Punching equipment for automobile bumper production
By using drill bit machines and mobile rack design, the problems of energy waste and poor production flexibility in the prior art are solved, and low-cost and high-efficiency automobile bumper production is achieved.
Patent Information
- Application Number
- CN202422310524.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the production of existing automobile bumpers, pneumatic punching and hydraulic punching equipment have problems such as waste of energy, poor production flexibility, high cost and cumbersome processes.
The drill bit machine is used for punching operation, combining the mobile frame and the compression pliers to achieve simultaneous punching of multiple angles, reducing energy consumption and improving production efficiency.
It reduces energy consumption and labor costs, shortens production cycles, improves punching accuracy and product quality, and enhances production flexibility.
Smart Images
Figure CN223057930U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile production, and particularly relates to a punching device for producing automobile bumpers. Background Art
[0002] Automobile bumpers are installed at the front and rear ends of an automobile. They not only have a decorative function but also can absorb and mitigate external impact forces and protect the vehicle body and the safety of passengers. In the prior art, during the production process of automobile bumpers, it is necessary to process openings at predetermined positions on the automobile bumpers according to process requirements for fixing a tow hook cover or an automobile radar. In the prior art, pneumatic punching or oil cylinder punching is usually adopted, and automated operation can be achieved. Among them, pneumatic punching has the advantages of fast production speed, high efficiency, and variable punching sizes. Oil cylinder punching has the advantage of stable production and can punch products with relatively thick thicknesses. However, these two punching methods also have some deficiencies: (1) When pneumatic punching and oil cylinder punching are used, the air compressor and the hydraulic press are in a continuous running state, resulting in waste of energy. (2) After different-structured automobile products come out, in order to improve production efficiency, it is necessary to use different workstations to produce different products simultaneously. However, the existing pneumatic punching devices and hydraulic punching devices on the market are usually fixed in one place and cannot be moved at any time or moved in a short time, resulting in poor production flexibility. (3) The overall volume of pneumatic punching devices and hydraulic punching devices is relatively large, the cost is relatively high, and they are restricted by the structure of the punching device, so that multiple punching devices at different angles cannot be arranged on one device at the same time. When there are multiple holes at different angles on an automobile bumper, punching at different angles needs to be carried out in several processes, resulting in high labor costs and a long production cycle for products. Summary of the Utility Model
[0003] The present application provides a punching device for producing automobile bumpers to overcome the above problems existing in the prior art. The punching device for producing automobile bumpers in the present application uses a drill bit device for punching operations, which has a relatively low cost, is beneficial to energy saving, and the structure of a single drill bit device is relatively small, so that multiple drill bit devices can be distributed at different positions of the punching device according to needs to achieve simultaneous punching operations at multiple different angles, reducing the number of processes, having high punching efficiency, being beneficial to reducing labor costs and shortening the production cycle of products. Moreover, a moving frame and a clamping pliers are provided in the punching device, which can transport the automobile bumper to be processed to a designated punching position and clamp and limit it, improving the stability during bumper punching, ensuring punching accuracy, and improving product quality. In addition, the punching device in the present application can also be moved according to production requirements to change production workstations, with high usability.
[0004] The technical solution of the present application is as follows:
[0005] The punching equipment for automobile bumper production includes a frame, as well as a mounting frame and a moving frame arranged above the frame; the mounting frame is fixedly connected to the frame; the moving frame is slidably connected to the frame; a set of drill bits is arranged above the moving frame for punching the bumper to be processed; the drill bits are connected to a guide rod and can move up and down relative to the guide rod; the guide rod is fixed on the mounting frame; a set of support blocks is arranged on the moving frame for supporting the bumper to be processed during the punching operation; on the mounting frame, near each drill bit, a pressing clamp is arranged for pressing the bumper to be processed during the punching operation.
[0006] Compared with the prior art, the punching equipment for automobile bumper production in this application uses drill bits for punching operations, with lower costs (only half of the cost of pneumatic punching), which is conducive to saving energy consumption (the drill bits do not need to be in operation all the time during use and can be started or stopped as needed). Moreover, the structure of a single drill bit is relatively small, enabling multiple drill bits to be distributed at different positions of the punching equipment according to needs, thereby achieving simultaneous punching operations at multiple different angles, reducing the number of processes, having high punching efficiency, being conducive to reducing labor costs, and shortening the production cycle of products; in addition, a moving frame is provided on the punching equipment in this application, which can transport the automobile bumper to be processed to the designated punching position, making the preparation operation before punching more labor-saving. Support blocks are arranged on the moving frame to support the bumper, and pressing clamps are also arranged at the working positions corresponding to each punching position to press and limit the bumper, so as to achieve precise positioning of the bumper, ensure the position accuracy of the bumper, prevent the automobile bumper from shaking and being unstable during punching, improve the stability during bumper punching, ensure the punching accuracy, and improve the product quality; moreover, the above specific structure enables the development cycle of the entire punching equipment to be shortened by more than one-third (the development cycle of the punching equipment in this application is expected to be about 30 - 40 days, while the development of hydraulic and pneumatic punching equipment requires about 50 - 60 days).
