Stand column machining sawing machine

By designing a column processing sawing machine that integrates the conveyor table, support frame, support table, sawing mechanism, limiting assembly and cutting assembly, the column limiting is achieved in four directions, solving the problem of uneven cutting surfaces caused by cumbersome limits in the prior art, and improving sawing efficiency and finished product quality.

CN223056848UActive Publication Date: 2025-07-04SHANDONG GUANTAI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421930407.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-10
Publication Date
2025-07-04
Estimated Expiration
2034-08-10

AI Technical Summary

Technical Problem

During the cutting process of existing columns, the step-by-step limit operation is complicated, resulting in uneven cutting surfaces, affecting the sawing efficiency and finished product quality, especially when handling longer pipe sections.

Method used

A column processing saw machine is designed, integrating a conveyor table, support frame, support table, sawing mechanism, limiting assembly and unloading assembly. The column is limited in four directions, both left and right and upper and lower, and combined with the transmission assembly to achieve the support and unloading function.

Benefits of technology

The limit operation steps are simplified, unstable situations during the cutting process are avoided, and the sawing efficiency and processing quality are significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stand column machining sawing machine which comprises a conveying table, a supporting frame, a supporting table, a sawing mechanism, two limiting assemblies and a discharging assembly, and the supporting frame is arranged between the conveying table and the supporting table; a hydraulic cylinder is arranged on the supporting frame, and the sawing mechanism is arranged at the output end of the hydraulic cylinder. A second groove is formed in the upper surface of the conveying table, a ball screw is rotationally connected into the second groove, and two nut sliding blocks are arranged on the ball screw. A mounting plate is arranged on one side of the supporting frame, the two limiting assemblies are arranged on the corresponding nut sliding blocks correspondingly, and the limiting assemblies are connected with the mounting plate; the discharging assembly is arranged on the supporting table and connected with the ball screw through the transmission assembly. Therefore, the vertical column can be limited in the left-right direction and the up-down direction at the same time, the limiting operation steps are greatly simplified, the supporting function and the discharging function are integrated, the situation that the vertical column is unstable in the later period of cutting is effectively avoided, and the sawing efficiency and the machining quality of the vertical column are remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of column cutting devices, in particular to a column processing sawing machine. Background Art

[0002] Guardrails, as key traffic safety facilities, are widely used on the outer side of the road shoulder, traffic separation belts and the edges of sidewalks. They are mainly used to guide vehicles to change their driving directions, effectively prevent vehicles from crossing the boundary or entering the oncoming lane, and minimize the injuries to occupants in accidents. In the production process of guardrails, the cutting of columns is an indispensable link. Currently, a sawing machine is generally used for the operation. In the process, multiple long columns need to be first transported to the lower part of the sawing area and one end of each column is suspended. Then, the columns are stepwise limited and fixed in the left-right and up-down directions. Finally, the columns are cut into equal-length column segments by a sawing mechanism.

[0003] However, this stepwise limiting method is cumbersome to operate and requires two-step control. When processing long pipe segments, due to the action of gravity, the cut surface is often uneven in the later stage of sawing, and additional trimming is required later, which seriously affects the sawing efficiency and finished product quality of the columns. Summary of the Utility Model

[0004] The utility model aims to solve at least one of the technical problems in the related art to some extent.

[0005] To this end, an object of the utility model is to propose a column processing sawing machine, which can simultaneously limit the columns in four directions of left, right, up and down, greatly simplifies the limiting operation steps, and integrates the functions of support and blanking, effectively avoiding the instability of the columns in the later stage of cutting, and significantly improving the sawing efficiency and processing quality of the columns.

[0006] To achieve the above object, a first aspect of the utility model proposes a column processing sawing machine, including a conveying table, a support frame, a support table, a sawing mechanism, two limiting components and a blanking component. Among them, a first groove is provided on the upper surface of the conveying table, and a plurality of conveying rollers are rotatably connected inside the first groove; the support frame is arranged between the conveying table and the support table; a hydraulic cylinder is provided on the support frame, and the sawing mechanism is arranged at the output end of the hydraulic cylinder; a second groove is provided on the upper surface of the conveying table, a ball screw is rotatably connected inside the second groove, two nut sliders are provided on the ball screw, and the nut sliders are slidably connected with the second groove; an installation plate is provided on one side of the support frame, and the two limiting components are respectively arranged on the corresponding nut sliders and are connected with the installation plate; the blanking component is arranged on the support table and is connected with the ball screw through a transmission component.

