Supporting frame for steel frame machining
By designing an electric-driven pulley set and steel cable system, the problem that the existing steel frame processing support frame cannot be turned independently is solved, and the precise flip and safe operation of the steel structure is achieved to meet the needs of steel structures of different lengths.
Patent Information
- Application Number
- CN202422261718.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing steel frame processing support frame cannot be turned independently and controllable, and requires large-scale mechanical operations, which poses a risk of damage to the steel structure.
A support frame including a base, pulley set shell and steel cable is designed to realize the independent flip of the steel structure through an electric drive device, and the pulley set and motor drive the rotation and lifting of the steel cable to accurately control the flip process.
The independent flip of the steel structure is achieved, the operation risk is reduced, the damage to the steel structure is reduced, and the steel structure is adapted to steel structures of different lengths has a small operating space and a precise and controllable process.
Smart Images

Figure CN223057665U_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of steel structures, and particularly to a support frame for steel frame processing. Background Art
[0002] Steel has the characteristics of high strength, light self-weight, good overall rigidity, and strong deformation ability. Therefore, it is particularly suitable for building large-span, ultra-high, and super-heavy buildings; the material has good homogeneity and isotropy, belongs to an ideal elastic body, and most conforms to the basic assumptions of general engineering mechanics; the material has good plasticity and toughness, can have large deformations, and can well withstand dynamic loads; the construction period is short; its industrialization degree is high, and it can carry out specialized production with a high degree of mechanization.
[0003] The support frames for steel frame processing on the existing market have a simple structure and cannot flip the steel structure. Large machinery needs to be used for turning over, which causes great collision to the steel structure during the process, is easy to cause damage, and the uncertainty factors increase during the operation process, with a high risk. Utility Model Content
[0004] In order to make up for the above deficiencies, the present utility model provides a support frame for steel frame processing, aiming to improve the problem that the steel structure cannot be flipped autonomously and controllably in the prior art.
[0005] In order to achieve the above purpose, the present utility model adopts the following technical solutions:
[0006] A base, a pulley group housing, and a steel cable. The upper end of the base is fixedly connected with a load-bearing plate. Both the front and rear sides of the load-bearing plate are fixedly connected with support frames, and the upper ends of the support frames are fixedly connected with connecting plates; a second pulley groove is opened at the front end of the support frame, guide rail grooves are opened on both the left and right sides of the support frame, a caliper groove is opened at the rear side of the support frame, a caliper is fixedly connected in the caliper groove, a first wire wheel is rotatably connected to the bottom of the support frame, grooves are opened in the middle of both the left and right sides of the load-bearing plate, steel cable grooves are vertically penetrated through the front and rear sides of the load-bearing plate, first pulley grooves are horizontally penetrated through the front and rear sides of the load-bearing plate, a fourth rotating shaft is rotatably connected to the middle of the lower end of the pulley group housing, a runner is fixedly connected to the outer wall of the fourth rotating shaft, a rubber sleeve is fixedly connected to the outer wall of the middle of the runner, a second rotating shaft is rotatably connected to the upper end of the pulley group housing, a third rotating shaft is rotatably connected to the rear side of the middle of the pulley group housing, a first rotating shaft is rotatably connected to the rear side of the upper end of the pulley group housing, a gear is fixedly connected to the outside of the first rotating shaft, and the steel cable is slidably connected to the first wire wheel, the second wire wheel, the third wire wheel, and the rubber sleeve, and the head and tail of the steel cable are connected.
[0007] As a further description of the above technical solution:
[0008] Fixed blocks are fixedly connected to the middle of both the left and right sides of the upper end of the base.
[0009] As a further description of the above technical solution:
[0010] A third wire pulley is rotatably connected to the upper end of the fixed block, and a second wire pulley is rotatably connected to the lower end of the fixed block.
[0011] As a further description of the above technical solution:
[0012] The fourth rotating shaft penetrates through the outer shell of the pulley block and is fixedly connected to the output end of the second motor.
[0013] As a further description of the above technical solution:
[0014] The first rotating shaft penetrates through the outer shell of the pulley block and is fixedly connected to the output end of the first motor.
[0015] As a further description of the above technical solution:
[0016] Bearings are rotatably connected to the outer walls of the second rotating shaft and the third rotating shaft, and the bearings are slidably connected to the second pulley groove.
[0017] As a further description of the above technical solution:
[0018] The outer shell of the pulley block is engaged with the first pulley groove.
[0019] As a further description of the above technical solution:
[0020] The gear is engaged with the caliper.
[0021] As a further description of the above technical solution:
[0022] An operation screen is fixedly connected to one side of the load-bearing plate.
[0023] The utility model has the following beneficial effects:
[0024] 1. In the utility model, the device is equipped with an electric drive device, which can automatically turn over the steel structure. The whole process requires a small space, the turning process is precisely controllable, the operation risk is reduced, and the steel structure will not be damaged.
