Forming device for spiral metal streamline structure valve production

Through the design of threaded rods and mobile ring plates, efficient forming of spiral metal streamlines on the valve surface is achieved, solving complex operation problems in the prior art, and improving production efficiency and device stability.

CN223056863UActive Publication Date: 2025-07-04HENGFENG COUNTY ZHONGRUI POWER MASCH CO LTD
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Patent Information

Application Number
CN202422292937.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-04
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

In the prior art, the spiral metal streamline forming process on the valve surface requires continuous adjustment of the cutting tool position, resulting in complex operation and reducing the forming efficiency.

Method used

A forming device for valve production of spiral metal streamline structures is designed. The valve is driven to rotate through the threaded rod, and the combination of the moving ring plate and the extension rod is used to enable the square rod engraving knife to move vertically on the outer surface of the valve to realize the forming of spiral metal streamlines.

Benefits of technology

It improves the efficiency of valve production, reduces energy consumption, simplifies the operation process, and improves the stability and production efficiency of the molding device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forming device for producing a spiral metal streamline structure air valve, and relates to the technical field of spiral metal streamline structure air valve production, in particular to the forming device for producing the spiral metal streamline structure air valve, which comprises a base, a limiting seat is arranged on the base, an air valve rotating together with the limiting seat is placed on the limiting seat, the top end of the air valve abuts against a rotatable threaded rod, the outer side of the threaded rod is sleeved with a linkage ring sleeve in a threaded mode, the outer side of the linkage ring sleeve is fixedly connected with a connecting rod, and the outer side end of the connecting rod is fixedly connected with a moving ring plate moving vertically. According to the forming device for producing the spiral metal streamline structure valve, the threaded rod drives the valve to rotate, the movable annular plate can drive the extension rod to vertically move, the square rod carving knife can move to make contact with the outer surface of the valve, and then a vertical stroke is completed on the square rod carving knife.
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Description

Technical Field

[0001] The utility model relates to the technical field of spiral metal streamline structure valve production, in particular to a forming device for spiral metal streamline structure valve production. Background Technique

[0002] After more than a hundred years of development, the engine has become an extremely widespread power machine. As a key basic part for sealing the intake and exhaust ports during the operation of the engine, the valve is used to block the air flow passage and control the gas exchange of the engine. Therefore, it has been widely studied. With the progress of technology, due to the valve being under working conditions such as high temperature, high pressure, impact load, and corrosion, and at the same time meeting factors such as high reliability, long life, and good economy of the valve, the valve is made of metal materials, and the valve materials have also changed from the initial ordinary alloy steel to the current heat-resistant steel, superalloy, titanium alloy and other materials.

[0003] More specifically, during the forming process of the valve blank, spiral metal streamlines will be formed on the surface of the valve product. The direction of these metal streamlines is consistent with the valve shape to improve the tensile strength and yield strength of the valve. For the forming of the spiral metal streamlines on the valve surface, usually a cutting tool is used to continuously adjust its position and then engrave the spiral metal streamlines one by one. However, such an operation requires continuous adjustment of the cutting tool, resulting in an overly complex operation of the cutting tool and thus reducing the forming efficiency. For this reason, we have proposed a forming device for spiral metal streamline structure valve production. Content of the Utility Model

[0004] The utility model provides a forming device for spiral metal streamline structure valve production, which solves the problems raised in the above background technique.

[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A forming device for spiral metal streamline structure valve production, including a base, a rotatable limiting seat is installed on the base, and a valve that rotates together with the limiting seat is placed on the limiting seat. The top end of the valve abuts against a rotatable threaded rod. A linkage collar is threadedly sleeved on the outer side of the threaded rod. A connecting rod is fixedly connected to the outer side of the linkage collar. The outer end of the connecting rod is fixedly connected to a vertically moving movable ring plate. An extension rod is fixedly connected to the bottom of the movable ring plate. A square rod engraving tool that can contact the outer side of the valve is movably connected inside the extension rod.

[0006] Optionally, the limiting seat is movably sleeved on the base, and the bottom end of the valve is in a semi-encapsulated state inside the limiting seat.

[0007] Optionally, a fixed column is fixedly connected to the top of the base, the top end of the fixed column is fixedly connected to a top plate, and a center of the bottom of the top plate is fixedly connected to an electric push rod, and a bottom end of the electric push rod is fixedly connected to a connection base.

[0008] Optionally, a plurality of positioning sliding rods are fixedly connected to the bottom of the connection base, and the positioning sliding rods are jointly movably connected to the moving ring plate, and a top end of the threaded rod is fixedly connected to a driving wheel.

