Air cooler tube box welding device

By designing a combined structure of fixing rod, T-block, tie rod and clamping assembly, the positioning and movement process of the air-cooler tube box welding device is simplified, the complex operation problems in the prior art are solved, and the welding efficiency and convenience are improved.

CN223056995UActive Publication Date: 2025-07-04SHAANXI HAITONG CHEM MACHINERY CO LTD
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Patent Information

Application Number
CN202422073002.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-07-04
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing air-cooler tube box welding device is complex in operation during positioning and moving, and requires repeated positioning, which increases the difficulty and inconvenience of welding.

Method used

An air-cooler tube box welding device is designed, adopting a combined structure of fixed rod, T-block, tie rod, fixed column, connecting rod and clamping assembly. The horizontal and vertical sliding of the tube plate welding machine is achieved by pulling the tie rod and rotating column, simplifying the positioning and movement process.

Benefits of technology

It realizes convenient positioning and movement of the pipe plate welding machine, simplifies the operation process, improves welding efficiency and convenience, and reduces manual intervention.

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Abstract

The utility model relates to the field of air cooler tube box welding, and discloses an air cooler tube box welding device which comprises a fixing rod, a sliding groove is formed in the side end of the fixing rod, a T-shaped block is connected into the sliding groove in a sliding mode, a pull rod is elastically connected into the T-shaped block through a first spring, and a fixing column is connected to the rear portion of the pull rod in a sliding mode. The side end of the T-shaped block is fixedly connected with a tube plate welding machine, the upper portion of the fixing rod is fixedly connected with a connecting rod, the right portion of the connecting rod is fixedly connected with a positioning block, and the outer portion of the positioning block is slidably connected with a positioning groove. According to the pipe plate welding machine, the T-shaped block can drive the pipe plate welding machine to slide up and down to weld different pipelines by pulling the pull rod, the pipe plate welding machine can be fixed through the pull rod, movement is convenient, a user does not need to hold the pipe plate welding machine all the time, and the whole device can only slide horizontally and linearly relative to an air cooler pipe box during use. The structure is simple.
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Description

Technical Field

[0001] The utility model relates to the field of welding of an air cooler tube box, in particular to a welding device for an air cooler tube box. Background Technique

[0002] Place the components to be welded in appropriate positions, ensure that the mating surfaces of each component are clean and precise, use jigs or other fixing devices to stably fix the components at the welding position, and perform welding manually or in other ways on various parts of the air cooler tube box through a tube sheet welder, etc.

[0003] After retrieval, Chinese Patent Publication No.: CN217832216U discloses a safety-protected automatic tube sheet welder, including a tube sheet welder main body. One end of an electric wire is electrically connected to the front surface of the tube sheet welder main body, and the other end of the electric wire away from the tube sheet welder main body is electrically connected to a welding head. An upper mounting seat and a lower mounting seat are respectively movably sleeved on the outer surface of the welding head; this utility model has the advantage of good safety, and solves the problem that during the use of an automatic tube sheet welder, it is not convenient to fix the welding head at the welding position, and it is necessary for the staff to hold the welding head.

[0004] In the above technology, although the safety of the overall device is increased, during use, when the overall device welds and fixes different pipes, it is necessary to slide back and forth for the sliding in and out of the welder, and it is also necessary to slide to weld different positions of the pipes. In this process, repeated positioning is required, which increases the complexity of the operation and is not conducive to use. Therefore, a welding device for an air cooler tube box is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a welding device for an air cooler tube box, aiming to improve the problem of relatively complex positioning of the welder in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: A welding device for an air cooler tube box includes a fixed rod. A chute is opened at the side end of the fixed rod, and a T-shaped block is slidably connected inside the chute. A pull rod is elastically connected inside the T-shaped block through a first spring. The rear part of the pull rod is slidably connected to a fixed column. A tube sheet welder is fixedly connected to the side end of the T-shaped block. A connecting rod is fixedly connected to the upper part of the fixed rod. A positioning block is fixedly connected to the right part of the connecting rod. A positioning groove is slidably connected to the outside of the positioning block. A clamping assembly is fixedly connected to the lower part of the positioning groove.

[0007] As a further description of the above technical scheme:

[0008] The clamping assembly includes a U-shaped groove, a clamping rod is slidably connected inside the U-shaped groove, a cylinder is fixedly connected inside the lower end of the clamping rod, and a rotating column is rotatably connected to the outside of the cylinder.

[0009] As a further description of the above technical solution:

[0010] The outside of the pull rod is slidably connected inside the chute, one end of the first spring is fixedly connected to the middle inside of the T-shaped block, and the other end of the first spring is fixedly connected to the side of the rear end of the pull rod.

[0011] As a further description of the above technical solution:

[0012] Both ends of the fixed column are fixedly connected to the middle inside of the T-shaped block.

[0013] As a further description of the above technical solution:

[0014] Both ends of the tube sheet welding machine are in contact with the side of the fixed rod.

