to the insertion block, and the lower end of the first nut seat is inserted into the first adjusting frame. A first screw rod is provided in the first adjusting frame. The first screw rod penetrates through the first nut seat and is threadedly connected to the first nut seat. A first screwing head is provided at one end of the first adjusting frame away from the tooling table, and the first screwing head is fixedly connected to the first screw rod through a rotating shaft.
[0010] A further improvement lies in that: the second pushing part includes a second adjusting frame and a second nut seat. The second adjusting frame is fixedly connected to the side of the tooling table. The upper end of the second nut seat is fixedly connected to one side of the movable seat away from the fixed seat. The lower end of the second nut seat is inserted into the second adjusting frame. A second screw rod is provided in the second nut seat. The second screw rod penetrates through the second nut seat and is threadedly connected to the second nut seat. A second screwing head is provided at one end of the second adjusting frame away from the movable seat, and the second screwing head is fixedly connected to the second screw rod through a rotating shaft.
[0011] A further improvement lies in that: a chute is opened at the upper end of the tooling table, and the chute is slidably connected to a slider provided at the lower end of the movable seat. The slider is fixedly connected to the movable seat.
[0012] A further improvement lies in that: a diversion groove is opened at the upper end of the tooling table. The diversion groove is communicated with the chute, and the diversion groove is vertically staggered with the chute. Both ends of the diversion groove extend towards both ends of the tooling table.
[0013] A further improvement lies in that: a limiting edge is provided on the outer side wall of the insertion block, and the limiting edge is inserted into a rib groove opened on the inner side wall of the slot. The limiting edge is slidably connected to the rib groove.
[0014] A further improvement lies in that: a bracket is provided at the lower end of the tooling table. The bracket is fixedly connected to the tooling table. A rubber washer is provided at the lower end of the bracket, and the rubber washer is fixedly connected to the bracket.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] The first pushing part pushes the pulley block from the outside of the fixed seat and the movable seat. When the two pulley blocks approach, they clamp the profiled steel block. In the fixed way of the pulley block, the profiled steel block can move forward and backward, be loaded and unloaded while keeping the height unchanged, and there will be no angle change during the processing of the profiled steel block, with strong stability.
[0017] When the two pulley sets are retracted, the second pushing part will push the movable seat towards the fixed seat to completely fix the profiled steel block. The two positioning modes can be switched automatically, with high flexibility. Brief Description of the Drawings
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0019] Figure 1 It is a structural diagram of the tooling table in the utility model.
[0020] Figure 2 It is a structural diagram when the pulley in the utility model extends.
[0021] Figure 3 It is a structural diagram when the pulley in the utility model retracts.
[0022] Figure 4 It is the utility model Figure 2 The enlarged structural view of part A in it.
[0023] Wherein: 1. Tooling table; 2. Bracket; 3. Fixed seat; 4. Movable seat; 5. Flow guide groove; 6. Slide groove; 7. Slot; 8. Pulley; 9. Insert block; 10. First nut seat; 11. First adjusting frame; 12. First screw rod; 13. First screwing head; 14. Second nut seat; 15. Second adjusting frame; 16. Second screwing head; 17. Second screw rod; 18. Limit edge; 19. Edge groove. Detailed Embodiment
[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts fall within the scope of protection of the present application.
[0025] According to Figure 1 、 2 As shown in Figures 3 and 4, a positioning device for forging profiled steel blocks is proposed in this embodiment, including a tooling table 1. A fixed seat 3 and a movable seat 4 are provided at the upper end of the tooling table 1. The fixed seat 3 is fixedly connected to the tooling table 1, and the movable seat 4 is slidably connected to the tooling table 1;
[0026] The workpiece to be clamped is placed on the upper end of the tooling table 1, between the fixed seat 3 and the movable seat 4.