[0007] As an optimization, in the aforementioned punching equipment for automobile bumper production, slide rails are arranged on both sides of the top of the frame. Correspondingly, sliders are arranged on both sides of the bottom of the moving frame; the sliders are slidably arranged on the slide rails. The arrangement of the slide rails and sliders can limit the moving frame and prevent its position from shifting during movement.
[0008] Further, on both sides of the top of the frame, two positioning blocks are respectively arranged at intervals; positioning holes are formed in the positioning blocks. Correspondingly, one positioning pin is arranged on each side of the moving frame; the positioning pin and the positioning hole cooperate with each other to limit the moving frame. In the initial state, the moving frame is located on the outside, which is convenient for the staff to place the bumper to be processed on the moving frame. At this time, the positioning pin is inserted into the positioning hole on the outside to limit the position, so as to prevent the moving frame from falling outward under the action of external force; when punching operation is required, the moving frame moves inward to the punching position, and then the positioning pin is inserted into the positioning hole on the inside to limit the position, so as to prevent the position of the moving frame from shifting during punching.
[0009] As an optimization, in the punching equipment for automobile bumper production described above, a caster with a brake is respectively arranged at each of the four corners of the bottom of the frame. Through the setting of the casters, it is convenient to move the punching equipment, so that the production station of the punching equipment can be changed according to the production requirements, improving the convenience during use. Further, at each of the four corners of the bottom of the frame, a support foot is respectively arranged beside each caster. After the punching equipment is moved to the designated location, the support feet can be made to contact the ground to support the punching equipment and prevent it from moving during use.
[0010] As an optimization, in the punching equipment for automobile bumper production described above, a moving block is arranged on the drill bit device, a guiding block is arranged on the guiding rod, and a rotating shaft is arranged on the guiding block; the rotating shaft is in transmission connection with the moving block and is used to drive the moving block to move, thereby driving the drill bit device to move up and down. At this time, the structure is simple, the assembly is convenient, and it is easy to implement.
[0011] As an optimization, in the punching equipment for automobile bumper production described above, the frame, the mounting frame and the moving frame are respectively assembled by multiple square tubes. Thus, under the condition of ensuring the bearing capacity of the frame, the mounting frame and the moving frame, their weights can be reduced, making the overall weight of the punching device lighter and saving the material cost.
[0012] As an optimization, in the punching equipment for automobile bumper production described above, the moving frame is of a double-layer structure, and the length of the upper layer is shorter than that of the lower layer; the supporting blocks are distributed at both ends of the upper layer and both ends of the lower layer. Thus, when the bumper is placed on the supporting blocks, it is not easy to tilt.
[0013] The vehicle has a front bumper and a rear bumper. For different bumpers, the structure of the punching device in this application is also different. Among them, in the punching device for the vehicle front bumper, 6 drill bits are arranged at intervals on the mounting frame, and a clamping pliers is arranged on each side of each drill bit; two support blocks are arranged at both ends of the upper layer and the lower layer of the moving frame respectively. In the punching device for the vehicle rear bumper, 6 drill bits are arranged at intervals on the mounting frame; for the two drill bits in the middle, a clamping pliers is arranged on one side of each drill bit respectively, and a clamping pliers is arranged on each side of the remaining drill bits; three support blocks are arranged at both ends of the upper layer of the moving frame respectively, and two support blocks are arranged at both ends of the lower layer of the moving frame respectively. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the punching device for the vehicle front bumper in Embodiment 1 of this application;
[0015] Figure 2 is a schematic structural diagram of the frame in Embodiment 1 of this application;
[0016] Figure 3 is a schematic structural diagram of the moving frame in Embodiment 1 of this application;
[0017] Figure 4 is Figure 3 a schematic structural diagram of the bottom of the moving frame in
[0018] Figure 5 is an assembly schematic diagram of the drill bit and the guide rod in this application;
[0019] Figure 6 is Figure 1 a schematic diagram of the punching device installing the front bumper in
[0020] Figure 7 is a schematic structural diagram of the punching device for the vehicle rear bumper in Embodiment 2 of this application;
[0021] Figure 8 is a schematic structural diagram of the moving frame in Embodiment 2 of this application;
[0022] Figure 9 is Figure 7 a schematic diagram of the punching device installing the rear bumper in
[0023] The reference signs in the drawings are: 1 - frame, 11 - slide rail, 12 - caster, 13 - support foot; 2 - mounting frame; 3 - moving frame, 31 - slider; 4 - drill bit, 41 - moving block; 5 - guide rod, 51 - guide block, 52 - rotating shaft; 6 - support block; 7 - clamping pliers; 8 - positioning block; 9 - positioning pin. Detailed Embodiments
[0024] The present application will be further described below in conjunction with the accompanying drawings and embodiments, but it shall not be used as a basis for restricting the present application.
