Large arc-shaped plate forming and welding tool

By designing large curved plate forming welding tooling, using the precise positioning of the inner support plate and the fixed plate, the time-consuming and labor-intensive welding problem of large curved plate welding is solved, and the rapid and efficient welding effect is achieved, ensuring welding quality and production efficiency.

CN223057076UActive Publication Date: 2025-07-04YANTAI XINHAI MINING MACHINERY CO LTD
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Patent Information

Application Number
CN202422214221.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-04
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

The welding process of large curved plates is time-consuming and labor-intensive, and the welding quality is difficult to ensure, especially under environmental limitations, the welding quality cannot be effectively controlled to meet the needs of structural strength and sealing.

Method used

A large-scale arc plate forming welding tool is designed, including the inner support plate, side fixing plate and cylinder edge fixing plate in the frame body. By accurately positioning, the edge plate and cylinder edge plate are connected, and the arc of the inner support plate is used to match the arc plate to achieve accurate welding on all sides, reducing the labor intensity of workers and improving production efficiency.

Benefits of technology

Fast and accurate four-side welding is achieved, workers' labor intensity is reduced, welding quality and production efficiency are improved, and structural strength and sealing requirements of large cylinders are met.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223057076U_ABST
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Abstract

The utility model relates to a large arc-shaped plate forming and welding tool, which belongs to the technical field of large arc-shaped plate forming and welding, and comprises a frame body, a plurality of inner support plates with the same radian as arc-shaped plates are arranged in the frame body, the inner support plates are used for supporting the arc-shaped plates, and side fixing plates used for fixedly connecting side plates are arranged at the front ends and the rear ends of the inner support plates. The inner supporting plates close to the left side frame body and the right side frame body are provided with barrel edge fixing plates used for fixing barrel edge plates, a blocking edge is arranged between the barrel edge fixing plate on one side and the frame body, and the blocking edge is connected with the frame body in a sliding mode. The radian of the inner supporting plate is the same as that of the supporting arc-shaped plate, accurate positioning is achieved, four-edge welding can be smoothly and rapidly conducted, the welding quality is guaranteed, a worker only needs to conduct welding after fixing and limiting on the connecting side plate, the barrel side plate and the supporting arc-shaped plate, the labor intensity of the worker is effectively reduced, the production efficiency is improved, and the welding quality is guaranteed.
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Description

Technical Field

[0001] The utility model relates to a forming and welding tooling for large arc plates, belonging to the technical field of forming and welding of large arc plates. Background Art

[0002] Large cylinders have large dimensions and weights. The assembled large cylinders are too large to be transported and need to be disassembled into several parts and then transported to the installation site for welding. For some manufacturers where welding is not allowed due to environmental requirements, large cylinders that are easy to disassemble and assemble need to be designed. The large cylinder is composed of several arc plates that are detachably connected. It is necessary to weld connecting parts at the edges of the arc plates. Welding is a complex process, and it is necessary to select a suitable welding method, strictly control the welding process, and ensure that the welding quality meets the requirements. Only in this way can the structural strength and sealing performance of the large cylinder be guaranteed to meet the needs of industrial production. The quality requirements for the welding of the arc plate and the connecting part are very strict, including aspects such as the surface quality of the weld, the weld size, and the internal quality of the weld. The surface of the weld should be flat and smooth, and no external defects are allowed.

[0003] When welding the connecting plates of the large cylinder that can be disassembled and assembled, after the worker welds the unilateral connecting plate to the arc plate, then welds the other sides. This is time-consuming and laborious, and the welding quality cannot be guaranteed. It is crucial to develop a forming and welding tooling for large arc plates during the welding process. Summary of the Utility Model

[0004] The utility model aims at the deficiencies in the above-mentioned prior art and provides a forming and welding tooling for large arc plates.

[0005] The technical solution for the utility model to solve the above technical problems is as follows:

[0006] A forming and welding tooling for large arc plates includes a frame body. A number of inner support plates with the same radian as the arc plates are arranged inside the frame body. The inner support plates are used to support the arc plates. Side fixing plates for fixing the connecting side plates are arranged at both the front and rear ends of the inner support plates. Cylinder side fixing plates for fixing the cylinder side plates are arranged on the inner support plates near the left and right sides of the frame body. A retaining edge is arranged between one of the cylinder side fixing plates and the frame body. The retaining edge is slidably connected to the frame body.

[0007] Further, the top end and both bottom corner ends of the retaining edge are slidably connected to the corresponding positions of the frame body.

[0008] Further, sliding connection bodies A are arranged at the top end and both bottom corner ends of the retaining edge. Sliding connection bodies B that cooperate with the sliding connection bodies A are arranged on the frame body.

[0009] Further, limit locking bolts are arranged on the sliding connection bodies A and the sliding connection bodies B.

[0010] Furthermore, a number of connecting shafts are provided between several of the inner support plates, and the connecting shafts penetrate through the inner support plates.

[0011] Furthermore, the number of the connecting shafts is at least three.

[0012] Furthermore, two sets of symmetrically arranged lifting lugs are provided at the bottom ends of the front and rear sides of the frame body.

[0013] Furthermore, a number of connecting holes are evenly provided on the connecting side plates and the cylinder side plates.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: In this application, the connecting side plates are accurately defined by the side fixing plates, the cylinder side plates are accurately defined by the cylinder side fixing plates, and the arc of the inner support plate is the same as the arc of the supporting arc plate, so as to achieve accurate positioning, and the four-sided welding can be carried out smoothly and quickly, ensuring the welding quality. Workers only need to fix and limit the connecting side plates, the cylinder side plates and the supporting arc plates and then weld them, effectively reducing the labor intensity of workers, improving the production efficiency and ensuring the welding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the present utility model for installing the arc plate and the connecting side plate.