[0015] As a further description of the above technical solution:

[0016] The outside of the connecting rod is slidably connected inside the positioning groove.

[0017] As a further description of the above technical solution:

[0018] The upper part of the U-shaped groove is fixedly connected to the lower part of the positioning groove.

[0019] As a further description of the above technical solution:

[0020] The outside of the rotating column is rotatably connected inside the lower end of the clamping rod.

[0021] The present utility model has the following beneficial effects:

[0022] 1. In the present utility model, by pulling the pull rod, the T-shaped block can drive the tube sheet welding machine to slide up and down to weld different pipes, and the pull rod can fix the tube sheet welding machine, which is convenient for moving without the user having to hold it all the time. The whole device can only slide horizontally and linearly relative to the air cooler tube box during use, with convenient positioning and simple structure.

[0023] 2. In the present utility model, the whole device can be installed and positioned at the upper end of air cooler tube boxes of different sizes through the clamping rod, and the rotating column can drive the whole device to slide horizontally to weld pipes at different positions, which is convenient for moving. Description of the Drawings

[0024] Figure 1 It is the overall schematic diagram of a welding device for an air cooler tube box proposed by the present utility model;

[0025] Figure 2 Schematic cross-sectional view of a fixing rod of a welding device for an air cooler tube box proposed by the present utility model;

[0026] Figure 3 Schematic cross-sectional view of a T-shaped block of a welding device for an air cooler tube box proposed by the present utility model;

[0027] Figure 4 Schematic view of a positioning block of a welding device for an air cooler tube box proposed by the present utility model;

[0028] Figure 5 Schematic cross-sectional view of a U-shaped groove of a welding device for an air cooler tube box proposed by the present utility model;

[0029] Figure 6 Schematic enlarged view of part A of a welding device for an air cooler tube box proposed by the present utility model.

[0030] Legend:

[0031] 1. Fixing rod; 2. Tube plate welding machine; 3. Connecting rod; 4. Positioning groove; 5. U-shaped groove; 6. Sliding groove; 7. Pull rod; 8. Fixed column; 9. T-shaped block; 10. First spring; 11. Clamping rod; 12. Rotating column; 13. Cylinder; 14. Positioning block. Specific implementation manners

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0033] Refer to Figures 1 - 3, an embodiment provided by the present utility model: an air cooler tube box welding device, including a fixed rod 1. The fixed rod 1 can support and limit that the tube plate welder 2 can only slide vertically relative to the fixed rod 1. A chute 6 is opened at the side end of the fixed rod 1. The chute 6 is T-shaped, which can limit the tube plate welder 2 to only slide vertically, and the chute 6 can be clamped with a pull rod 7 to make the tube plate welder 2 relatively fixed, facilitating movement and welding. In this way, it is not necessary to hold it all the time, increasing the simplicity of operation. A T-shaped block 9 is slidably connected inside the chute 6. The T-shaped block 9 is restricted by the chute 6 so that the tube plate welder 2 can only slide vertically relative to it. A pull rod 7 is elastically connected inside the T-shaped block 9 through a first spring 10. The pull rod 7 is Z-shaped and can slide towards the middle to release the limit of the tube plate welder 2, and can slide up and down to weld and fix the pipes installed on the air cooler tube box. The outside of the pull rod 7 is slidably connected inside the chute 6. One end of the first spring 10 is fixedly connected to the middle inside of the T-shaped block 9. When the first spring 10 is compressed, the rear part of the pull rod 7 can be fixed inside the chute 6. The other end of the first spring 10 is fixedly connected to the rear side of the pull rod 7.

[0034] Referring to Figure 1 , Figure 3 and Figure 4 , a fixed column 8 is slidably connected to the rear part of the pull rod 7. The fixed column 8 restricts the pull rod 7 to only slide horizontally in a straight line within a fixed distance. Both ends of the fixed column 8 are fixedly connected to the middle inside of the T-shaped block 9. A tube plate welder 2 is fixedly connected to the side end of the T-shaped block 9. The tube plate welder 2 can slide into the inside of the pipe to weld and fix the air cooler tube box. Both ends of the tube plate welder 2 are in contact with the side end of the fixed rod 1. An connecting rod 3 is fixedly connected to the upper part of the fixed rod 1. The connecting rod 3 can drive the fixed rod 1 to slide horizontally back and forth so that the tube plate welder 2 can slide into or out of the pipe, and there is no need for repeated positioning. The outside of the connecting rod 3 is slidably connected inside the positioning groove 4. A positioning block 14 is fixedly connected to the right part of the connecting rod 3. The positioning block 14 restricts the connecting rod 3 to only slide horizontally in a straight line within a fixed distance relative to the positioning groove 4, and can keep the fixed rod 1 in a vertical state. The outside of the positioning block 14 is slidably connected to the positioning groove 4. A clamping assembly is fixedly connected to the lower part of the positioning groove 4.

