Pin welding mechanism for filter capacitor production
By designing the pin welding mechanism of the support, horizontal and vertical moving mechanism and the adjustment mechanism, the problem of low manual welding efficiency of filter capacitor pins is solved, and automated welding and angle adjustment are realized to meet the production needs of enterprises.
Patent Information
- Application Number
- CN202422081251.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The welding of existing filter capacitor pins relies on manual labor, is inefficient and difficult to meet the needs of automated production.
A pin welding mechanism including a support mechanism, a lateral movement mechanism, a longitudinal movement mechanism and an adjustment mechanism is designed to support and adjust the soldering device to realize automated welding.
It realizes automatic welding of filter capacitor pins, which is easy to operate and safe, adapts to the production needs of enterprises and facilitates angle adjustment.
Smart Images

Figure CN223056889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pin soldering, in particular to a pin soldering mechanism for the production of filter capacitors. Background Art
[0002] A filter capacitor is an energy storage device installed at both ends of a rectifier circuit to reduce the AC pulsation ripple coefficient and improve the efficient smooth DC output; since the filter circuit requires a large capacitance for the energy storage capacitor, most filter circuits use electrolytic capacitors; electrolytic capacitors are named because they use an electrolyte as the electrode (negative electrode), and the pins on them mainly rely on manual soldering during soldering, with relatively low efficiency, poor processing effects, and unable to meet the needs of enterprise automated production.
[0003] In view of the above situation, it is necessary to improve the existing pin soldering method so that it can meet the current needs of pin soldering. Summary of the Utility Model
[0004] To achieve the above object, the technical solution of the present utility model is a pin soldering mechanism for the production of filter capacitors, including a support mechanism, a lateral movement mechanism arranged on the support mechanism, a longitudinal movement mechanism connected to the lateral movement mechanism, an adjustment mechanism connected to the longitudinal movement mechanism, and a soldering device arranged on the adjustment mechanism. The lateral movement mechanism is fixedly installed on the support mechanism, and the soldering device is connected to the adjustment mechanism.
[0005] As a further supplement to this technical solution, the support mechanism includes a bottom plate, support shafts arranged on the left and right sides of the bottom plate, connection blocks arranged on the support shafts, and a mounting plate fixedly connected to the connection blocks. The lower end of the support shaft is fixedly connected to the bottom plate through a support seat, the upper end of the support shaft is fixedly connected to the connection block, and the lateral movement mechanism is fixedly installed on the mounting plate.
[0006] As a further supplement to this technical solution, the lateral movement mechanism includes a lateral driving mechanism and a fixing plate connected to the lateral driving mechanism. The lateral driving mechanism is fixedly installed on the mounting plate, and the longitudinal movement mechanism is fixedly installed on the fixing plate.
[0007] As a further supplement to this technical solution, the longitudinal movement mechanism includes a driving cylinder and a moving plate connected to the driving cylinder. The driving cylinder is fixedly installed on the fixing plate, and the adjustment mechanism is fixedly installed on the moving plate.
[0008] For further supplement to the technical solution, the adjustment mechanism includes a first adjustment ring, a limit block connected to the first adjustment ring, and a second adjustment ring connected to the limit block. The soldering device is fixedly installed on the limit block. The two ends of the limit block are respectively connected to the first adjustment ring and the second adjustment ring and can rotate therein. The first adjustment ring is fixedly installed on the moving plate, and the second adjustment ring is fixedly connected to the first adjustment ring and the two are arranged in parallel.
[0009] For further supplement to the technical solution, arc-shaped grooves are provided on the first adjustment ring and the second adjustment ring for the limit block to install and adjust the angle of the soldering device.
