Shock absorber electromagnetic valve installation tool

Abstract

The shock absorber electromagnetic valve mounting tool comprises a base plate, a transfer mechanism is mounted at the upper end of the base plate, the transfer mechanism comprises a mounting frame, a rotary table is rotationally connected to the upper end of the mounting frame, four through grooves are formed in the upper end of the rotary table in a penetrating mode, and four first clamping mechanisms are arranged on the inner side of the rotary table; the first clamping mechanism comprises a guide rod and first clamping plates, the guide rod is fixedly connected to the inner side of the through groove, the first clamping plates are slidably connected to the two ends of the guide rod, and a mounting mechanism is arranged on one side of the mounting frame. Through the arrangement of the transfer mechanism, the rotary table intermittently rotates by 90 degrees, material taking and press fitting of the electromagnetic valve to be press-fitted and discharging operation of the electromagnetic valve after press fitting are achieved, continuous press fitting operation of the electromagnetic valve is completed, the electromagnetic valve to be press-fitted does not need to be frequently placed into a positioning boss, the electromagnetic valve after press fitting does not need to be taken out, the production period is greatly shortened, and the production efficiency is improved. And the mounting efficiency of the electromagnetic valve assembly is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of solenoid valve installation, in particular to a shock absorber solenoid valve installation tooling. Background Technique

[0002] In the field of automotive parts manufacturing and assembly, the shock absorber solenoid valve, as an important component in the vehicle suspension system, its installation accuracy and efficiency directly affect the handling performance and comfort of the whole vehicle.

[0003] Chinese Patent CN220740085U proposes a shock absorber solenoid valve installation tooling, which relates to the technical field of automotive manufacturing, including a connection base, a support rod, a return spring and a pressing beam; positioning bodies are symmetrically installed on the upper surface of the connection base; a positioning boss is installed in the middle of the upper surface of the connection base, and installation pressing heads are symmetrically installed on the lower surface of the pressing beam. This design installs detachable positioning bodies on the connection base, which is convenient to select positioning bodies with corresponding lengths according to the different installation heights of solenoid valve parts. In this way, when the pressing beam drives the installation pressing head to press the parts, when the pressing beam contacts the support surface of the positioning body, it can be explained that the parts installation is completed, and the use of the positioning body for limiting can ensure the installation accuracy of the parts. At the same time, the detachable installation pressing head and positioning boss can be conveniently replaced according to different installed parts. This design not only has a low installation cost, but also is convenient for maintenance and simple to operate.

[0004] The above technical solution needs to place the solenoid valve to be pressed into the positioning boss for pressing operation, but the working efficiency of this technical solution is relatively low, and it is necessary to frequently put the solenoid valve to be pressed into the positioning boss and take out the pressed solenoid valve. The operation steps are relatively complex, and it is necessary to replace the positioning boss according to different installed parts and replace the positioning body according to different installation heights. The applicable range is small. This replacement scheme requires a shutdown operation during real-time operation, thus reducing the installation efficiency of the solenoid valve. Content of the Utility Model

[0005] In order to solve the above technical problems, a shock absorber solenoid valve installation tooling is provided. This technical solution solves the problems of relatively low working efficiency, frequently putting the solenoid valve to be pressed into the positioning boss, taking out the pressed solenoid valve, relatively complex operation steps, and the need to replace the positioning boss according to different installed parts and replace the positioning body according to different installation heights, and the small applicable range.

[0006] To achieve the above purposes, the technical solution adopted by the utility model is as follows:

[0007] A shock absorber solenoid valve installation tooling, comprising a base plate, wherein a transfer mechanism is installed at the upper end of the base plate. The transfer mechanism includes a mounting frame, a turntable is rotatably connected to the upper end of the mounting frame, four groups of through grooves are formed through the upper end of the turntable, and four groups of first clamping mechanisms are arranged inside the turntable. The first clamping mechanism includes a guide rod and a first clamping plate. The guide rod is fixedly connected to the inside of the through groove, and the first clamping plate is slidably connected to both ends of the guide rod. An installation mechanism is arranged on one side of the mounting frame. The installation mechanism includes a fixed frame and an installation press head. The installation press head is arranged above the fixed frame, and a second clamping mechanism is installed at the upper end of the fixed frame. The second clamping mechanism includes two second clamping plates, and the two second clamping plates are slidably connected to the upper end of the fixed frame.