[0025] 2. In the utility model, it can be self-assembled according to the length of the steel structure, and very long steel structures can be turned over. It can adapt to steel structures of different lengths. The assembly process is simple and fast, and different-sized products can be operated efficiently. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of a support frame for steel frame processing proposed by the utility model;
[0027] Figure 2Schematic diagram of a wire device structure for a steel frame processing support frame proposed by the present utility model;
[0028] Figure 3 Schematic diagram of a pulley block structure for a steel frame processing support frame proposed by the present utility model;
[0029] Figure 4 Schematic diagram of a support frame structure for a steel frame processing support frame proposed by the present utility model;
[0030] Figure 5 Schematic diagram of steel cable winding for a steel frame processing support frame proposed by the present utility model.
[0031] Legend:
[0032] Base; 2. Load-bearing plate; 3. Support frame; 4. Connecting plate; 5. First pulley groove; 6. Steel cable groove; 7. First motor; 8. Second motor; 9. Gear; 10. First wire guide pulley; 11. Caliper; 12. Caliper groove; 13. Guide rail groove; 14. Second pulley groove; 15. First rotating shaft; 16. Second rotating shaft; 17. Third rotating shaft; 18. Fourth rotating shaft; 19. Pulley block housing; 20. Runner; 21. Rubber sleeve; 22. Bearing; 23. Operation screen; 24. Groove; 25. Fixed block; 26. Second wire guide pulley; 27. Third wire guide pulley; 28. Steel cable. Specific implementation mode
[0033] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0034] Refer to Figures 1-5, an embodiment provided by the present utility model: It includes a base 1, a pulley group housing 19, and a steel cable 28. A load-bearing plate 2 is fixedly connected to the upper end of the base 1. Support frames 3 are fixedly connected to both the front and rear sides of the load-bearing plate 2. A connecting plate 4 is fixedly connected to the upper end of the support frame 3; a second pulley groove 14 is opened at the front end of the support frame 3, guide rail grooves 13 are opened on both the left and right sides of the support frame 3, a caliper groove 12 is opened at the rear side of the support frame 3, a caliper 11 is fixedly connected in the caliper groove 12, a first wire guide wheel 10 is rotatably connected to the bottom of the support frame 3, grooves 24 are opened in the middle of both the left and right sides of the load-bearing plate 2, steel cable grooves 6 are opened through the front and rear sides of the load-bearing plate 2, first pulley grooves 5 are opened through the left and right sides of both the front and rear sides of the load-bearing plate 2, the middle of the lower end of the pulley group housing 19 is rotatably connected to a fourth rotating shaft 18, a runner 20 is fixedly connected to the outer wall of the fourth rotating shaft 18, a rubber sleeve 21 is fixedly connected to the outer wall of the middle of the runner 20, the upper end of the pulley group housing 19 is rotatably connected to a second rotating shaft 16, the middle rear side of the pulley group housing 19 is rotatably connected to a third rotating shaft 17, the upper rear side of the pulley group housing 19 is rotatably connected to a first rotating shaft 15, a gear 9 is fixedly connected to the outside of the first rotating shaft 15, the steel cable 28 is slidably connected to the first wire guide wheel 10, the second wire guide wheel 26, the third wire guide wheel 27, and the rubber sleeve 21, and the head and tail of the steel cable 28 are connected end to end.
[0035] During the operation of the device, the rubber sleeve 21 increases the friction between the steel cable 28 and the runner 20, enabling the runner 20 to easily drive the rotation of the steel cable 28. When the pulley group rises to the highest position, the steel cable 28 lifts the steel structure. The head and tail of the steel cable 28 are connected end to end to form a closed loop. When the runner 21 rotates, it drives the entire closed loop to rotate, and the lifted steel structure will also rotate around the center accordingly, realizing flipping.
[0036] Fixed blocks 25 are fixedly connected to the middle of both the left and right sides of the upper end of the base 1. A third wire guide wheel 27 is rotatably connected to the upper end of the fixed block 25, and a second wire guide wheel 26 is rotatably connected to the lower end of the fixed block 25. The fourth rotating shaft 18 passes through the pulley group housing 19 and is fixedly connected to the output end of the second motor 8. The first rotating shaft 15 passes through the pulley group housing 19 and is fixedly connected to the output end of the first motor 7. Bearings 22 are rotatably connected to the outer walls of the second rotating shaft 16 and the third rotating shaft 17, and the bearings 22 are slidably connected to the second pulley groove 14. The pulley group housing 19 is engaged with the first pulley groove 5. The gear 9 is engaged with the caliper 11. An operation screen 23 is fixedly connected to one side of the load-bearing plate 2.