[0035] Referring to Figures 4 - 6, the clamping assembly includes a U-shaped groove 5. The U-shaped groove 5 can restrict the clamping rod 11 to slide only horizontally and linearly within a fixed distance. The upper part of the U-shaped groove 5 is fixedly connected to the lower part of the positioning groove 4. The U-shaped groove 5 can keep the positioning groove 4 relatively fixed, and can keep the positions of the two end fixing rods 1 fixed. A clamping rod 11 is slidably connected inside the U-shaped groove 5. The horizontal and linear sliding of the clamping rod 11 can clamp the upper ends of air-cooled condenser tube boxes of different sizes. A cylinder 13 is fixedly connected inside the lower end of the clamping rod 11. The cylinder 13 restricts the rotation column 12 to rotate only on the side of the lower end of the clamping rod 11. The outside of the cylinder 13 is rotatably connected to a rotation column 12. The outside of the rotation column 12 is rotatably connected inside the lower end of the clamping rod 11. Through the rotation column 12, the whole device can slide horizontally and linearly, so that the whole device can be driven to slide to weld pipes at different positions, and the movement and positioning are quick and convenient.

[0036] Working principle: Sliding the clamping rod 11 towards both ends can enable the clamping rod 11 to fixedly install the whole device on the upper ends of air-cooled condenser tube boxes of different sizes. At this time, the side end of the rotation column 12 is in contact with the outer wall of the air-cooled condenser tube box. Slide the pull rod 7 towards the middle. The pull rod 7 slides out of the inside of the chute 6 and compresses the first spring 10. Subsequently, the fixing rod 1 can be slid horizontally. The fixing rod 1 drives the T-shaped block 9 to slide. The sliding of the T-shaped block 9 drives the pull rod 7 and the tube sheet welding machine 2 to slide, so that the side end of the tube sheet welding machine 2 slides into the inside of the pipe, enabling the tube sheet welding machine 2 to weld and fix the pipe. Then slide the fixing rod 1 and the tube sheet welding machine 2 horizontally back to their original positions, and the tube sheet welding machine 2 can be slid up and down to slide the tube sheet welding machine 2 to different heights to weld and fix pipes at different heights. After a group of vertical pipes are welded and fixed, the whole device can be slid horizontally. The rotation of the rotation column 12 can enable the whole device to slide horizontally, so that the tube sheet welding machine 2 slides to different positions to weld and fix the pipes. When moving or no longer welding, the pull rod 7 can be released to slide into the inside of the chute 6 under the pulling of the first spring 10 to keep the tube sheet welding machine 2 fixed relative to the fixing rod 1.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An air-cooled condenser tube box welding device, comprising a fixed rod (1), characterized in that: A chute (6) is provided at the side end of the fixed rod (1). A T-shaped block (9) is slidably connected inside the chute (6). A pull rod (7) is elastically connected inside the T-shaped block (9) through a first spring (10). A fixing column (8) is slidably connected to the rear part of the pull rod (7). A tube-sheet welding machine (2) is fixedly connected to the side end of the T-shaped block (9). A connecting rod (3) is fixedly connected to the upper part of the fixed rod (1). A positioning block (14) is fixedly connected to the right part of the connecting rod (3). A positioning groove (4) is slidably connected to the outside of the positioning block (14). A clamping assembly is fixedly connected to the lower part of the positioning groove (4).

2. The air cooler tube box welding device according to claim 1, characterized in that: The clamping assembly includes a U-shaped groove (5). A clamping rod (11) is slidably connected inside the U-shaped groove (5). A cylinder (13) is fixedly connected to the lower end inside the clamping rod (11). A rotating column (12) is rotatably connected to the outside of the cylinder (13).

3. The air cooler tube box welding device according to claim 1, characterized in that: The outside of the pull rod (7) is slidably connected inside the chute (6). One end of the first spring (10) is fixedly connected to the middle inside of the T-shaped block (9). The other end of the first spring (10) is fixedly connected to the rear side part of the pull rod (7).

4. The air cooler tube box welding device according to claim 1, characterized in that: Both ends of the fixing column (8) are fixedly connected to the middle inside of the T-shaped block (9).

5. The air cooler tube box welding device according to claim 1, characterized in that: Both ends of the tube-sheet welding machine (2) are in contact with the side end of the fixed rod (1).

6. The air cooler header welding device according to claim 1, characterized in that: The outside of the connecting rod (3) is slidably connected inside the positioning groove (4).

7. The air cooler header welding device according to claim 2, wherein: The upper part of the U-shaped groove (5) is fixedly connected to the lower part of the positioning groove (4).

8. The air cooler header welding device according to claim 2, characterized in that: The outside of the rotating column (12) is rotatably connected to the lower end inside the clamping rod (11).

Citation Information

Patent Citations

  • Automatic tube plate welding machine with safety protection function

    CN217832216U