Green foam concrete preparation device facilitating feeding and discharging

By setting up an inclined structure and auxiliary components on the discharge pipe, and using vibration to clean the concrete accumulated in the discharge pipe, the problems of material accumulation and condensation in the foam concrete preparation device are solved, and smooth discharge is achieved.

CN223058041UActive Publication Date: 2025-07-04WUHAN NEW ZHONGHUAN ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202421891588.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-07-04
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Existing foam concrete preparation devices are prone to problems of material accumulation and condensation during the discharge process.

Method used

An inclined discharge pipe is adopted, and auxiliary components are installed on the outer wall of the discharge pipe. The auxiliary components generate vibrations through the rotating plate and vibration protrusions. They cooperate with the cylinder drive rack and gear transmission to realize automatic cleaning of the discharge pipe.

Benefits of technology

It effectively avoids blockage of the cutting pipe, ensures smooth discharge of concrete, avoids condensation of materials, and improves cutting efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223058041U_ABST
Patent Text Reader

Abstract

The utility model discloses a green foam concrete preparation device facilitating feeding and discharging, and relates to the technical field of foam concrete preparation, the green foam concrete preparation device comprises a base, a box body mounted at the top of the base and a discharging mechanism mounted on one side of the base, the inner wall of the box body is fixedly connected with a stirring tank, and the stirring tank is connected to the discharging mechanism through a pipeline; a foaming machine communicated with the stirring tank is mounted on the outer wall of the top of the box body. The inclined discharging pipe is arranged on the base, concrete can be directly guided out conveniently through the inclined discharging pipe, the auxiliary assembly is arranged on the discharging pipe, the discharging pipe can be directly assisted for discharging conveniently through the arrangement of the auxiliary assembly, and when a rotating plate in the auxiliary assembly swings, the discharging pipe is directly impacted through a vibration protrusion to generate vibration; and concrete accumulated in the discharging pipe can be conveniently cleaned out through vibration, and then the situation that the discharging pipe is blocked due to concrete accumulation in the discharging pipe is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of foam concrete preparation, and in particular to a green foam concrete preparation device that is convenient for loading and unloading. Background Art

[0002] Foam concrete is a lightweight building material that is formed by mixing and solidifying water, cement, air bubbles or other materials such as sand in a designed proportion. It has the characteristics of high strength-to-weight ratio and low density. At the same time, it is fluid and does not require rolling after pouring, thus avoiding dead corners.

[0003] After searching, a Chinese patent with a publication number of CN218398826U discloses an integrated foam concrete production equipment, including a vehicle body, a concrete mixing mechanism, a foaming agent dilution mechanism and a mixing conveyor are arranged above the vehicle body, the concrete mixing mechanism and the foaming agent dilution mechanism are respectively connected to the mixing conveyor, wheels are arranged below the vehicle body, and tracks are arranged on the surfaces of the wheels. The concrete mixing mechanism includes a mixing tank, a first mixing motor and a first mixing shaft, the first mixing shaft is located inside the mixing tank, the first mixing motor is located outside the mixing tank, and the first mixing motor is transmission-connected to the first mixing shaft, and a discharge port and a first discharge port are arranged on the mixing tank.

[0004] An integrated foam concrete production equipment in the above patent has the following shortcomings: in the above patent, a mixing conveyor is set on the vehicle body to unload the mixed concrete, but in the actual unloading process, the concrete is wet and easily adheres to the mixing conveyor, and the horizontally set conveyor easily causes the concrete material to accumulate therein. Utility Model Content

[0005] In order to improve the problem of material accumulation that easily occurs when unloading materials in existing preparation devices, the present application provides a green foam concrete preparation device that is easy to load and unload materials.

[0006] The present application provides a green foam concrete preparation device which is convenient for loading and unloading, comprising a base, a box body installed on the top of the base, and a material unloading mechanism installed on one side of the base, wherein the inner wall of the box body is fixedly connected with a stirring tank, and the stirring tank is connected to the material unloading mechanism through a pipeline, a foaming machine connected with the stirring tank is installed on the outer wall of the top of the box body, a feed cover is fixedly connected with the outer wall of the top of the box body, and one end of the feed cover is connected with the stirring tank, a stirring motor is fixedly connected with the outer wall of one side of the box body, a pulley 1 is rotatably connected with the outer wall of the top of the box body, a pulley 2 is fixedly connected to the output shaft of the stirring motor, and the same belt is connected between the pulley 2 and the pulley 1.