[0010] The beneficial effects are as follows: it can solder the pins of the filter capacitor well, is convenient to operate, has good use effect, high safety, is convenient for enterprises to promote and use, and can adjust the installation angle of the soldering device according to needs, which is convenient for better soldering the pins of the filter capacitor. Description of the Drawings
[0011] Figure 1 is the overall structural schematic diagram of the first angle of the present utility model;
[0012] Figure 2 is the overall structural schematic diagram of the second angle of the present utility model;
[0013] In the figure, 1. Support mechanism; 11. Base plate; 12. Support shaft; 13. Connecting block; 14. Mounting plate; 2. Transverse moving mechanism; 21. Transverse driving mechanism; 22. Fixed plate; 3. Longitudinal moving mechanism; 31. Driving cylinder; 32. Moving plate; 4. Adjustment mechanism; 41. First adjustment ring; 42. Limit block; 43. Second adjustment ring; 5. Soldering device. Detailed Embodiment
[0014] For the convenience of those skilled in the art to understand the technical solution more clearly, the technical solution of the present utility model will be elaborated in detail below in conjunction with Figure 1 -2:
[0015] A pin soldering mechanism for the production of filter capacitors includes a support mechanism 1, a transverse moving mechanism 2 arranged on the support mechanism 1, a longitudinal moving mechanism 3 connected to the transverse moving mechanism 2, an adjustment mechanism 4 connected to the longitudinal moving mechanism 3, and a soldering device 5 arranged on the adjustment mechanism 4. The transverse moving mechanism 2 is fixedly installed on the support mechanism 1, and the soldering device 5 is connected to the adjustment mechanism 4. The support mechanism 1 can support the transverse moving mechanism 2, the longitudinal moving mechanism 3, the adjustment mechanism 4, and the soldering device 5. The transverse moving mechanism 2, the longitudinal moving mechanism 3, and the adjustment mechanism 4 can adjust the position and angle of the soldering device 5, which is convenient for it to better perform the soldering operation on the pins of the filter capacitor, replacing traditional manual soldering, with convenient operation and good use effect.
[0016] The structure of the support mechanism 1 will be elaborated in detail below. The support mechanism 1 includes a bottom plate 11, support shafts 12 arranged on the left and right sides of the bottom plate 11, connection blocks 13 arranged on the support shafts 12, and a mounting plate 14 fixedly connected to the connection blocks 13. The lower end of the support shaft 12 is fixedly connected to the bottom plate 11 through a support seat, the upper end of the support shaft 12 is fixedly connected to the connection block 13, the lateral movement mechanism 2 is fixedly installed on the mounting plate 14, connection plates are further arranged on the support shafts 12 on both sides, the connection plates are fixedly connected to the support shafts 12, and the mounting plate 14 can support the lateral movement mechanism 2, the longitudinal movement mechanism 3, the adjustment mechanism 4, and the soldering device 5.
[0017] The structure of the lateral movement mechanism 2 will be elaborated in detail below. The lateral movement mechanism 2 includes a lateral driving mechanism 21 and a fixing plate 22 connected to the lateral driving mechanism 21. The lateral driving mechanism 21 is fixedly installed on the mounting plate 14, the longitudinal movement mechanism 3 is fixedly installed on the fixing plate 22, the lateral driving mechanism 21 can control the lateral movement of the fixing plate 22, and the lateral movement of the fixing plate 22 can drive the longitudinal movement mechanism 3, the adjustment mechanism 4, and the soldering device 5 to move.
[0018] The structure of the longitudinal movement mechanism 3 will be elaborated in detail below. The longitudinal movement mechanism 3 includes a driving cylinder 31 and a moving plate 32 connected to the driving cylinder 31. The driving cylinder 31 is fixedly installed on the fixing plate 22, the adjustment mechanism 4 is fixedly installed on the moving plate 32, the driving cylinder 31 can control the longitudinal movement of the moving plate 32, the longitudinal movement of the moving plate 32 can control the longitudinal movement of the adjustment mechanism 4, and the adjustment mechanism 4 and the soldering device 5 move along with the movement of the moving plate 32.