[0008] Preferably, a rotating shaft is rotatably connected inside the mounting frame. The rotating shaft extends to the upper end of the mounting frame and is fixedly connected to the turntable. A driven gear is fixedly connected to the lower end of the rotating shaft, a driving motor is fixedly installed at the lower end of the mounting frame, and a driving gear meshing with the driven gear is fixedly connected to the lower end of the driving motor.

[0009] Preferably, the first clamping mechanism further includes a first bidirectional screw. The first bidirectional screw is rotatably connected inside the turntable. Threads are arranged at both ends of the first bidirectional screw and the thread directions are opposite. The two first clamping plates are respectively threadedly connected to both ends of the first bidirectional screw, and a second bevel gear is fixedly connected to one end of the first bidirectional screw.

[0010] Preferably, the first clamping mechanism further includes a stepping motor. The stepping motor is fixedly installed at the upper end of the turntable. The output end of the stepping motor extends to the inside of the turntable and is fixedly connected to a first bevel gear meshing with the second bevel gear.

[0011] Preferably, the second clamping mechanism further includes two fixing plates and a second bidirectional screw. The fixing plates are fixedly connected to the lower end of the fixed frame. The second bidirectional screw is rotatably connected between the two fixing plates. Threads are arranged at both ends of the second bidirectional screw and the thread directions are opposite. Moving blocks are respectively threadedly connected to both ends of the second bidirectional screw. The moving blocks extend to the upper end of the fixed frame and are fixedly connected to the second clamping plates.

[0012] Preferably, a support frame is fixedly connected to the upper end of the fixed frame. A lifting screw is rotatably connected to the inside of the support frame. A slider is threadedly connected to the outside of the lifting screw. A pressing plate is fixedly connected to the outside of the slider. The installation press head is fixedly connected to the lower end of the pressing plate.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: By setting a transfer mechanism, the turntable performs intermittent rotation of 90°, realizing the operations of picking up the solenoid valve to be press-fitted, press-fitting, and discharging the solenoid valve after press-fitting, thereby completing the continuous press-fitting operation of the solenoid valve, without the need to frequently place the solenoid valve to be press-fitted into the positioning boss and take out the press-fitted solenoid valve, simplifying the operation steps, greatly shortening the production cycle, and increasing the installation efficiency of the solenoid valve assembly.

[0014] By setting a first clamping mechanism and a second clamping mechanism, the bottom of the solenoid valve to be press-fitted can be fixed by the two second clamping plates approaching each other, and different sizes of solenoid valve assemblies can be clamped and fixed without replacement, with a wide range of applications. At the same time, the upper end of the fixing frame can support the bottom of the solenoid valve to be press-fitted, and the upper end of the solenoid valve to be press-fitted can be fixed by the two first clamping plates, thereby increasing the stability of the solenoid valve to be press-fitted during press-fitting, improving the installation effect of the solenoid valve assembly, and helping to improve the quality of the solenoid valve.

[0015] By setting an installation mechanism, the lifting screw can be driven to rotate by an external motor, and the descending distances of the slider, the pressing plate, and the installation pressing head can be controlled, so as to adjust the descending distance of the installation pressing head according to the required installation height of the solenoid valve to be press-fitted, without the need to stop the machine to replace components, which is beneficial to increasing the installation efficiency of the solenoid valve assembly. Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the installation mechanism of the present utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the transfer mechanism of the present utility model;

[0019] Figure 4 It is a schematic diagram of the structure of the first clamping mechanism of the present utility model;

[0020] Figure 5 It is a schematic diagram of the structure of the second clamping mechanism of the present utility model.

