Welding and fixing device for connecting angle plate of screening equipment

By designing a connection angle plate welding fixture for screening equipment, automatic welding is achieved using clamping mechanism and limiting plate, the welding quality problems caused by manual fixation are solved and the welding quality and efficiency are improved.

CN223057042UActive Publication Date: 2025-07-04LANDSKY TECH TANGSHAN CO LTD
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Patent Information

Application Number
CN202421714431.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-04
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the prior art, welding of the connecting corner plate of the screening equipment requires manual auxiliary fixation, resulting in uneven welding quality and large deformation of welding, which increases labor costs and affects the quality of equipment connection.

Method used

A vibration screening equipment is designed to connect the corner plate welding fixture, and the first and second side plates of the corner plate are fixed by clamping mechanism and limiting plate. Automatic welding is achieved through lever clamping of the cylinder and the PLC controller to ensure the uniformity and stability of the welding position.

Benefits of technology

It improves welding quality, avoids uneven welding feet and welding deformation, reduces labor costs, and improves welding efficiency and equipment connection strength.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223057042U_ABST
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Abstract

The utility model relates to the technical field of connecting angle plate welding, in particular to a vibration screening equipment connecting angle plate welding fixing device which is used for fixing a first side plate and a second side plate of a connecting angle plate and comprises a welding platform, and a first bed mould and a second bed mould are arranged on the welding platform. A U-shaped groove is formed in the first bed mould, and a first inclined plane and a second inclined plane are machined on the two sides of the U-shaped groove correspondingly; one side of the second bed mould is provided with a third inclined surface and the other side is provided with an L-shaped groove; clamping mechanisms are arranged on the two sides of the first bed mould and the two sides of the second bed mould correspondingly and used for clamping the first side plate and the second side plate. The first side plate and the second side plate which are fixed in a spot welding mode are pressed on the first bed mould or the second bed mould through the clamping mechanism, so that welding workers can conduct horizontal welding conveniently, the problem that welding feet are uneven due to the fact that the connecting angle plate shifts in the welding process is solved, and welding quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of connecting angle plate welding, in particular to a welding and fixing device for a connecting angle plate of a screening device. Background Art

[0002] The connecting angle plate of the screening device is an important component for increasing the connection strength between the main beam of the vibrator and the flange of the heavy screening device, and is usually arranged inside the flange of the main beam of the vibrator; the connecting angle plate has an L-shaped structure and includes two side plates. One side plate is used to connect with the vertical plate of the main beam of the vibrator, and the other side plate is used to connect with the flange, which is equivalent to strengthening the connection strength between the flange and the main beam of the vibrator from the inside of the flange. At the same time, the side plate connected to the flange and the flange are jointly connected to the side plate of the screen box with bolts, further strengthening the connection strength between the main beam of the vibrator and the side plate of the screen box; therefore, the connecting angle plate is an important component for connecting the main beam of the vibrator, the flange and the side plate of the screen box, and the welding quality must be ensured. It is one of the essential parts in the screening device.

[0003] Since one side plate of the connecting angle plate of the screening device needs to be connected to the vertical plate of the main beam of the vibrator, and the other side plate needs to be connected to the flange, in order to match the vertical plate of the main beam and the flange, two different types of steel plates are usually welded together; at present, when welding the connecting angle plate, due to the lack of a welding and fixing tooling, manual assistance is required for welding. One welder is responsible for fixing the angles of the two side plates with both hands, and the other welder first spot-welds the two side plates preliminarily, and then welds from the inside and outside of the 90° angle; the existing welding method not only wastes labor and increases the welding construction cost, but also, during the welding process, due to manual assistance for fixing, it is easy to cause the welding position to be at the best welding angle during the welding process, resulting in uneven weld legs and large welding deformation, which has a certain impact on the welding quality and cannot guarantee the welding quality of the connecting angle plate, and will further affect the connection quality of the main beam of the vibrator, the flange and the side plate of the screen box in the later stage, affecting the use of the vibrating screening device. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a welding and fixing device for a connecting angle plate of a screening device that can assist in welding two steel plates of different sizes.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A welding and fixing device for the connecting angle plate of a vibrating screening device, used to fix the first side plate and the second side plate of the connecting angle plate, including a welding platform, on which a first template and a second template are arranged; a U-shaped groove is arranged on the first template, and a first inclined surface and a second inclined surface are respectively processed on both sides of the U-shaped groove. The connecting angle plate is inserted into the U-shaped groove with a 90° angle facing upward, the first side plate is attached to the first inclined surface, and the second side plate is attached to the second inclined surface; on one side of the second template, there is a third inclined surface, and on the other side, there is an L-shaped groove. The connecting angle plate is buckled on the second template with a 90° angle facing downward, the first side plate is inserted into the L-shaped groove, and the second side plate is attached to the third inclined surface; clamping mechanisms are arranged on both sides of the first template and both sides of the second template to clamp the first side plate and the second side plate.