[0019] The structure of the adjustment mechanism 4 will be elaborated in detail below. The adjustment mechanism 4 includes a first adjustment ring 41, a limit block 42 connected to the first adjustment ring 41, and a second adjustment ring 43 connected to the limit block 42. The soldering device 5 is fixedly installed on the limit block 42. The two ends of the limit block 42 are respectively connected to the first adjustment ring 41 and the second adjustment ring 43 and can rotate therein. The first adjustment ring 41 is fixedly installed on the moving plate 32, and the second adjustment ring 43 is fixedly connected to the first adjustment ring 41 and the two are arranged in parallel; wherein, arc-shaped grooves are provided on the first adjustment ring 41 and the second adjustment ring 43 for the installation of the limit block 42 to adjust the angle of the soldering device 5. During operation, first, the limit block 42 rotates on the first adjustment ring 41 and the second adjustment ring 43 until the angle of the soldering device 5 is adjusted to an appropriate angle, and then the limit block 42 is fixed on the first adjustment ring 41 and the second adjustment ring 43, that is, the limit block 42 is fixed to facilitate the subsequent operation of the soldering device 5.
[0020] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present utility model. Some changes that those skilled in the art may make to some parts thereof all reflect the principles of the present utility model and fall within the protection scope of the present utility model.
Claims
1. A pin soldering mechanism for the production of filter capacitors, characterized in that, It includes a support mechanism (1), a lateral movement mechanism (2) arranged on the support mechanism (1), a longitudinal movement mechanism (3) connected to the lateral movement mechanism (2), an adjustment mechanism (4) connected to the longitudinal movement mechanism (3), and a soldering device (5) arranged on the adjustment mechanism (4). The lateral movement mechanism (2) is fixedly installed on the support mechanism (1), and the soldering device (5) is connected to the adjustment mechanism (4).
2. The pin welding mechanism for the production of filter capacitors according to claim 1, characterized in that, The support mechanism (1) includes a bottom plate (11), support shafts (12) arranged on the left and right sides of the bottom plate (11), connection blocks (13) arranged on the support shafts (12), and a mounting plate (14) fixedly connected to the connection blocks (13). The lower ends of the support shafts (12) are fixedly connected to the bottom plate (11) through support seats, the upper ends of the support shafts (12) are fixedly connected to the connection blocks (13), and the lateral movement mechanism (2) is fixedly installed on the mounting plate (14).
3. The pin welding mechanism for the production of filter capacitors according to claim 2, characterized in that, The lateral movement mechanism (2) includes a lateral driving mechanism (21) and a fixing plate (22) connected to the lateral driving mechanism (21). The lateral driving mechanism (21) is fixedly installed on the mounting plate (14), and the longitudinal movement mechanism (3) is fixedly installed on the fixing plate (22).
4. The pin soldering mechanism for the production of filtering capacitors according to claim 3, characterized in that, The longitudinal movement mechanism (3) includes a driving cylinder (31) and a moving plate (32) connected to the driving cylinder (31). The driving cylinder (31) is fixedly installed on the fixing plate (22), and the adjustment mechanism (4) is fixedly installed on the moving plate (32).
5. A pin welding mechanism for the production of filter capacitors according to claim 1, characterized in that, The adjustment mechanism (4) includes a first adjustment ring (41), a limit block (42) connected to the first adjustment ring (41), and a second adjustment ring (43) connected to the limit block (42). The soldering device (5) is fixedly installed on the limit block (42). The two ends of the limit block (42) are respectively connected to the first adjustment ring (41) and the second adjustment ring (43) and can rotate therein. The first adjustment ring (41) is fixedly installed on the moving plate (32), and the second adjustment ring (43) is fixedly connected to the first adjustment ring (41) and the two are arranged in parallel.
6. The pin soldering mechanism for the production of filtering capacitors according to claim 5, characterized in that, The first adjustment ring (41) and the second adjustment ring (43) are provided with arc-shaped grooves for the limit block (42) to install and adjust the angle of the soldering device (5).