[0025] Embodiment 1 (see Figures 1-6 ):
[0026] In this embodiment, the punching device is used for the front bumper.
[0027] See Figures 1-3 , the punching device for the front bumper of an automobile in this embodiment includes a frame 1, and a mounting frame 2 and a moving frame 3 arranged above the frame 1; the mounting frame 2 is fixedly connected to the frame 1; the moving frame 3 is slidably connected to the frame 1; six drill bit devices 4 are arranged at intervals above the moving frame 3 for punching the bumper to be processed; a pressing clamp 7 is arranged on each side of each drill bit device 4; the drill bit device 4 is connected to a guide rod 5 and can move up and down relative to the guide rod 5; the guide rod 5 and the pressing clamp 7 are both fixed on the mounting frame 2; the moving frame 3 is of a double-layer structure, and the length of the upper layer is shorter than that of the lower layer; two support blocks 6 are arranged at both ends of the upper layer and both ends of the lower layer of the moving frame 3 for supporting the bumper to be processed during the punching operation.
[0028] During punching, first place the front bumper on the support block 6, slide the moving frame 3 inward to the punching position; then lower all the pressing clamps 7 to press the front bumper; then move the drill bit device 4 downward to perform the punching operation; after all the hole positions are processed, move the drill bit device 4 upward, release the pressing clamps 7, slide the moving frame 3 outward, take away the punched product, and then perform the next punching action.
[0029] See Figure 2 and Figure 4 , in this embodiment, sliding rails 11 are arranged on both sides of the top of the frame 1. Correspondingly, two sliders 31 are arranged on both sides of the bottom of the moving frame 3 respectively; the sliders 31 are slidably arranged on the sliding rails 11. The arrangement of the sliding rails 11 and the sliders 31 can play a role in limiting the moving frame 3 and prevent its position from shifting when it moves.
[0030] Further, on both sides of the top of the frame 1, two positioning blocks 8 are respectively arranged at intervals; positioning holes are formed in the positioning blocks 8. Correspondingly, one positioning pin 9 is respectively arranged on both sides of the moving frame 3; the positioning pin 9 and the positioning hole cooperate with each other to limit the moving frame 3. In the initial state, the moving frame 3 is located outside, which is convenient for the staff to place the front bumper to be processed on the moving frame 3. At this time, the positioning pin 9 is inserted into the positioning hole on the outside to limit the position, so as to prevent the moving frame 3 from falling outwards under the action of external force; when punching operation is required, the moving frame 3 moves inwards to the punching position, and then the positioning pin 9 is inserted into the positioning hole on the inside to limit the position, so as to prevent the moving frame 3 from shifting during punching.
[0031] In this embodiment, a caster 12 with a brake is respectively arranged at each of the four corners of the bottom of the frame 1. Through the arrangement of the casters 12, it is convenient to move the punching device, and further facilitate the punching device to cooperate with the production requirements, change the production station at any time, and improve the use convenience. Further, at each of the four corners of the bottom of the frame 1, a support foot 13 is respectively arranged beside each caster 12. After moving the punching device to the designated location, the support foot 13 can be brought into contact with the ground to support the punching device and prevent it from moving during use. Further, a group of buffer pads are arranged at intervals on the back of the mounting frame 2. Thus, when the punching device is placed against the wall, it can prevent the mounting frame 2 from directly contacting the wall surface and scratching the wall surface.
[0032] See Figure 5 , in this embodiment, a moving block 41 is arranged on the drill 4, a guiding block 51 is arranged on the guiding rod 5, and a rotating shaft 52 is arranged on the guiding block 51; the rotating shaft 52 is in transmission connection with the moving block 41 and is used to drive the moving block 41 to move, so as to drive the drill 4 to move up and down. At this time, the structure is simple, the assembly is convenient and easy to implement. Further, three rotating rods are arranged at intervals along the circumferential direction of the rotating shaft 52, making it easier to rotate the rotating shaft 52.