[0021] The reference numerals in the figure are:

[0022] 1. Substrate;

[0023] 2. Installation mechanism; 201. Fixing frame; 202. Support frame; 203. Lifting screw; 204. Slide block; 205. Pressing plate; 206. Installation pressing head;

[0024] 3. Transfer mechanism; 301. Mounting frame; 302. Turntable; 303. Driving motor; 304. Driving gear; 305. Driven gear; 306. Through groove; 307. Rotating shaft;

[0025] 4. First clamping mechanism; 401. First bidirectional screw; 402. Guide rod; 403. First clamping plate; 404. Stepper motor; 405. First bevel gear; 406. Second bevel gear;

[0026] 5. Second clamping mechanism; 501. Fixed plate; 502. Second bidirectional screw; 503. Moving block; 504. Second clamping plate. Detailed implementation manner

[0027] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations.

[0028] Embodiment 1

[0029] Please refer to Figures 1-5 As shown, a mounting tool for a shock absorber solenoid valve includes a substrate 1. A transfer mechanism 3 is installed at the upper end of the substrate 1. The transfer mechanism 3 includes a mounting frame 301. The upper end of the mounting frame 301 is rotatably connected to a turntable 302. Four groups of through grooves 306 are opened through the upper end of the turntable 302. Four groups of first clamping mechanisms 4 are arranged inside the turntable 302. The first clamping mechanism 4 includes a guide rod 402 and a first clamping plate 403. The guide rod 402 is fixedly connected to the inside of the through groove 306. The first clamping plate 403 is slidably connected to both ends of the guide rod 402. An installation mechanism 2 is arranged on one side of the mounting frame 301. The installation mechanism 2 includes a fixed frame 201 and an installation pressing head 206. The installation pressing head 206 is arranged above the fixed frame 201. A second clamping mechanism 5 is installed at the upper end of the fixed frame 201. The second clamping mechanism 5 includes two groups of second clamping plates 504. The two groups of second clamping plates 504 are slidably connected to the upper end of the fixed frame 201.

[0030] In this solution, the solenoid valve to be press-fitted can be conveyed to the inner side of the through groove 306 at the turntable 302 through an external conveying mechanism. At the same time, the solenoid valve to be press-fitted is clamped and fixed by sliding and approaching two groups of first clamping plates 403. The turntable 302 rotates by 90°, so that the solenoid valve to be press-fitted moves to the upper end of the fixing frame 201. At the same time, the external conveying mechanism conveys the next group of solenoid valves to be press-fitted into the adjacent through groove 306, and another group of first clamping mechanisms 4 clamps the solenoid valve to be press-fitted. At the same time, the installation ram 206 moves downward to perform a press-fitting operation on the solenoid valve to be press-fitted. The press-fitted solenoid valve rotates by 90° again through the turntable 302, so that the press-fitted solenoid valve moves to another conveying mechanism. The fixing of the solenoid valve is released by the two groups of first clamping plates 403 moving away from each other, so that the press-fitted solenoid valve assembly is moved to the next process. Moreover, the adjacent group of solenoid valves to be press-fitted moves to the upper end of the fixing frame 201 for press-fitting operation, so as to realize continuous press-fitting. There is no need to frequently put the solenoid valve to be press-fitted into the positioning boss and take out the press-fitted solenoid valve, which simplifies the operation steps. Through the intermittent rotation of the turntable 302, the operations of feeding the solenoid valve to be press-fitted, press-fitting, and discharging the press-fitted solenoid valve are realized, and the installation efficiency of the solenoid valve assembly is increased;

[0031] Further, when the solenoid valve to be press-fitted moves to the upper end of the fixing frame 201, the bottom of the solenoid valve to be press-fitted can be fixed by the two groups of second clamping plates 504 approaching each other. It can clamp and fix solenoid valve assemblies of different sizes without replacement, and has a wide application range. At the same time, the upper end of the fixing frame 201 can support the bottom of the solenoid valve to be press-fitted. Moreover, the upper end of the solenoid valve to be press-fitted can be fixed by the two groups of first clamping plates 403, so as to increase the stability of the solenoid valve to be press-fitted during press-fitting, thereby increasing the installation effect of the solenoid valve assembly and contributing to improving the quality of the solenoid valve.