[0027] Pulley groups are provided at the upper ends of the fixed seat 3 and the movable seat 4. The two pulley groups respectively penetrate the fixed seat 3 and the movable seat 4, and the fixed seat 3 and the movable seat 4 are respectively slidably connected to the two pulley groups;
[0028] A first pushing part for adjusting the distance between the two pulley groups is provided below the pulley groups, and a second pushing part for adjusting the distance between the movable seat 4 and the fixed seat 3 is provided on the side of the tooling table 1.
[0029] The first pushing part pushes the pulley groups from the outside of the fixed seat 3 and the movable seat 4. When the two pulley groups approach, they clamp the profiled steel block. The way the pulley groups are fixed enables the profiled steel block to move forward and backward, and perform loading and unloading without changing the angle during processing of the profiled steel block, with strong stability.
[0030] When the two pulley groups are retracted, the second pushing part will push the movable seat 4 towards the fixed seat 3 to completely fix the profiled steel block. The two positioning modes can be switched automatically, with high flexibility.
[0031] Regarding the pulley groups:
[0032] The pulley group includes insertion blocks 9 and slots 7 opened at the upper ends of the fixed seat 3 and the movable seat 4. Each insertion block 9 respectively passes through each slot 7, and the insertion block 9 is slidably connected to the slot 7. Both ends of the insertion block 9 extend outside the slot 7. Pulley 8 is provided at one end of the two insertion blocks 9 close to each other, and one end of the two insertion blocks 9 far from each other is fixedly connected to the first pushing part.
[0033] Multiple slots 7 can be opened at the upper ends of the fixed seat 3 and the movable seat 4 to ensure that the pulleys 8 on the insertion blocks 9 can fully fit the profiled steel block from both sides of the profiled steel block. When the first pushing part pushes the two insertion blocks 9 closer, the pulleys 8 on the insertion blocks 9 will contact the side of the profiled steel block and clamp the profiled steel block in the middle.
[0034] For the specific structure of the first pushing part, please refer to the following description.
[0035] The first pushing part includes a first adjusting frame 11 and a first nut seat 10. The first adjusting frame 11 is fixedly connected to both sides of the tooling table 1. The upper end of the first nut seat 10 is fixedly connected to the insertion block 9, and the lower end of the first nut seat 10 is inserted into the first adjusting frame 11. A first screw rod 12 is provided in the first adjusting frame 11. The first screw rod 12 penetrates the first nut seat 10 and is threadedly connected to the first nut seat 10. A first screwing head 13 is provided at one end of the first adjusting frame 11 away from the tooling table 1, and the first screwing head 13 is fixedly connected to the first screw rod 12 through a rotating shaft.
[0036] The working principle of the first pushing part is:
[0037] Rotate the first screwing head 13 on the outside of the first adjusting frame 11. The first screwing head 13 will drive the first screw rod 12 to rotate. The first screw rod 12 drives the first nut seat 10 to move along the rod body of the first screw rod 12 through cooperation with the first nut seat 10. The upper end of the first nut seat 10 is fixed to the insertion block 9. When the first nut seat 10 moves, the insertion block 9 will also slide along the slot 7 under the push of the first nut seat 10.
[0038] For the specific structure of the second pushing part, please refer to the following description.
[0039] The second pushing part includes a second adjusting frame 15 and a second nut seat 14. The second adjusting frame 15 is fixedly connected to the side of the tooling table 1. The upper end of the second nut seat 14 is fixedly connected to the side of the movable seat 4 away from the fixed seat 3. The lower end of the second nut seat 14 is inserted into the second adjusting frame 15. A second screw rod 17 is provided in the second nut seat 14. The second screw rod 17 penetrates through the second nut seat 14 and is threadedly connected to the second nut seat 14. A second screwing head 16 is provided at one end of the second adjusting frame 15 away from the movable seat 4. The second screwing head 16 is fixedly connected to the second screw rod 17 through a rotating shaft.