[0007] With the above structure, the feeding mechanism is connected to the mixing tank, facilitating the direct discharge of the concrete after mixing in the mixing tank. The foam generator is provided to conveniently introduce the foaming raw materials into the mixing tank. The mixing motor is provided to directly drive the mixing blades in the mixing tank to stir the concrete through a belt. The feeding cover can cooperate with the spiral conveyor pipe for feeding.

[0008] The feeding mechanism includes a feeding pipe fixedly connected to the base, and an auxiliary component is installed on the outer wall of the feeding pipe. A box door is hinged on one outer wall of the box body.

[0009] With the above structure, the concrete can be directly discharged through the feeding pipe. The setting of the auxiliary component facilitates the discharging of the feeding pipe and avoids the problem of concrete condensation in the feeding pipe.

[0010] A feeding control valve is fixedly connected to the inner wall of the bottom of the box body, and one end of the feeding control valve is connected to the feeding port of the mixing tank through a pipeline.

[0011] With the above structure, it is connected to the mixing tank through the feeding control valve, thus facilitating the control of the on-off of the mixing tank's feeding.

[0012] One end of the feeding pipe is connected to the feeding control valve. The auxiliary component includes an auxiliary cover fixedly connected to the feeding pipe.

[0013] With the above structure, the concrete is introduced into the feeding pipe by opening the feeding control valve.

[0014] A rotating plate is rotatably connected to the inner wall of the auxiliary cover, and two vibration protrusions are fixedly connected to the outer wall of the rotating plate.

[0015] With the above structure, the swinging of the rotating plate drives the two vibration protrusions to directly impact the feeding pipe to generate vibration, thereby facilitating the vibration of the accumulated concrete in the feeding pipe and its falling off.

[0016] One end of the transmission shaft of the rotating plate is fixedly connected to a gear, and the same mounting rod is fixedly connected to the inner walls on both sides of the auxiliary cover.

[0017] With the above structure, the setting of the gear facilitates driving the swinging of the rotating plate.

[0018] A rack is slidably connected to the outer wall of the mounting rod, and the rack meshes with the gear.

[0019] With the above structure, the setting of the mounting rod facilitates restricting the sliding trajectory of the rack, and when the rack moves, it is convenient to drive the swinging of the gear.

[0020] An air cylinder is fixedly connected to the inner wall of the auxiliary cover, and the output shaft of the air cylinder is fixedly connected to the rack.

[0021] With the above structure, the reciprocating movement of the rack is conveniently driven by the setting of the cylinder.

[0022] In summary, the beneficial effects of this application are as follows:

[0023] 1. In this application, an inclined discharge pipe is arranged on the base. The inclined discharge pipe facilitates the direct discharge of concrete. Additionally, an auxiliary component is arranged on the discharge pipe. The setting of the auxiliary component facilitates directly assisting the discharge pipe in discharging. When the rotating plate in the auxiliary component swings, it directly impacts the discharge pipe through the vibration protrusions to generate vibration. The vibration facilitates the cleaning of the accumulated concrete in the discharge pipe, thereby avoiding the situation where the discharge pipe is blocked due to the accumulation of concrete in the discharge pipe.

[0024] 2. In this application, a cylinder is arranged in the auxiliary component. The setting of the cylinder facilitates driving the rack to move, and further facilitates driving the rotating plate to swing through the movement of the rack in cooperation with the gear. The swinging of the rotating plate facilitates assisting the discharge pipe in discharging. Description of the Drawings

[0025] Figure 1 is the overall schematic diagram of this application;

[0026] Figure 2 is the schematic diagram of the interior of the box of this application;

[0027] Figure 3 is the schematic diagram of the discharge mechanism of this application;

[0028] Figure 4 is the schematic cross-sectional view of the auxiliary component of this application.