[0032] Embodiment 2

[0033] Please refer to Figure 3 As shown, a rotating shaft 307 is rotatably connected inside the mounting frame 301. The rotating shaft 307 extends to the upper end of the mounting frame 301 and is fixedly connected to the turntable 302. A driven gear 305 is fixedly connected to the lower end of the rotating shaft 307. A driving motor 303 is fixedly installed at the lower end of the mounting frame 301, and a driving gear 304 meshing with the driven gear 305 is fixedly connected to the lower end of the driving motor 303.

[0034] In this solution, the driving motor 303 is electrically connected to an external power supply. The driving motor 303 can drive the driving gear 304 to make the driven gear 305 rotate, thereby driving the rotating shaft 307 to make the turntable 302 perform intermittent 90° rotation.

[0035] Embodiment 3

[0036] Please refer to Figure 4 As shown, the first clamping mechanism 4 further includes a first bidirectional screw 401. The first bidirectional screw 401 is rotatably connected to the inner side of the turntable 302. Both ends of the first bidirectional screw 401 are provided with threads and the thread directions are opposite. Two groups of first clamping plates 403 are respectively threadedly connected to both ends of the first bidirectional screw 401. One end of the first bidirectional screw 401 is fixedly connected with a second bevel gear 406.

[0037] The first clamping mechanism 4 further includes a stepper motor 404. The stepper motor 404 is fixedly installed on the upper end of the turntable 302. The output end of the stepper motor 404 extends into the turntable 302 and is fixedly connected with a first bevel gear 405 that meshes with the second bevel gear 406.

[0038] In this solution, the stepper motor 404 is electrically connected to an external power supply. The stepper motor 404 can drive the first bevel gear 405 to make the second bevel gear 406 rotate, thereby driving the first bidirectional screw 401 to rotate, and further driving the two groups of first clamping plates 403 to move closer to or away from each other.

[0039] Embodiment 4

[0040] Please refer to Figure 5 As shown, the second clamping mechanism 5 further includes two groups of fixing plates 501 and a second bidirectional screw 502. The fixing plates 501 are fixedly connected to the lower end of the fixing frame 201. The second bidirectional screw 502 is rotatably connected between the two groups of fixing plates 501. Both ends of the second bidirectional screw 502 are provided with threads and the thread directions are opposite. Both ends of the second bidirectional screw 502 are respectively threadedly connected with moving blocks 503. The moving blocks 503 extend to the upper end of the fixing frame 201 and are fixedly connected with the second clamping plates 504.

[0041] In this solution, an external motor can drive the second bidirectional screw 502 to rotate, thereby driving the two groups of moving blocks 503 to move, and further driving the two groups of second clamping plates 504 to move closer to or away from each other.

[0042] Embodiment 5

[0043] Please refer to Figure 2 As shown, a support frame 202 is fixedly connected to the upper end of the fixing frame 201. A lifting screw 203 is rotatably connected to the inner side of the support frame 202. A slider 204 is threadedly connected to the outer side of the lifting screw 203. A pressing plate 205 is fixedly connected to the outer side of the slider 204. The mounting press head 206 is fixedly connected to the lower end of the pressing plate 205.

[0044] In this solution, an external motor can drive the lifting screw 203 to rotate, thereby driving the slider 204 to make the pressing plate 205 and the mounting press head 206 move downward, so as to perform a pressing operation on the solenoid valve to be pressed.

[0045] Working principle and usage process of the utility model: First, the solenoid valve to be press-fitted is conveyed to the inner side of the through groove 306 at the turntable 302 through an external conveying mechanism. At this time, the stepping motor 404 is started, and the first bevel gear 405 is driven to make the second bevel gear 406 rotate, thereby driving the first bidirectional screw 401 to rotate, and then the two groups of first clamping plates 403 can be driven to move closer to each other to clamp the solenoid valve to be press-fitted. At this time, the drive motor 303 is started, and the driving gear 304 is driven to make the driven gear 305 rotate, thereby driving the rotating shaft 307 to make the turntable 302 rotate by 90°, so that the solenoid valve to be press-fitted is moved to the upper end of the fixed frame 201, and the bottom of the solenoid valve to be press-fitted is fixed by the second clamping mechanism 5. At the same time, the external conveying mechanism conveys the next group of solenoid valves to be press-fitted into the adjacent through groove 306, and the solenoid valve to be press-fitted is clamped by another group of first clamping mechanisms 4. After that, the solenoid valve to be press-fitted is press-fitted through the installation mechanism 2 to complete the installation. At this time, the turntable 302 rotates by 90° again, so that the press-fitted solenoid valve is moved to another conveying mechanism, thereby moving the press-fitted solenoid valve assembly to the next process. Moreover, the adjacent group of solenoid valves to be press-fitted is moved to the upper end of the fixed frame 201 for press-fitting operation, so as to carry out continuous processing and installation.