[0040] The working principle of the second pushing part is as follows:
[0041] After the pulley 8 on the insertion block 9 is in the retracted state, rotate the second screwing head 16 on the outside of the second adjusting frame 15. The second screwing head 16 will drive the second screw rod 17 to rotate. The second screw rod 17 drives the second nut seat 14 to move along the rod body of the second screw rod 17 through cooperation with the second nut seat 14. The upper end of the second nut seat 14 is fixed to the movable seat 4. When the second nut seat 14 moves, the movable seat 4 will also move accordingly.
[0042] For the sliding connection relationship between the movable seat 4 and the tooling table 1, please refer to the following description:
[0043] A chute 6 is opened at the upper end of the tooling table 1. The chute 6 is slidably connected to a slider provided at the lower end of the movable seat 4. The slider is fixedly connected to the movable seat 4. The cross-section of the slider is T-shaped, and the chute 6 is a T-shaped chute adapted to the slider. When the movable seat 4 moves on the upper end of the tooling table 1, the slider fixed to the lower end of the movable seat 4 will slide along the chute 6, and the chute 6 guides the movable seat 4.
[0044] The chute 6 is opened on the upper end surface of the tooling table 1 and can limit the movable seat 4. However, since the chute 6 is exposed, debris will fall into the chute 6 during the fixing of the profiled steel, thus affecting the cooperation between the chute 6 and the slider.
[0045] In a preferred embodiment, a diversion groove 5 is formed at the upper end of the tooling table 1. The diversion groove 5 communicates with the chute 6, and the diversion groove 5 and the chute 6 are vertically staggered. Both ends of the diversion groove 5 extend towards both ends of the tooling table 1. When cleaning the residue in the chute 6, the residue can be swept out from both ends of the tooling table 1 through the diversion groove 5, facilitating cleaning and maintenance.
[0046] In order to improve the stability of the insertion block 9 when sliding along the insertion slot 7, in a preferred embodiment, a limiting edge 18 is provided on the outer side wall of the insertion block 9. The limiting edge 18 is inserted into a rib groove 19 formed on the inner side wall of the insertion slot 7, and the limiting edge 18 is slidably connected to the rib groove 19. When the insertion block 9 is pushed by the first nut seat 10 to slide along the insertion slot 7, the limiting edge 18 fixed on the outer side of the insertion block 9 will also slide along the rib groove 19. The rib groove 19 limits the insertion block 9 by cooperating with the limiting edge 18, and the insertion block 9 will not shift or shake during sliding.
[0047] It is further worth noting that a support 2 is provided at the lower end of the tooling table 1. The support 2 is fixedly connected to the tooling table 1, and a rubber washer is provided at the lower end of the support 2. The rubber washer is fixedly connected to the support 2. The support 2 fixed to the upper end of the tooling table 1 is used to support the tooling table 1, and the rubber washer can improve the stability of the tooling table 1 when placed on the bench. Of course, bolts can also be used to fix the tooling table 1 to the bench.
[0048] The working principle of this application:
[0049] The workpiece to be clamped is placed between the fixed seat 3 and the movable seat 4 at the upper end of the tooling table 1.
[0050] The first pushing part pushes the pulley groups from the outside of the fixed seat 3 and the movable seat 4. When the two pulley groups approach, they clamp the profiled steel block. The fixed manner of the pulley groups enables the profiled steel block to move forward and backward, and perform loading and unloading while keeping the height unchanged. When the two pulley groups are retracted, the second pushing part will push the movable seat 4 towards the fixed seat 3 to completely fix the profiled steel block. The two positioning modes can be switched automatically, with high flexibility.
[0051] In the description of the present application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application. Unless otherwise clearly specified and defined, the terms "installed", "connected", and "coupled" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0052] The above are only specific embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but rather will be accorded the widest scope consistent with the principles and novel features claimed herein.
