Pipe preparation device for bent pipe
By designing the pipe material preparation device for bending pipes, using clamping cylinders and servo motor rotary rotary disks, and adjusting the direction of the pipe welds in combination with weld detection sensors, the quality difference caused by inconsistent welds during bending pipes is solved, and the uniformity of the quality of pipe fittings is achieved.
Patent Information
- Application Number
- CN202421783590.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the pipe bending process, the inconsistent orientation of the welds on the pipe material leads to differences in the quality of each pipe fitting obtained by bending.
A pipe material preparation device for bending pipes is designed, including a material preparation rack, a holder, a clamping plate and a turntable. The clamping plate is driven by clamping cylinders, and the turntable is rotated by a servo motor, and the weld direction is adjusted in combination with a weld detection sensor to make it consistent before bending pipes.
It ensures that the welds are consistent in front of the bent pipe, and improves the consistency of the quality of the bent pipe fittings.
Smart Images
Figure CN223057008U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipe bending equipment, and particularly relates to a pipe stock preparation device for pipe bending. Background Art
[0002] Weld seams are left along the axial direction on the pipe body of the pipe for pipe bending. When bending the pipe, the orientation of the weld seam on the pipe will affect the quality of the bent pipe. It is impossible to ensure that the orientations of the weld seams on all pipes are the same when bending the pipes, so the quality of each bent pipe fitting will be different. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a pipe stock preparation device for pipe bending, which can adjust the orientation of the weld seam on the pipe before pipe bending so that the orientations of the weld seams on all pipes are the same before pipe bending.
[0004] To solve the above problems, the technical solution adopted by the utility model is: a pipe stock preparation device for pipe bending, including: a stock preparation rack, characterized in that: two holding seats are arranged side by side at intervals on the stock preparation rack, and holding plates, clamping plates and clamping cylinders for driving the clamping plates to move left and right are respectively arranged on the two holding seats. The two holding plates are located between the two clamping plates, and the two holding plates are arranged side by side at intervals left and right. The two clamping plates are arranged side by side at intervals left and right. The two clamping plates can move towards each other under the drive of their respective clamping cylinders. Positioning grooves are respectively arranged on the two holding plates. The two holding plates are used to hold the pipe. When the pipe is conveyed to the two holding plates, the pipe can be positioned front and back by respectively clamping downward into the two positioning grooves at its two ends. Rotatable turntables are respectively arranged on the inner sides of the two clamping plates. The two turntables are arranged opposite to each other left and right. After the two turntables move towards each other driven by their respective clamping plates, they can clamp the pipe located on the two holding plates left and right, and when clamping, the two ends of the pipe can be respectively located at the centers of the two turntables. A servo motor for driving the turntable on the corresponding clamping plate to rotate is arranged on the outer side of one clamping plate. After the two turntables rotate, they can drive the clamped pipe to rotate. A weld seam detection sensor is arranged on one holding seat. When the pipe is driven to rotate by the two turntables, the weld seam on it can pass in front of the weld seam detection sensor and be detected by the weld seam detection sensor.
[0005] Further, for the aforementioned pipe stock preparation device for pipe bending, wherein: the two holding seats are respectively installed on the stock preparation rack through a guide rail. The guide rail is fixed on the stock preparation rack, and the holding seat is installed on the guide rail. The holding seat can slide left and right on the corresponding guide rail. A locking screw is arranged on the holding seat. After the locking screw is screwed in, it can abut against the guide rail so that the holding seat can be fixed to the guide rail and cannot slide.
[0006] Further, for the above-mentioned pipe stock preparation device for pipe bending, wherein: a storage bin is arranged at the rear of the stock preparation rack, the pipes to be bent can be placed in the storage bin in a left-right direction, the bottom of the storage bin is arranged to slope downward from back to front, a loading channel is arranged between the storage bin and the two supporting plates, a loading landslide is arranged between the loading channel and the two supporting plates, the loading channel and the loading landslide are arranged to slope downward from back to front, the height of the loading channel only allows the pipes to pass through one by one in a row, a lifting platform driven by a cylinder to lift and lower is arranged at the front bottom of the storage bin, after the lifting platform rises, it can pass through the bottom of the storage bin to lift a pipe in the storage bin, the width of the lifting platform only allows one pipe to be lifted each time, the top of the lifting platform is arranged to slope forward, so that the lifted pipe can lean forward against the front wall of the storage bin when rising, the pipe can be lifted by the lifting platform to the entrance of the loading channel, at this time the pipe can roll into the loading channel, a lifting channel is arranged between the loading landslide and the outlet of the loading channel, the width of the lifting channel only allows one pipe to be lifted, a loading table driven by a cylinder to lift and lower is arranged at the bottom of the lifting channel, after the loading table rises, it can lift the first pipe rolling out of the loading channel, the top of the loading table is arranged to slope forward, so that the lifted pipe can lean forward against the back side wall of the loading landslide when rising, the pipe can be lifted by the loading table to the top of the loading landslide, at this time the pipe can roll onto the loading landslide and can roll through the loading landslide into the positioning grooves on the two supporting plates.