[0007] The column processing sawing machine of the utility model can simultaneously realize the limitation of the column in four directions of left and right and up and down, greatly simplifying the limiting operation steps, and integrating the supporting and unloading functions, effectively avoiding the instability of the column in the later stage of cutting, and significantly improving the sawing efficiency and processing quality of the column.

[0008] In addition, the column processing sawing machine proposed in the application may also have the following additional technical features:

[0009] Specifically, the limiting assembly includes a vertical plate, a horizontal plate, a sliding rod, a spring and a pressing plate, wherein the vertical plate is installed on the upper surface of the nut slider; first sliding grooves are respectively provided on the facing surfaces of the two vertical plates, and the horizontal plate is slidably connected to the first sliding grooves; two second sliding grooves are symmetrically provided on the mounting plate, one end of the sliding rod is connected to the horizontal plate, and the other end of the sliding rod is slidably connected to the second sliding groove; the spring is arranged on the lower surface of the horizontal plate; and the pressing plate is arranged at the end of the spring.

[0010] Specifically, the blanking assembly includes a rotating shaft and a blanking plate, wherein the upper surface of the support platform is provided with a receiving groove, the rotating shaft is rotatably connected to the receiving groove, and one end of the rotating shaft extends to the outside of the receiving groove; the blanking plate is arranged on the rotating shaft.

[0011] Specifically, a discharge port is provided on the accommodating groove, and a guide plate is obliquely provided on the discharge port.

[0012] Specifically, the transmission assembly includes two gears and a toothed chain, wherein the two gears are respectively arranged on the ball screw and the rotating shaft, and the two gears are connected through the toothed chain transmission.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0015] Figure 1 This is a structural schematic diagram of a column processing sawing machine according to an embodiment of the utility model;

[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the enlarged structure of area A in the middle;

[0017] Figure 3 A cross-sectional view of a column processing sawing machine structure according to an embodiment of the utility model;

[0018] Figure 4 The structural schematic diagram of the transmission component in the column processing sawing machine according to an embodiment of the present utility model.

[0019] As shown in the figure: 1. Conveyor table; 2. Support frame; 3. Support table; 4. Sawing mechanism; 5. Limiting component; 6. Blank discharging component; 7. Second groove; 8. Ball screw; 9. Nut slider; 10. First groove; 11. Conveyor roller; 12. Hydraulic cylinder; 13. Mounting plate; 14. Transmission component; 15. Guide plate; 30. Accommodating groove; 31. Discharge port; 50. Vertical plate; 51. Horizontal plate; 52. Slide rod; 53. Spring; 54. Pressing plate; 500. First chute; 130. Second chute; 60. Rotating shaft; 61. Blank discharging plate; 140. Gear; 141. Tooth chain. Specific embodiments

[0020] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present utility model, and should not be construed as a limitation to the present utility model. On the contrary, the embodiments of the present utility model include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.

[0021] The column processing sawing machine according to the embodiment of the present utility model will be described below with reference to the drawings.

[0022] As Figures 1 to 4 shown, the column processing sawing machine according to the embodiment of the present utility model may include a conveyor table 1, a support frame 2, a support table 3, a sawing mechanism 4, two limiting components 5 and a blank discharging component 6.

[0023] Among them, a first groove 10 is provided on the upper surface of the conveyor table 1, and a plurality of conveyor rollers 11 are rotatably connected inside the first groove 10. The support frame 2 is arranged between the conveyor table 1 and the support table 3; a hydraulic cylinder 12 is provided on the support frame 2, and the sawing mechanism 4 is arranged at the output end of the hydraulic cylinder 12.

[0024] It should be noted that the sawing mechanism 4 described in this embodiment includes a saw band, saw band wheels, guide wheels and a feeding device. Among them, the function of the saw band wheels is to control the movement of the saw band, the function of the guide wheels is to control the running direction of the saw band, and the feeding device is to control the feeding speed of the saw band. It can be understood that the specific structure of the sawing mechanism 4 is common knowledge in the art, and will not be elaborated in detail in the present utility model.