[0007] The utility model adopting the above technical solution, compared with the prior art, its prominent feature is:

[0008] In the utility model, the first side plate and the second side plate fixed by spot welding are pressed on the first template or the second template through the clamping mechanism, which is convenient for the welder to perform horizontal welding, avoiding the problem of uneven fillet welds caused by the displacement of the connecting angle plate during the welding process; at the same time, through the first template, the inner angle of the connecting angle plate can be horizontally welded, and through the second template, the outer side of the connecting angle plate can be horizontally welded, welding the welds of the connecting angle plate on both the front and back sides, ensuring uniform fillet welds on both the front and back sides and improving the welding quality.

[0009] As a preference, a further technical solution of the utility model is:

[0010] Preferably, the clamping mechanism includes a lever clamping cylinder and a PLC controller electrically connected to the lever clamping cylinder.

[0011] Preferably, two limiting plates are further arranged on the welding platform, and the two limiting plates are respectively located on the right side of the first template and the second template to abut against the ends of the first side plate and the second side plate; by arranging the limiting plates, one end of the first side plate and the second side plate in the connecting angle plate can be closely attached to the limiting plates, unifying the welding position and ensuring the welding quality.

[0012] Preferably, at least two first templates are provided, and at least two second templates are provided. The first templates and the second templates are arranged at intervals horizontally; to ensure the stability of the placement of the connecting angle plate.

[0013] Preferably, the bottoms of the first template and the second template are connected and fixed to the welding platform by bolts; it is convenient for disassembly and connection, and is convenient to replace the first template and the second template according to different models of the first side plate and the second side plate, improving the applicability of the equipment. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of the welding and fixing device for the connecting angle plate of the vibrating screening device in the embodiment of the utility model;

[0015] Figure 2 It is a schematic structural diagram when welding the connecting angle plate of the vibration screening device connection angle plate welding and fixing device in the embodiment of the present utility model;

[0016] Figure 3 It is a schematic side view structure diagram when welding the connecting angle plate of the vibration screening device connection angle plate welding and fixing device in the embodiment of the present utility model;

[0017] Figure 4 It is a schematic view of the other side when welding the connecting angle plate of the vibration screening device connection angle plate welding and fixing device in the embodiment of the present utility model;

[0018] Figure 5 It is a schematic top view structure diagram when welding the connecting angle plate of the vibration screening device connection angle plate welding and fixing device in the embodiment of the present utility model.

[0019] Explanation of reference numerals: 1, welding platform; 2, second template; 3, first template; 4, lever clamping cylinder; 5, PLC controller; 501, control switch; 6, limiting plate; 701, first side plate; 702, second side plate. Detailed implementation manners

[0020] The following further elaborates the present utility model in conjunction with specific embodiments, and the purpose is only to better understand the content of the present utility model. Therefore, the examples given do not limit the protection scope of the present utility model.

[0021] As Figures 1 to 5 shown, this embodiment provides a vibration screening device connection angle plate welding and fixing device for fixing the first side plate 701 and the second side plate 702 of the connection angle plate, including a welding platform 1, and a first template 3 and a second template 2 are arranged on the welding platform 1; as Figure 1 、 Figure 3 shown, a U-shaped groove is arranged on the first template 3, a first inclined surface and a second inclined surface are respectively processed on both sides of the U-shaped groove, the connection angle plate is inserted into the U-shaped groove with a 90° included angle upwards, the first side plate 701 is attached to the first inclined surface, and the second side plate 702 is attached to the second inclined surface; the upper edge of the second template 2 is in an arc structure, a third inclined surface is arranged on one side of the second template 2 and an L-shaped groove is arranged on the other side, the L-shaped groove is inclined, the connection angle plate is buckled on the second template 2 with a 90° included angle downwards, the first side plate 701 is inserted into the L-shaped groove, and the second side plate 702 is attached to the third inclined surface; clamping mechanisms are arranged on both sides of the first template 3 and both sides of the second template 2 for clamping the first side plate 701 and the second side plate 702; specifically, the clamping mechanism includes a lever clamping cylinder 4 and a PLC controller 5 electrically connected to the lever clamping cylinder 4; a control switch 501 is arranged on the PLC controller 5; in this embodiment, the width of the first side plate 701 is 16 mm, and the width of the second side plate 702 is 25 mm.