[0007] Further, for the above-mentioned pipe stock preparation device for pipe bending, wherein: the height of the loading channel is limited by an upper limit plate, and the height and front-back position of the upper limit plate are adjustable.
[0008] Further, for the above-mentioned pipe stock preparation device for pipe bending, wherein: the clamping cylinder is arranged inside the corresponding clamping plate.
[0009] The advantages of the present utility model are as follows: the pipe stock preparation device for pipe bending can adjust the orientation of the weld on the pipe by rotating the pipe, so that the orientations of the welds of each pipe to be bent are the same before pipe bending, thereby making the quality of each bent pipe tend to be the same. Description of the Drawings
[0010] Figure 1 It is a three-dimensional structural schematic diagram of the pipe stock preparation device for pipe bending described in the present utility model.
[0011] Figure 2 It is a sectional structural schematic diagram of the pipe stock preparation device for pipe bending described in the present utility model. Detailed Embodiment
[0012] The present utility model will be further described in detail below in conjunction with specific embodiments and the drawings.
[0013] Such as Figure 1 、Figure 2 As shown in Figure 2 , the pipe material preparation device for bent pipes includes a preparation rack 1. On the preparation rack 1, there are two support seats 2 arranged side by side at intervals left and right. On the two support seats 2, there are respectively support plates 3, clamping plates 4, and a clamping cylinder 5 for driving the clamping plate 4 to move left and right. The two support plates 3 are located between the two clamping plates 4. The two support plates 3 are arranged side by side at intervals left and right. The two clamping plates 4 are arranged side by side at intervals left and right. The two clamping plates 4 can move towards each other under the drive of their respective clamping cylinders 5. On the two support plates 3, there are respectively positioning grooves 6. The two support plates 3 are used to support the pipe material. When the pipe material is transported to the two support plates 3, the pipe material can be front and back positioned by respectively clamping into the two positioning grooves 6 downward through its two ends. On the inner sides of the two clamping plates 4, there are respectively rotatable turntables 7. The two turntables 7 are arranged opposite to each other left and right. After the two turntables 7 move towards each other driven by their respective clamping plates 4, they can clamp the pipe material located on the two support plates 3 left and right. And when clamping, the two ends of the pipe material can be respectively located at the centers of the two turntables 7. On the outer side of one clamping plate 4, there is a servo motor 8 for driving the turntable 7 on the corresponding clamping plate 4 to rotate. After the two turntables 7 rotate, they can drive the clamped pipe material to rotate. On one support seat 2, there is a weld detection sensor 9. When the pipe material is driven to rotate by the two turntables 7, the weld on it can pass in front of the weld detection sensor 9 and be detected by the weld detection sensor 9. The weld detection sensor 9 is connected to the controller, so that the controller can obtain the position of the weld on the pipe material through the weld detection sensor 9. Next, under the control of the controller, the pipe material to be bent rotates a preset angle and then stops rotating. In this way, the weld orientations of each pipe material to be bent can be kept consistent before bending.
[0014] In this embodiment, the two support seats 2 are respectively installed on the preparation rack 1 through a guide rail 10. The guide rail 10 is fixed on the preparation rack 1. The support seat 2 is installed on the guide rail 10. The support seat 2 can slide left and right on the corresponding guide rail 10. The support seat 2 is provided with a locking screw. After the locking screw is screwed in, it can abut against the guide rail 10, so that the support seat 2 can be fixed to the guide rail 10 and cannot slide. After such a setting, the distance between the two support seats 2 can be adjusted according to the pipe materials of different lengths.
[0015] A storage bin 11 is provided at the rear of the stock preparation rack 1. The pipes to be bent can be placed in the storage bin 11 in a left - right direction. The bottom of the storage bin 11 is arranged to slope downward from the rear to the front. An upper - feeding channel 12 is provided between the storage bin 11 and the two supporting plates 3. An upper - feeding landslide 13 is provided between the upper - feeding channel 12 and the two supporting plates 3. The upper - feeding channel 12 and the upper - feeding landslide 13 are arranged to slope downward from the rear to the front. The height of the upper - feeding channel 12 only allows the pipes to pass through one by one in a row. At the front bottom of the storage bin 11, there is a lifting platform 14 driven by a cylinder to lift and lower. After the lifting platform 14 rises, it can pass through the bottom of the storage bin 11 to lift a pipe in the storage bin 11. The width of the lifting platform 14 only allows one pipe to be lifted each time. The top of the lifting platform 14 is arranged to slope forward, so that the lifted pipe can lean forward against the front wall of the storage bin 11 when rising. The pipe can be lifted by the lifting platform 14 to the entrance of the upper - feeding channel 12. At this time, the pipe can roll into the upper - feeding channel 12. A lifting channel 15 is provided between the upper - feeding landslide 13 and the outlet of the upper - feeding channel 12. The width of the lifting channel 15 only allows one pipe to be lifted. At the bottom of the lifting channel 15, there is a feeding platform 16 driven by a cylinder to lift and lower. After the feeding platform 16 rises, it can lift the first pipe rolling out of the upper - feeding channel 12. The top of the feeding platform 16 is arranged to slope forward, so that the lifted pipe can lean forward against the back side wall of the upper - feeding landslide 13 when rising. The pipe can be lifted by the feeding platform 16 to the top of the upper - feeding landslide 13. At this time, the pipe can roll onto the upper - feeding landslide 13 and can roll through the upper - feeding landslide 13 into the positioning grooves 6 on the two supporting plates 3. After such a setting, it can be ensured that the pipes are conveyed to the two supporting plates 3 one by one.