[0009] Optionally, the driving wheel is movably sleeved inside the connection base, and a first motor is fixedly connected inside the connection base, and an output shaft of the first motor is connected to the driving wheel.

[0010] Optionally, a gear is connected to the inside of the bottom end of the extension rod through a pin, the gear is engaged with the teeth formed on the bottom of the square rod engraving knife, and a second motor is fixedly connected to the inside of the extension rod, and an output shaft of the second motor is connected to the gear.

[0011] The present utility model has the following beneficial effects:

[0012] 1. For the forming device for producing spiral metal streamline structure valves, the valve is rotated by the threaded rod, and the moving ring plate can drive the extension rod to move vertically, and the square rod engraving knife can move to contact the outer surface of the valve. Then, when the square rod engraving knife completes a vertical stroke, the forming of the spiral metal streamline structure of the valve can be completed, thereby improving the production efficiency.

[0013] 2. For the forming device for producing spiral metal streamline structure valves, through the rotation of the threaded rod, and with the cooperation of the linkage ring sleeve positioning sliding rod and the limitation of the positioning sliding rod, while the valve can rotate, the square rod engraving knife can move vertically, thereby saving other driving sources and reducing the energy consumption generated. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is a schematic sectional structural diagram of the present utility model;

[0016] Figure 3 is a schematic structural diagram of the connection of the moving ring plate of the present utility model;

[0017] Figure 4 is a schematic structural diagram of the gear connection of the present utility model;

[0018] Figure 5 is a schematic structural diagram of part A of the present utility model.

[0019] In the figure: 1. Base; 2. Valve; 3. Limiting seat; 4. Fixed column; 5. Top plate; 6. Electric push rod; 7. Connecting base; 8. First motor; 9. Driving wheel; 10. Threaded rod; 11. Positioning slide bar; 12. Moving ring plate; 13. Connecting rod; 14. Linking ring sleeve; 15. Extension rod; 16. Square rod engraving knife; 17. Second motor; 18. Gear. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figures 1 to 5 , a forming device for producing a spiral metal streamline structure valve, including a base 1, a rotatable limiting seat 3 is installed on the base 1, and a valve 2 that rotates together with the limiting seat 3 is placed on the limiting seat 3. The top end of the valve 2 abuts against a rotatable threaded rod 10. The contact surface between the threaded rod 10 and the valve 2 is made of rubber material, which can increase the friction between them, so that the threaded rod 10 can smoothly drive the valve 2 to rotate. A linking ring sleeve 14 is threadedly sleeved on the outside of the threaded rod 10. Under the rotation of the threaded rod 10, the linking ring sleeve 14 can move vertically. A connecting rod 13 is fixedly connected to the outside of the linking ring sleeve 14. Driven by the linking ring sleeve 14, the connecting rod 13 can move vertically. The outer end of the connecting rod 13 is fixedly connected to a vertically moving moving ring plate 12. Driven by the connecting rod 13, the moving ring plate 12 can move vertically. An extension rod 15 is fixedly connected to the bottom of the moving ring plate 12. Driven by the moving ring plate 12, the extension rod 15 can move vertically. A square rod engraving knife 16 that can contact the outside of the valve 2 is movably connected inside the extension rod 15. Driven by the extension rod 15, the square rod engraving knife 16 can move vertically, and the square rod engraving knife 16 can move along a fixed track on the extension rod 15, then contact the valve 2, and further engrave a spiral metal streamline on the outer surface of the valve 2.

[0022] Please refer to Figures 1 to 2 , the limiting seat 3 is movably sleeved on the base 1. The limiting seat 3 can rotate at a fixed position on the base 1, and the bottom end of the valve 2 is in a semi - enclosed state inside the limiting seat 3, so as to limit the rotation position of the valve 2 and make the rotation of the valve 2 more stable.

[0023] Please refer to Figures 1 to 3, a fixing column 4 is fixedly connected to the top of the base 1, a top plate 5 is fixedly connected to the top end of the fixing column 4, and a center of the bottom of the top plate 5 is fixedly connected to an electric push rod 6. The bottom end of the electric push rod 6 is fixedly connected to a connecting base 7. Driven by the electric push rod 6, the connecting base 7 can be lifted and lowered, thereby facilitating the replacement of the valve 2. The electric push rod 6 is a prior art and will not be elaborated here.

[0024] Please refer to Figures 1 to 3 , a plurality of positioning slide rods 11 are fixedly connected to the bottom of the connecting base 7. Driven by the connecting base 7, the positioning slide rods 11 can be lifted and lowered, and the positioning slide rods 11 are jointly movably connected to the moving ring plate 12. Limited by the positioning slide rods 11, the moving ring plate 12 can move along a vertical fixed track, so that the moving ring plate 12 can stably move vertically. The top end of the threaded rod 10 is fixedly connected to a driving wheel 9. Driven by the driving wheel 9, the threaded rod 10 can rotate.