[0022] When using the above device, first preliminarily spot-weld the first side plate 701 and the second side plate 702, then place the first side plate 701 and the second side plate 702 on the first clamping plate 3 first. The PLC controller 5 controls the lever clamping cylinders 4 on both sides of the first clamping plate 3 to press down, pressing the first side plate 701 and the second side plate 702 tightly against the first inclined surface and the second inclined surface of the first clamping plate 3, and then weld the inner weld at the 90° angle between the first side plate 701 and the second side plate 702. After welding is completed, place the first side plate 701 and the second side plate 702 on the second clamping plate 2 again. The PLC controller 5 controls the lever clamping cylinders 4 on both sides of the second clamping plate 2 to press down, pressing the first side plate 701 tightly against the side surface of the L-shaped groove, and the second side plate 702 tightly against the third inclined surface, and weld the outer weld at the 90° angle between the first side plate 701 and the second side plate 702. After all welding is completed, remove the connecting angle plate; those skilled in the art can also choose to weld the outer weld at the 90° angle between the first side plate 701 and the second side plate 702 first, and then weld the inner weld; to further improve the welding operation efficiency, the welder can weld two connecting angle plates simultaneously, and then after welding one side of the weld, swap the positions of the two connecting angle plates and weld the other side of the weld.

[0023] Furthermore, two limit plates 6 are also provided on the welding platform 1. The two limit plates 6 are respectively located on the right side of the first clamping plate 3 and the second clamping plate 2, and are used to abut against the ends of the first side plate 701 and the second side plate 702; when placing the connecting angle plate on the first clamping plate 3 or the second clamping plate 2, slide the connecting angle plate in from the left side until it abuts against the limit plate 6 at the right end, thus unifying the welding position, ensuring the welding quality, and facilitating the realization of automated welding.

[0024] Furthermore, to ensure the stability of the placement of the connecting angle plate, at least two first clamping plates 3 are provided, and at least two second clamping plates 2 are provided. The first clamping plates 3 and the second clamping plates 2 are both arranged at intervals horizontally.

[0025] Furthermore, the bottoms of the first clamping plate 3 and the second clamping plate 2 are both connected and fixed to the welding platform 1 by bolts; this is convenient for disassembly and connection, and is convenient for replacing the first clamping plate 3 and the second clamping plate 2 according to different models of the first side plate 701 and the second side plate 702, improving the applicability of the equipment.

[0026] When using this device to weld the connecting angle plate, it avoids the problem of the connecting angle plate shifting during welding, resulting in uneven weld legs; at the same time, through the first clamping plate 3, the inner angle of the connecting angle plate can be welded horizontally, and through the second clamping plate 2, the outer angle of the connecting angle plate can be welded horizontally, welding the welds on both the front and back sides of the connecting angle plate, ensuring uniform weld legs on both the front and back sides, and improving the welding quality.

[0027] The above are only the preferred embodiments of the present utility model that can be implemented, and thus do not limit the scope of rights of the present utility model. Any equivalent changes made by using the content of the specification and drawings of the present utility model are included within the scope of rights of the present utility model.

Claims

1. A welding and fixing device for a screening equipment connecting angle plate, which is used to fix the first side plate and the second side plate of the connecting angle plate, and is characterized in that: It includes a welding platform, on which a first furring piece and a second furring piece are arranged; A U-shaped groove is arranged on the first furring piece. The two sides of the U-shaped groove are respectively machined with a first inclined surface and a second inclined surface. The connecting angle plate is inserted into the U-shaped groove with a 90° angle upward. The first side plate is attached to the first inclined surface, and the second side plate is attached to the second inclined surface; On one side of the second furring piece, there is a third inclined surface, and on the other side, there is an L-shaped groove. The connecting angle plate is buckled on the second furring piece with a 90° angle downward. The first side plate is inserted into the L-shaped groove, and the second side plate is attached to the third inclined surface; Clamping mechanisms are arranged on both sides of the first furring piece and both sides of the second furring piece to clamp the first side plate and the second side plate.

2. The welding and fixing device for the connecting angle plate of the screening equipment according to claim 1, wherein: The clamping mechanism includes a lever clamping cylinder and a PLC controller electrically connected to the lever clamping cylinder.

3. The welding and fixing device for the screening equipment connecting angle plate according to claim 1, wherein: Two limiting plates are also arranged on the welding platform. The two limiting plates are respectively located on the right sides of the first furring piece and the second furring piece to abut against the ends of the first side plate and the second side plate.

4. The welding and fixing device for the connecting angle plate of the screening equipment according to claim 1, characterized in that: There are at least two first furring pieces and at least two second furring pieces. The first furring pieces and the second furring pieces are arranged at intervals horizontally.

5. The welding and fixing device for the connecting angle plate of the screening equipment according to claim 1, wherein: Both the bottoms of the first furring piece and the second furring piece are connected and fixed to the welding platform by bolts.