[0016] The height of the upper - feeding channel 12 is limited by an upper - limit plate 17. The height and the front - rear position of the upper - limit plate 17 are adjustable. The upper - limit plate 17 can be fixed by the cooperation of screws and long - slot holes, so that the height and the front - rear position of the upper - limit plate 17 are adjustable. The clamping cylinder 5 is arranged inside the corresponding clamping plate 4. After such a setting, the layout of the device can be made more reasonable.
Claims
1. Pipe bending tube material preparation device, comprising: Stock preparation rack, characterized in that: there are two supporting seats arranged side by side at left and right intervals on the stock preparation rack, and there are respectively provided with supporting plates, clamping plates, and clamping cylinders for driving the clamping plates to move left and right on the two supporting seats. The two supporting plates are located between the two clamping plates, and the two supporting plates are arranged side by side at left and right intervals, and the two clamping plates are arranged side by side at left and right intervals. The two clamping plates can move towards each other under the drive of their respective clamping cylinders. There are respectively provided with positioning grooves on the two supporting plates. The two supporting plates are used for supporting the pipe. When the pipe is conveyed onto the two supporting plates, the pipe can be positioned front and back by respectively clamping into the two positioning grooves downward through its two ends. There are respectively provided with rotatable turntables on the inner sides of the two clamping plates. The two turntables are arranged opposite to each other at left and right. After the two turntables move towards each other driven by their respective clamping plates, they can clamp the pipe located on the two supporting plates from left and right, and when clamping, the two ends of the pipe can be respectively located at the centers of the two turntables. There is a servo motor provided on the outer side of one clamping plate for driving the turntable on the clamping plate where it is located to rotate. After the two turntables rotate, they can drive the clamped pipe to rotate. There is a weld detection sensor provided on one supporting seat. When the pipe is driven to rotate by the two turntables, the weld on the pipe can pass in front of the weld detection sensor and be detected by the weld detection sensor.
2. The pipe material preparation device for bent pipes according to claim 1, characterized in that: The two supporting seats are respectively installed on the stock preparation rack through a guide rail. The guide rail is fixed on the stock preparation rack, and the supporting seat is installed on the guide rail. The supporting seat can slide left and right on the corresponding guide rail. There is a locking screw provided on the supporting seat. After the locking screw is screwed in, it can abut against the guide rail, so that the supporting seat can be fixed to the guide rail and cannot slide.
3. The pipe material preparation device for bent pipes according to claim 1, characterized in that: There is a material bin provided on the rear part of the stock preparation rack. The pipes to be bent can be placed in the material bin in a left-right direction. The bottom of the material bin is arranged to slope downward from back to front. There is a feeding channel provided between the material bin and the two supporting plates. There is a feeding landslide provided between the feeding channel and the two supporting plates. The feeding channel and the feeding landslide are arranged to slope downward from back to front. The height of the feeding channel only allows the pipes to pass through in a row. There is a lifting platform driven by a cylinder to lift and lower provided at the front bottom of the material bin. After the lifting platform rises, it can pass through the bottom of the material bin to lift a pipe in the material bin. The width of the lifting platform only allows one pipe to be lifted each time. The top of the lifting platform is arranged to slope forward, so that the lifted pipe can abut against the front wall of the material bin when rising. The pipe can be lifted by the lifting platform to the entrance of the feeding channel. At this time, the pipe can roll into the feeding channel. There is a lifting channel provided between the feeding landslide and the outlet of the feeding channel. The width of the lifting channel only allows one pipe to be lifted. There is a feeding table driven by a cylinder to lift and lower provided at the bottom of the lifting channel. After the feeding table rises, it can lift the first pipe rolling out of the feeding channel. The top of the feeding table is arranged to slope forward, so that the lifted pipe can abut against the back side wall of the feeding landslide when rising. The pipe can be lifted by the feeding table to the top of the feeding landslide. At this time, the pipe can roll onto the feeding landslide and can roll into the positioning grooves on the two supporting plates through the feeding landslide.
4. The pipe material preparation device for bent pipes according to claim 3, characterized in that: The height of the feeding channel is limited by an upper limit plate, and the height and front-back position of the upper limit plate are adjustable.
5. The pipe material preparation device for bent pipes according to claim 1, characterized in that: The clamping cylinder is arranged inside the corresponding clamping plate.