[0029] Description of the reference numerals: 1, base; 2, box; 3, feed hood; 4, stirring motor; 5, belt; 6, foaming machine; 7, box door; 8, discharge mechanism; 9, stirring tank; 10, discharge control valve; 11, discharge pipe; 12, auxiliary component; 13, rotating plate; 14, vibration protrusion; 15, gear; 16, rack; 17, mounting rod; 18, cylinder; 19, auxiliary cover. Detailed Description of the Preferred Embodiment

[0030] The following further elaborates on this application in conjunction with the attached Figures 1-4 drawings.

[0031] Please refer to Figures 1-3, A green foam concrete preparation device facilitating loading and unloading, comprising a base 1, a box body 2 installed on the top of the base 1, and a feeding mechanism 8 installed on one side of the base 1. The inner wall of the box body 2 is fixedly connected with a mixing tank 9, and the mixing tank 9 is connected to the feeding mechanism 8 through a pipeline. A foaming machine 6 connected to the mixing tank 9 is installed on the outer wall of the top of the box body 2. A feeding cover 3 is fixedly connected to the outer wall of the top of the box body 2, and one end of the feeding cover 3 is connected to the mixing tank 9. A stirring motor 4 is fixedly connected to the outer wall of one side of the box body 2. A first pulley is rotatably connected to the outer wall of the top of the box body 2. A second pulley is fixedly connected to the output shaft of the stirring motor 4, and the same belt 5 is connected between the second pulley and the first pulley.

[0032] During use, the feeding mechanism 8 is connected to the mixing tank 9, so as to facilitate directly discharging the concrete after mixing in the mixing tank 9. The setting of the foaming machine 6 facilitates introducing the foaming raw materials into the mixing tank 9. The setting of the stirring motor 4 facilitates directly driving the stirring blades in the mixing tank 9 to stir the concrete through the belt 5. The feeding cover 3 can cooperate with the screw conveyor for feeding.

[0033] Refer to Figure 3 , The feeding mechanism 8 includes a feeding pipe 11 fixedly connected to the base 1, and an auxiliary component 12 is installed on the outer wall of the feeding pipe 11. A box door 7 is hinged to the outer wall of one side of the box body 2. The feeding pipe 11 facilitates directly discharging the concrete. The setting of the auxiliary component 12 facilitates assisting the feeding pipe 11 to discharge materials and avoiding the problem of concrete condensation in the feeding pipe 11.

[0034] Refer to Figure 2 , A feeding control valve 10 is fixedly connected to the inner wall of the bottom of the box body 2, and one end of the feeding control valve 10 is connected to the discharging port of the mixing tank 9 through a pipeline. By connecting the feeding control valve 10 to the mixing tank 9, it is convenient to control the on-off of the discharging of the mixing tank 9.

[0035] Refer to Figures 2-3 , One end of the feeding pipe 11 is connected to the feeding control valve 10. The auxiliary component 12 includes an auxiliary cover 19 fixedly connected to the feeding pipe 11. The concrete is introduced into the feeding pipe 11 by opening the feeding control valve 10.

[0036] Refer to Figure 4 , A rotating plate 13 is rotatably connected to the inner wall of the auxiliary cover 19, and two vibration protrusions 14 are fixedly connected to the outer wall of the rotating plate 13. The swinging of the rotating plate 13 drives the two vibration protrusions 14 to directly impact the feeding pipe 11 to generate vibration, thereby facilitating shaking off the accumulated concrete in the feeding pipe 11.

[0037] Refer to Figure 4, one end of the transmission shaft of the rotating plate 13 is fixedly connected with a gear 15, and the same mounting rod 17 is fixedly connected to the inner walls on both sides of the auxiliary cover 19. The arrangement of the gear 15 facilitates driving the swinging of the rotating plate 13.

[0038] Referring to Figure 4 , the outer wall of the mounting rod 17 is slidably connected with a rack 16, and the rack 16 and the gear 15 are meshed with each other. The arrangement of the mounting rod 17 facilitates restricting the sliding track of the rack 16. When the rack 16 moves, it facilitates driving the swinging of the gear 15.