[0025] Please refer to Figures 1 to 3 , the driving wheel 9 is movably sleeved inside the connecting base 7. The driving wheel 9 can rotate at a fixed position on the connecting base 7, and a first motor 8 is fixedly connected inside the connecting base 7. The output shaft of the first motor 8 is connected to the driving wheel 9. Driven by the output shaft of the first motor 8, the driving wheel 9 can rotate. The first motor 8 is a prior art and will not be elaborated here.

[0026] Please refer to Figures 1 to 5 , a gear 18 is connected to the inside of the bottom end of the extension rod 15 through a pin, so that the gear 18 can stably rotate at a fixed position inside the extension rod 15. The gear 18 meshes with the teeth formed at the bottom of the square rod engraving knife 16. Under the action of the rotation of the gear 18, the square rod engraving knife 16 can move, and a second motor 17 is fixedly connected inside the extension rod 15. The output shaft of the second motor 17 is connected to the gear 18. Driven by the output shaft of the second motor 17, the gear 18 can rotate. The second motor 17 is a prior art and will not be elaborated here.

[0027] In summary, when using the forming device for producing the spiral metal streamline structure valve, place the valve 2 on the limiting seat 3. Then, driven by the electric push rod 6, the connecting base 7 can descend, and then drive the threaded rod 10 to descend and abut against the top end of the valve 2. Thereafter, driven by the output shaft of the first motor 8, the driving wheel 9 can rotate, and then drive the threaded rod 10 to rotate. Driven by the threaded rod 10, the valve 2 rotates. And under the action of the rotation of the threaded rod 10, the linkage ring sleeve 14 can move vertically relatively. Then, through the connecting rod 13, the moving ring plate 12 can move up and down. Driven by the moving ring plate 12, the extension rod 15 can move up and down. Then, the square rod engraving knife 16 can move up and down. And driven by the output shaft of the second motor 17, the gear 18 can rotate. Then, the square rod engraving knife 16 can move and contact the outer surface of the valve 2, so as to engrave the spiral metal streamline on the outer surface of the valve 2.

[0028] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation to the present invention; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. Moreover, the terms "including", "comprising" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forming device for producing a spiral metal streamline structure valve, comprising a base (1), characterized in that: A rotatable limiting seat (3) is installed on the base (1), and a valve (2) that rotates together with the limiting seat (3) is placed on the limiting seat (3). The top end of the valve (2) abuts against a rotatable threaded rod (10). A linkage ring sleeve (14) is threadedly sleeved on the outer side of the threaded rod (10). A connecting rod (13) is fixedly connected to the outer side of the linkage ring sleeve (14). The outer end of the connecting rod (13) is fixedly connected to a vertically moving movable ring plate (12). The bottom of the movable ring plate (12) is fixedly connected to an extension rod (15). A square rod engraving knife (16) that can contact the outer side of the valve (2) is movably connected inside the extension rod (15).

2. The forming device for producing a spiral metal streamline structure valve according to claim 1, characterized in that: The limiting seat (3) is movably sleeved on the base (1), and the bottom end of the valve (2) is in a semi - enclosed state inside the limiting seat (3).

3. The forming device for producing a spiral metal streamline structure valve according to claim 2, wherein: A fixed column (4) is fixedly connected to the top of the base (1). The top end of the fixed column (4) is fixedly connected to a top plate (5). And a center of the bottom of the top plate (5) is fixedly connected to an electric push rod (6). The bottom end of the electric push rod (6) is fixedly connected to a connecting base (7).

4. The forming device for producing a spiral metal streamline structure valve according to claim 3, characterized in that: A plurality of positioning slide rods (11) are fixedly connected to the bottom of the connecting base (7), and the plurality of positioning slide rods (11) are jointly movably connected to the movable ring plate (12). The top end of the threaded rod (10) is fixedly connected to a driving wheel (9).

5. The forming device for producing a spiral metal streamline structure valve according to claim 4, characterized in that: The driving wheel (9) is movably sleeved inside the connecting base (7), and a first motor (8) is fixedly connected inside the connecting base (7). The output shaft of the first motor (8) is connected to the driving wheel (9).

6. The forming device for producing a spiral metal streamline structure valve according to claim 5, characterized in that: A gear (18) is connected by a shaft pin inside the bottom end of the extension rod (15). The gear (18) meshes with the teeth formed at the bottom of the square rod engraving knife (16). And a second motor (17) is fixedly connected inside the extension rod (15). The output shaft of the second motor (17) is connected to the gear (18).