Claims
1. A positioning device for forging a profiled steel block, comprising a tooling table (1), wherein a fixed seat (3) and a movable seat (4) are arranged at the upper end of the tooling table (1), and the fixed seat (3) is fixedly connected to the tooling table (1), characterized in that: The movable seat (4) is slidably connected to the tooling table (1); Pulley groups are provided at the upper ends of the fixed seat (3) and the movable seat (4). The two pulley groups respectively penetrate through the fixed seat (3) and the movable seat (4), and the fixed seat (3) and the movable seat (4) are respectively slidably connected to the two pulley groups; A first pushing part for adjusting the distance between the two pulley groups is provided below the pulley group, and a second pushing part for adjusting the distance between the movable seat (4) and the fixed seat (3) is provided on the side of the tooling table (1).
2. The positioning device for forging profiled steel blocks according to claim 1, characterized in that: The pulley group includes insertion blocks (9) and slots (7) opened at the upper ends of the fixed seat (3) and the movable seat (4). Each insertion block (9) respectively passes through each slot (7), and the insertion block (9) is slidably connected to the slot (7). The two ends of the insertion block (9) extend outside the slot (7). Pulleys (8) are provided at one ends of the two insertion blocks (9) close to each other, and the two ends of the two insertion blocks (9) far from each other are fixedly connected to the first pushing part.
3. The positioning device for forging profiled steel blocks according to claim 2, wherein: The first pushing part includes a first adjusting frame (11) and a first nut seat (10). The first adjusting frame (11) is fixedly connected to both sides of the tooling table (1). The upper end of the first nut seat (10) is fixedly connected to the insertion block (9). The lower end of the first nut seat (10) is inserted into the first adjusting frame (11). A first screw rod (12) is provided in the first adjusting frame (11). The first screw rod (12) penetrates through the first nut seat (10) and is threadedly connected to the first nut seat (10). A first screwing head (13) is provided at one end of the first adjusting frame (11) away from the tooling table (1), and the first screwing head (13) is fixedly connected to the first screw rod (12) through a rotating shaft.
4. A positioning device for forging profiled steel blocks according to claim 1, characterized in that: The second pushing part includes a second adjusting frame (15) and a second nut seat (14). The second adjusting frame (15) is fixedly connected to the side of the tooling table (1). The upper end of the second nut seat (14) is fixedly connected to the side of the movable seat (4) away from the fixed seat (3). The lower end of the second nut seat (14) is inserted into the second adjusting frame (15). A second screw rod (17) is provided in the second nut seat (14). The second screw rod (17) penetrates through the second nut seat (14) and is threadedly connected to the second nut seat (14). A second screwing head (16) is provided at one end of the second adjusting frame (15) away from the movable seat (4), and the second screwing head (16) is fixedly connected to the second screw rod (17) through a rotating shaft.
5. A positioning device for forging steel profiles according to claim 1, characterized in that: A chute (6) is opened at the upper end of the tooling table (1), and the chute (6) is slidably connected to a slider provided at the lower end of the movable seat (4). The slider is fixedly connected to the movable seat (4).
6. The positioning device for forging steel sections according to claim 5, characterized in that: A diversion groove (5) is opened at the upper end of the tooling table (1). The diversion groove (5) is communicated with the chute (6). The diversion groove (5) is vertically staggered with the chute (6). The two ends of the diversion groove (5) extend towards the two ends of the tooling table (1).
7. A positioning device for forging profiled steel blocks according to claim 2, characterized in that: A limiting edge (18) is provided on the outer side wall of the inserted block (9), and the limiting edge (18) is inserted into a rib groove (19) formed on the inner side wall of the inserted slot (7), and the limiting edge (18) is slidably connected to the rib groove (19).
8. A positioning device for forging profiled steel blocks according to claim 1, characterized in that: A bracket (2) is provided at the lower end of the tooling table (1), the bracket (2) is fixedly connected to the tooling table (1), a rubber washer is provided at the lower end of the bracket (2), and the rubber washer is fixedly connected to the bracket (2).