[0016] Figure 2 It is a schematic structural diagram of the present utility model.

[0017] Figure 3 It is a partial schematic structural diagram of the present utility model.

[0018] Figure 4 It is a top view of the structure of the present utility model.

[0019] In the figure, 1. frame body; 2. inner support plate; 3. side fixing plate; 4. cylinder side fixing plate; 5. retaining edge; 6. sliding connection body A; 7. sliding connection body B; 8. connecting shaft; 9. lifting lug; 10. arc plate; 11. connecting side plate; 12. cylinder side plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The principles and features of the present utility model are described below with reference to the accompanying drawings. The examples given are only for explaining the present utility model and are not intended to limit the scope of the present utility model.

[0021] As Figures 1-4As shown in the figure, a large arc plate forming and welding tooling includes a frame body 1. Inside the frame body 1, there are several inner support plates 2 with the same radian as the arc plate 10. The inner support plates 2 are used to support the arc plate 10. At both the front and rear ends of the inner support plates 2, there are side fixing plates 3 for fixedly connecting the connecting side plates 11. On the inner support plates 2 near the left and right sides of the frame body 1, there are cylinder side fixing plates 4 for fixing the cylinder side plates 12. Between one of the cylinder side fixing plates 4 and the frame body 1, there is a baffle 5, and the baffle 5 is slidably connected to the frame body 1.

[0022] The top end and both bottom corner ends of the baffle 5 are slidably connected to the corresponding positions of the frame body 1. On the top end and both bottom corner ends of the baffle 5, there are sliding connection bodies A 6, and on the frame body 1, there are sliding connection bodies B 7 that cooperate with the sliding connection bodies A 6. On the sliding connection bodies A 6 and the sliding connection bodies B 7, there are limit locking bolts.

[0023] Between several of the inner support plates 2, there are several connecting shafts 8, and the connecting shafts 8 penetrate through the inner support plates 2. The number of the connecting shafts 8 is at least three.

[0024] At both the front and rear bottom ends of the frame body 1, there are two groups of symmetrically arranged lifting lugs 9.

[0025] On the connecting side plates 11 and the cylinder side plates 12, there are several connecting holes evenly arranged.

[0026] When in use, connect the connecting side plates 11 to the side fixing plates 3 at the front and rear sides respectively, connect the cylinder side plates 12 to the cylinder side fixing plates 4 at the left and right sides respectively, place the supporting arc plate 10 on the support plates 2. The supporting arc plate 10 is located between the connecting side plates 11 at the front and rear sides and the cylinder side plates 12 at the left and right sides. Adjust the position of the baffle 5 so that the four sides of the supporting arc plate 10 are tightly connected to the connecting side plates 11 at the front and rear sides and the cylinder side plates 12 at the left and right sides respectively. Then carry out the welding work, and weld the four sides of the supporting arc plate 10 to the connecting side plates 11 at the front and rear sides and the cylinder side plates 12 at the left and right sides respectively. In this application, the connecting side plates 11 are accurately defined by the side fixing plates 3, the cylinder side plates 12 are accurately defined by the cylinder side fixing plates 4, and the radian of the inner support plates 2 is the same as that of the supporting arc plate 10, realizing accurate positioning. The four-side welding can be carried out smoothly and quickly, ensuring the welding quality. Workers only need to fix and limit the connecting side plates 11, the cylinder side plates 12 and the supporting arc plate 10 and then weld, effectively reducing the labor intensity of workers, improving the production efficiency and ensuring the welding quality.

[0027] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A large arc-shaped plate forming and welding tooling, comprising a frame body (1), characterized in that: The frame body (1) is internally provided with a plurality of inner support plates (2) having the same radian as the arc-shaped plate (10). The inner support plates (2) are used to support the arc-shaped plate (10). Both the front and rear ends of the inner support plates (2) are provided with side fixing plates (3) for fixedly connecting the edge plates (11). The inner support plates (2) near the left and right sides of the frame body (1) are provided with cylinder edge fixing plates (4) for fixing the cylinder edge plates (12). A baffle (5) is provided between one of the cylinder edge fixing plates (4) and the frame body (1). The baffle (5) is slidably connected to the frame body (1).

2. The large arc-shaped plate forming and welding tooling according to claim 1, characterized in that: The top end and two bottom corner ends of the baffle (5) are slidably connected to the corresponding positions of the frame body (1).

3. The large arc-shaped plate forming and welding tooling according to claim 1, characterized in that: Sliding connection bodies A (6) are provided at the top end and two bottom corner ends of the baffle (5). Sliding connection bodies B (7) are provided on the frame body (1) and are matched with the sliding connection bodies A (6).

4. The large arc-shaped plate forming and welding tooling according to claim 3, characterized in that: Limit locking bolts are provided on the sliding connection bodies A (6) and the sliding connection bodies B (7).

5. The large arc-shaped plate forming and welding tooling according to claim 1, characterized in that: A plurality of connecting shafts (8) are provided between the plurality of inner support plates (2). The connecting shafts (8) penetrate through the inner support plates (2).

6. The large arc-shaped plate forming and welding tooling according to claim 5, characterized in that: The number of the connecting shafts (8) is at least three.

7. The large arc-shaped plate forming and welding tooling according to claim 1, characterized in that: Two groups of symmetrically arranged lifting lugs (9) are provided at the bottom ends of the front and rear sides of the frame body (1).

8. The large arc-shaped plate forming and welding tooling according to claim 1, characterized in that: A plurality of connecting holes are evenly provided on the connecting edge plates (11) and the cylinder edge plates (12).