[0037] The first motor 7 drives the gear 9 to rotate, changing the height of the pulley group, thereby lifting the steel structure. The second motor 8 drives the runner 20 to rotate, realizing the rotation of the steel cable 28. Due to the restriction of the third wire guide wheel 27, the other end of the steel cable 28 slides freely between the third wire guide wheel 27 and the second wire guide wheel 26, enabling the cable coil to rotate smoothly. The operation screen 23 can perform unified editing on the motors. When multiple sets of devices need to be spliced to realize the turning over of an ultra-long steel structure, debugging can also be carried out quickly.
[0038] Working principle: The operator operates the screen 23 to drive the first motor 7 to rotate the gear 9, lower the pulley block to the lowest position, the pulley block housing 19 is clamped into the first pulley groove 5, the steel cable 28 is wound in the steel cable groove 6, keep the bearing plate 2 flat, place the steel structure on the bearing plate 2, and then adjust the first motor 7 to raise the pulley block. When the pulley block rises to the highest position, the steel cable 28 lifts the steel structure. The second motor 8 drives the runner 20 to rotate, realizing the rotation of the steel cable 28. The steel cable 28 is connected end to end to form a closed loop. Due to the limitation of the third wire pulley 27, the other end of the steel cable 28 slides freely between the third wire pulley 27 and the second wire pulley 26. When the runner 21 rotates, it drives the entire closed loop to rotate. Under the action of gravity and the friction force of the steel cable 28, the lifted steel structure will also rotate around the center of gravity, realizing flipping. When it is flipped to the appropriate angle, adjust the first motor 7 to lower the pulley block, and the steel structure is newly placed on the bearing plate 2.
[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A support frame for steel frame processing, comprising a base (1), a pulley block housing (19) and a steel cable (28), characterized in that: A load-bearing plate (2) is fixedly connected to the upper end of the base (1). Support frames (3) are fixedly connected to both the front and rear sides of the load-bearing plate (2). A connecting plate (4) is fixedly connected to the upper end of the support frame (3). A second pulley groove (14) is formed at the front end of the support frame (3). Guide rail grooves (13) are formed on both the left and right sides of the support frame (3). A caliper groove (12) is formed at the rear side of the support frame (3). A caliper (11) is fixedly connected inside the caliper groove (12). A first wire wheel (10) is rotatably connected to the bottom of the support frame (3). Grooves (24) are formed in the middle of both the left and right sides of the load-bearing plate (2). Cable grooves (6) are formed through the front and rear sides of both the left and right sides of the load-bearing plate (2). First pulley grooves (5) are formed through the left and right sides of both the front and rear sides of the load-bearing plate (2). A fourth rotating shaft (18) is rotatably connected to the middle of the lower end of the pulley group housing (19). A runner (20) is fixedly connected to the outer wall of the fourth rotating shaft (18). A rubber sleeve (21) is fixedly connected to the outer wall of the middle of the runner (20). A second rotating shaft (16) is rotatably connected to the upper end of the pulley group housing (19). A third rotating shaft (17) is rotatably connected to the rear side of the middle of the pulley group housing (19). A first rotating shaft (15) is rotatably connected to the rear side of the upper end of the pulley group housing (19). A gear (9) is fixedly connected to the outside of the first rotating shaft (15). The steel cable (28) is in sliding connection with the first wire wheel (10), the second wire wheel (26), the third wire wheel (27), and the rubber sleeve (21). The steel cable (28) is connected end to end.
2. The a steel frame processing support according to claim 1, characterized in that: Fixed blocks (25) are fixedly connected to the middle of both the left and right sides of the upper end of the base (1).
3. A support frame for steel frame processing according to claim 2, characterized in that: A third wire wheel (27) is rotatably connected to the upper end of the fixed block (25). A second wire wheel (26) is rotatably connected to the lower end of the fixed block (25).
4. A support frame for steel frame processing according to claim 1, characterized in that: The fourth rotating shaft (18) passes through the pulley group housing (19) and is fixedly connected to the output end of the second motor (8).
5. A support frame for steel frame processing according to claim 1, characterized in that: The first rotating shaft (15) passes through the pulley group housing (19) and is fixedly connected to the output end of the first motor (7).
6. A support frame for steel frame processing according to claim 1, characterized in that: Bearings (22) are rotatably connected to the outer walls of the second rotating shaft (16) and the third rotating shaft (17). The bearings (22) are in sliding connection with the second pulley groove (14).
7. A support frame for steel frame processing according to claim 1, characterized in that: The pulley group housing (19) is engaged with the first pulley groove (5).
8. A support frame for steel frame processing according to claim 1, characterized in that: The gear (9) is engaged with the caliper (11).
9. A support frame for steel frame processing according to claim 1, characterized in that: An operation screen (23) is fixedly connected to one side of the load-bearing plate (2).