[0025] Further, the conveying roller 11 is flush with the upper surface of the conveying table 1. The support frame 2 is a U-shaped bracket. The sawing mechanism 4 is slidably connected to the support frame 2, and the hydraulic cylinder 12 can drive the sawing mechanism 4 to move up and down, so as to cut the column.

[0026] A second groove 7 is provided on the upper surface of the conveying table 1. A ball screw 8 is rotatably connected in the second groove 7. Two nut sliders 9 are provided on the ball screw 8, and the nut sliders 9 are slidably connected to the second groove 7. An installation plate 13 is provided on one side of the support frame 2. Two limiting components 5 are respectively arranged on the corresponding nut sliders 9, and the limiting components 5 are connected to the installation plate 13. The blanking component 6 is arranged on the support table 3, and the blanking component 6 is connected to the ball screw 8 through a transmission component 14.

[0027] It should be noted that two types of threads with opposite directions are provided on the ball screw 8 in this embodiment. The two nut sliders 9 are respectively arranged on different threads, and the ball screw 8 is connected to a motor. The motor can drive the ball screw 8 to rotate, so as to drive the two nut sliders 9 to move towards or away from each other.

[0028] Further, the limiting component 5 can stably limit the movement of the column in four directions on both sides and up and down at the same time, effectively preventing any deviation phenomenon during the cutting process, and ensuring that the operation is both safe and convenient.

[0029] In an embodiment of the present invention, as Figure 2 shown, the limiting component 5 includes a vertical plate 50, a horizontal plate 51, a sliding rod 52, a spring 53 and a pressing plate 54. Among them, the vertical plate 50 is installed on the upper surface of the nut slider 9. First sliding grooves 500 are respectively provided on the opposite surfaces of the two vertical plates 50, and the horizontal plate 51 is slidably connected to the first sliding grooves 500. Two second sliding grooves 130 are symmetrically provided on the installation plate 13. One end of the sliding rod 52 is connected to the horizontal plate 51, and the other end of the sliding rod 52 is slidably connected to the second sliding grooves 130. The spring 53 is arranged on the lower surface of the horizontal plate 51. The pressing plate 54 is arranged at the end of the spring 53.

[0030] It should be noted that the second sliding grooves 130 are inclined downward towards the middle of the installation plate 13. When the ball screw 8 rotates, with the cooperation of the nut slider 9, the two vertical plates 50 are driven to approach each other, so as to limit the left and right sides of the column. At the same time, with the cooperation of the first sliding grooves 500 and the sliding rod 52, the horizontal plate 51 moves downward, so as to drive the pressing plate 54 to move downward. When the pressing plate 54 contacts the column, the column can be pressed to achieve the up and down limit of the column.

[0031] Further, in order to reduce the friction between the pressing plate 54 and the column, a plurality of freely rolling balls can be arranged at the bottom of the pressing plate 54. The rolling friction between the balls and the column is small, which is more convenient to move the pressing plate 54.

[0032] In one embodiment of the present invention, Figure 3 As shown, the blanking assembly 6 includes a rotating shaft 60 and a blanking plate 61, wherein the upper surface of the support platform 3 is provided with a receiving groove 30, the rotating shaft 60 is rotatably connected to the receiving groove 30, and one end of the rotating shaft 60 extends to the outside of the receiving groove 30; the blanking plate 61 is arranged on the rotating shaft 60.

[0033] It should be noted that the rotating shaft 60 is arranged near the sawing mechanism 4. By driving the rotating shaft 60 to rotate, the blanking plate 61 can be driven to tilt, thereby facilitating blanking.

[0034] Furthermore, if Figure 3 As shown, a discharge port 31 is provided on the receiving groove 30 , and a guide plate 15 is obliquely provided on the discharge port 31 .

[0035] It should be noted that the guide plate 15 extends to the outside of the receiving groove 30 , and the sawed column can be guided to the outside of the receiving groove 30 through the guide plate 15 .

[0036] In one embodiment of the present invention, the transmission assembly 14 includes two gears 140 and a toothed chain 141 , wherein the two gears 140 are respectively disposed on the ball screw 8 and the rotating shaft 60 , and the two gears 140 are connected to each other through the toothed chain 141 .

[0037] In the embodiment of the present utility model, when the ball screw 8 rotates, the gear 140 and the toothed chain 141 cooperate to drive the rotating shaft 60 to rotate and drive the blanking plate 61 to tilt.