[0033] In this embodiment, the frame 1, the mounting frame 2 and the moving frame 3 are respectively assembled by a plurality of square tubes. Thus, under the condition of ensuring the bearing capacity of the frame 1, the mounting frame 2 and the moving frame 3, their weights can be reduced, making the overall weight of the punching device lighter and saving the material cost.
[0034] Embodiment 2 (see Figures 7-9 ):
[0035] In this embodiment, the punching device is used for the rear bumper.
[0036] See Figure 7 and Figure 8, different from Embodiment 1, in the punching device for the rear bumper of an automobile in this embodiment, among the two drill bits 4 in the middle, a clamping pliers 7 is provided on the left side of the left drill bit 4, and a clamping pliers 7 is provided on the right side of the right drill bit 4. A clamping pliers 7 is respectively provided on both sides of the remaining 4 drill bits 4; three support blocks 6 are respectively provided at both ends of the upper layer of the moving frame 3, and two support blocks 6 are respectively provided at both ends of the lower layer of the moving frame 3.
[0037] The above general description of the utility model involved in this application and the description of its specific implementation manners should not be construed as a limitation on the technical solution of the utility model. Those skilled in the art can, based on the disclosure of this application, without departing from the constituent elements of the utility model involved, add, subtract, or combine the disclosed technical features in the above general description or / and specific implementation manners (including embodiments) to form other technical solutions that fall within the protection scope of this application.
Claims
1. Punching equipment for automobile bumper production, characterized in that: The invention comprises a frame (1), and a mounting frame (2) and a movable frame (3) arranged above the frame (1); the mounting frame (2) is fixedly connected to the frame (1); the movable frame (3) is slidably connected to the frame (1); a group of drills (4) are arranged above the movable frame (3) for punching holes in a bumper to be processed; the drills (4) are connected to a guide rod (5) and can move up and down relative to the guide rod (5); the guide rod (5) is fixed to the mounting frame (2); a group of support blocks (6) are arranged on the movable frame (3) for supporting the bumper to be processed during the punching operation; a clamp (7) is arranged on the mounting frame (2) near each drill (4) for clamping the bumper to be processed during the punching operation.
2. The punching device for producing automobile bumpers according to claim 1, characterized in that: Slide rails (11) are provided on both sides of the top of the frame (1), and correspondingly, slide blocks (31) are provided on both sides of the bottom of the movable frame (3); the slide blocks (31) are slidably arranged on the slide rails (11).
3. The punching device for automobile bumper production according to claim 2, characterized in that: Two positioning blocks (8) are arranged at intervals on both sides of the top of the frame (1); a positioning hole is provided on the positioning block (8); and correspondingly, a positioning pin (9) is provided on both sides of the movable frame (3); the positioning pin (9) cooperates with the positioning hole to limit the position of the movable frame (3).
4. The punching device for automobile bumper production according to claim 1, wherein: A caster (12) with a brake is respectively provided at the four corners at the bottom of the frame (1).
5. The punching device for automobile bumper production according to claim 4, characterized in that: A supporting foot (13) is respectively provided at the four corners of the bottom of the frame (1).
6. The punching device for producing automobile bumpers according to claim 1, characterized in that: The drill (4) is provided with a moving block (41), the guide rod (5) is provided with a guide block (51), and the guide block (51) is provided with a rotating shaft (52); the rotating shaft (52) is transmission-connected with the moving block (41) and is used to drive the moving block (41) to move, thereby driving the drill (4) to move up and down.
7. The punching device for producing automobile bumpers according to claim 1, characterized in that: The frame (1), the mounting frame (2) and the movable frame (3) are respectively assembled from a plurality of square tubes.
8. The punching device for producing automobile bumpers according to claim 1, characterized in that: The movable frame (3) is a double-layer structure, and the length of the upper layer is shorter than the length of the lower layer; the support blocks (6) are distributed at both ends of the upper layer and at both ends of the lower layer.
9. The punching device for automobile bumper production according to claim 8, characterized in that: Six drill bits (4) are arranged at intervals on the mounting frame (2), and a clamp (7) is provided on both sides of each drill bit (4); two support blocks (6) are provided at both ends of the upper layer and the lower layer of the movable frame (3).
10. The punching device for automobile bumper production according to claim 8, characterized in that: Six drill bits (4) are arranged at intervals on the mounting frame (2); one side of each of the two drill bits (4) located in the middle is provided with a clamp (7), and both sides of the remaining drill bits (4) are provided with a clamp (7); three support blocks (6) are respectively arranged at both ends of the upper layer of the movable frame (3), and two support blocks (6) are respectively arranged at both ends of the lower layer of the movable frame (3).