[0039] Referring to Figure 4 , a cylinder 18 is fixedly connected to the inner wall of the auxiliary cover 19, and the output shaft of the cylinder 18 is fixedly connected to the rack 16. The arrangement of the cylinder 18 facilitates driving the reciprocating movement of the rack 16.

[0040] The implementation principle of this application is as follows: When in use, a conveying auger is arranged on the base 1. The arrangement of the conveying auger facilitates conveying the raw materials of concrete to the feeding cover 3. The arrangement of the feeding cover 3 facilitates injecting the concrete raw materials into the mixing tank 9. The arrangement of the foaming machine 6 facilitates injecting the foaming material into the mixing tank 9. The stirring rod in the mixing tank 9 is driven by the stirring motor 4 to stir the raw materials. After the stirring is completed, the control valve 10 for discharging is opened to discharge the mixed concrete through the discharging pipe 11. During the discharging process of the discharging pipe 11, the cylinder 18 in the auxiliary assembly 12 starts. When the cylinder 18 starts, it directly drives the reciprocating movement of the rack 16. When the rack 16 reciprocates, it directly drives the rotation of the gear 15. When the gear 15 rotates, it directly drives the swinging of the rotating plate 13. When the rotating plate 13 swings, it directly impacts the discharging pipe 11 through the vibration protrusion 14 to generate vibration, thereby vibrating out the concrete accumulated in the discharging pipe 11.

[0041] The above are all the preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A green foam concrete preparation device convenient for loading and unloading, comprising a base (1), a box body (2) installed on the top of the base (1), and a blanking mechanism (8) installed on one side of the base (1), characterized in that: The inner wall of the box body (2) is fixedly connected with a stirring tank (9), and the stirring tank (9) is connected to the feeding mechanism (8) through a pipeline. A foaming machine (6) communicating with the stirring tank (9) is installed on the outer wall of the top of the box body (2). The outer wall of the top of the box body (2) is fixedly connected with a feeding cover (3), and one end of the feeding cover (3) communicates with the stirring tank (9). A stirring motor (4) is fixedly connected to the outer wall of one side of the box body (2). A first pulley is rotatably connected to the outer wall of the top of the box body (2). A second pulley is fixedly connected to the output shaft of the stirring motor (4), and the same belt (5) is connected between the second pulley and the first pulley.

2. The green foam concrete preparation device convenient for loading and unloading according to claim 1, wherein: The feeding mechanism (8) includes a feeding pipe (11) fixedly connected to the base (1), and an auxiliary component (12) is installed on the outer wall of the feeding pipe (11). A box door (7) is hinged to the outer wall of one side of the box body (2).

3. A green foam concrete preparation device convenient for loading and unloading according to claim 2, characterized in that: A feeding control valve (10) is fixedly connected to the inner wall of the bottom of the box body (2), and one end of the feeding control valve (10) is connected to the feeding port of the stirring tank (9) through a pipeline.

4. The green foam concrete preparation device convenient for loading and unloading according to claim 3, characterized in that: One end of the feeding pipe (11) is connected to the feeding control valve (10). The auxiliary component (12) includes an auxiliary cover (19) fixedly connected to the feeding pipe (11).

5. The green foam concrete preparation device convenient for loading and unloading according to claim 4, characterized in that: A rotating plate (13) is rotatably connected to the inner wall of the auxiliary cover (19), and two vibration protrusions (14) are fixedly connected to the outer wall of the rotating plate (13).

6. The green foam concrete preparation device convenient for loading and unloading according to claim 5, characterized in that: One end of the transmission shaft of the rotating plate (13) is fixedly connected with a gear (15), and the same mounting rod (17) is fixedly connected to the inner walls of both sides of the auxiliary cover (19).

7. The green foam concrete preparation device convenient for loading and unloading according to claim 6, characterized in that: A rack (16) is slidably connected to the outer wall of the mounting rod (17), and the rack (16) meshes with the gear (15).

8. An apparatus for preparing green foam concrete that facilitates loading and unloading, as claimed in claim 7, wherein: A cylinder (18) is fixedly connected to the inner wall of the auxiliary cover (19), and the output shaft of the cylinder (18) is fixedly connected to the rack (16).

Citation Information

Patent Citations

  • Integrated foam concrete production equipment

    CN218398826U