[0038] Specifically, during the sawing process of the column, the column is transported to the bottom of the sawing mechanism 4 by the conveying roller 11, and then the relevant personnel control the ball screw 8 to rotate in the first direction. The ball screw 8 drives the two nut sliders 9 to move closer to each other. At the same time, with the cooperation of the slide rod 52 and the first slide groove 500, the two horizontal plates 51 move downward. When the two vertical plates 50 contact the two sides of the column respectively, the pressing plate 54 contacts the upper part of the column, and the spring 53 is compressed, thereby realizing the simultaneous limitation of the up and down and left and right directions of the column. The operation is convenient and can effectively prevent the column from shifting.

[0039] Then the relevant personnel can control the sawing mechanism 4 to start, so as to drive the saw belt to move horizontally, and drive the sawing mechanism 4 to move slowly downward through the hydraulic cylinder 12, thereby realizing the sawing process of the column.

[0040] After the sawing is completed, the relevant personnel control the sawing mechanism 4 to move upward above the column, and control the ball screw 8 to rotate in the second direction to drive the two limiting components 5 to move in the reverse direction, thereby releasing the limiting force on the column. At the same time, under the cooperation of the gear 140 and the tooth chain 141, the rotating shaft 60 can be driven to rotate, and the rotating shaft 60 drives the blanking plate 61 to rotate downward by a certain angle. At this time, the sawn column will slide down along the inclined blanking plate 61 to the guide plate 15, realizing the blanking process of the column.

[0041] In summary, the column processing sawing machine of the embodiment of the present utility model can simultaneously realize the limiting of the column in the left, right, up, and down four directions, greatly simplifies the limiting operation steps, and integrates the functions of support and blanking, effectively avoiding the instability of the column in the later stage of cutting, and significantly improving the sawing efficiency and processing quality of the column.

[0042] In the description of this specification, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0043] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0044] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model.

Claims

1. A vertical column processing sawing machine, characterized in that, It includes a conveying platform, a support frame, a support platform, a sawing mechanism, two limit assemblies and a blanking assembly, wherein: The upper surface of the conveying platform is provided with a first groove, and a plurality of conveying rollers are rotatably connected inside the first groove; The support frame is arranged between the conveying platform and the support platform; The support frame is provided with a hydraulic cylinder, and the sawing mechanism is arranged at the output end of the hydraulic cylinder; A second groove is provided on the upper surface of the conveying platform, a ball screw is rotatably connected in the second groove, two nut sliders are provided on the ball screw, and the nut sliders are slidably connected to the second groove; A mounting plate is provided on one side of the support frame, and the two limit assemblies are respectively arranged on the corresponding nut sliders, and the limit assemblies are connected to the mounting plate; The blanking assembly is arranged on the supporting platform, and the blanking assembly is connected with the ball screw through a transmission assembly.

2. The column processing sawing machine according to claim 1, characterized in that, The limiting assembly includes a vertical plate, a horizontal plate, a sliding rod, a spring and a pressing plate, wherein: The vertical plate is mounted on the upper surface of the nut slider; The facing surfaces of the two vertical plates are respectively provided with first sliding grooves, and the horizontal plate is slidably connected to the first sliding grooves; Two second slide grooves are symmetrically arranged on the mounting plate, one end of the slide rod is connected to the horizontal plate, and the other end of the slide rod is slidably connected to the second slide groove; The spring is arranged on the lower surface of the horizontal plate; The pressing plate is arranged at an end portion of the spring.

3. The column processing sawing machine according to claim 1, characterized in that, The blanking assembly includes a rotating shaft and a blanking plate, wherein: The upper surface of the support platform is provided with a receiving groove, the rotating shaft is rotatably connected to the receiving groove, and one end of the rotating shaft extends to the outside of the receiving groove; The blanking plate is arranged on the rotating shaft.

4. The column processing sawing machine according to claim 3, characterized in that, The containing groove is provided with a discharge port, and a guide plate is obliquely provided on the discharge port.

5. The column processing sawing machine according to claim 3, characterized in that, The transmission assembly includes two gears and a toothed chain, wherein: The two gears are respectively arranged on the ball screw and the rotating shaft, and the two gears are connected through the toothed chain transmission.