[0046] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art of this industry should understand that the utility model is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims

1. A shock absorber solenoid valve installation tooling, comprising a base plate (1), characterized in that: A transfer mechanism (3) is installed at the upper end of the substrate (1). The transfer mechanism (3) includes a mounting frame (301). A turntable (302) is rotatably connected to the upper end of the mounting frame (301). Four sets of through grooves (306) are formed through the upper end of the turntable (302). Four sets of first clamping mechanisms (4) are arranged inside the turntable (302). The first clamping mechanism (4) includes a guide rod (402) and a first clamping plate (403). The guide rod (402) is fixedly connected to the inside of the through groove (306). The first clamping plate (403) is slidably connected to both ends of the guide rod (402). An installation mechanism (2) is arranged on one side of the mounting frame (301). The installation mechanism (2) includes a fixed frame (201) and an installation press head (206). The installation press head (206) is arranged above the fixed frame (201). A second clamping mechanism (5) is installed at the upper end of the fixed frame (201). The second clamping mechanism (5) includes two second clamping plates (504). The two second clamping plates (504) are slidably connected to the upper end of the fixed frame (201).

2. The shock absorber solenoid valve installation tooling according to claim 1, characterized in that: A rotating shaft (307) is rotatably connected to the inside of the mounting frame (301). The rotating shaft (307) extends to the upper end of the mounting frame (301) and is fixedly connected to the turntable (302). A driven gear (305) is fixedly connected to the lower end of the rotating shaft (307). A driving motor (303) is fixedly installed at the lower end of the mounting frame (301). A driving gear (304) meshing with the driven gear (305) is fixedly connected to the lower end of the driving motor (303).

3. The installation tooling for a shock absorber solenoid valve according to claim 1, characterized in that: The first clamping mechanism (4) further includes a first bidirectional screw (401). The first bidirectional screw (401) is rotatably connected to the inside of the turntable (302). Threads are arranged at both ends of the first bidirectional screw (401) and the helix directions are opposite. The two first clamping plates (403) are respectively threadedly connected to both ends of the first bidirectional screw (401). A second bevel gear (406) is fixedly connected to one end of the first bidirectional screw (401).

4. The installation tooling for a shock absorber solenoid valve according to claim 3, characterized in that: The first clamping mechanism (4) further includes a stepping motor (404). The stepping motor (404) is fixedly installed at the upper end of the turntable (302). The output end of the stepping motor (404) extends into the turntable (302) and is fixedly connected to a first bevel gear (405) meshing with the second bevel gear (406).

5. The installation tooling for a shock absorber solenoid valve according to claim 1, characterized in that: The second clamping mechanism (5) further includes two fixed plates (501) and a second bidirectional screw (502). The fixed plates (501) are fixedly connected to the lower end of the fixed frame (201). The second bidirectional screw (502) is rotatably connected between the two fixed plates (501). Threads are arranged at both ends of the second bidirectional screw (502) and the helix directions are opposite. Moving blocks (503) are respectively threadedly connected to both ends of the second bidirectional screw (502). The moving blocks (503) extend to the upper end of the fixed frame (201) and are fixedly connected to the second clamping plates (504).

6. The installation tooling for a shock absorber solenoid valve according to claim 1, characterized in that: The upper end of the fixing frame (201) is fixedly connected to a support frame (202). A lifting screw rod (203) is rotatably connected to the inner side of the support frame (202). A slider (204) is threadedly connected to the outer side of the lifting screw rod (203). A pressing plate (205) is fixedly connected to the outer side of the slider (204). The mounting pressing head (206) is fixedly connected to the lower end of the pressing plate (205).

Images