Full-automatic phenolic paper tube removing machine

Through the design of the rotating motor and telescopic rod of the fully automatic phenolic paper tube detube machine, the problem of easy damage to the paper tube by the existing phenolic paper tube is solved, and a fully automated, time-saving and labor-saving phenolic paper tube detube operation is realized, adapting to paper tubes of different sizes.

CN223058500UActive Publication Date: 2025-07-04MIANYANG TENGYANG ELECTROMECHANICAL PROD
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Patent Information

Application Number
CN202422045034.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-07-04
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing phenolic paper tube removal machine has a simple structure and rough operation. It is easy to cause the inner wall to fall off and damage the paper tube due to the hard bonding of the inner wall of the paper tube and the outer wall of the mold.

Method used

A fully automatic phenolic paper tube detube machine is designed. Through the cooperation of the rotating motor and the telescopic rod, the phenolic paper tube is stretched back and forth while rotating, simulating manual pulling, reducing manual operation errors, and multiple grooves on the base are designed to adapt to paper tubes of different sizes.

Benefits of technology

It realizes fully automated phenolic paper tube removal, reducing the error of manual operation, saving time and effort, and can adapt to the deducting needs of paper tubes of different sizes, avoiding damage to paper tubes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic phenolic paper tube removing machine, which comprises a base, a plurality of rotating motors and a plurality of paper tubes, the supporting frame is arranged on the base; the telescopic rod is arranged on the circle center of the base; and the tube core is arranged in the supporting frame in a sleeved mode, the top end of the tube core is detachably connected with the telescopic rod, the lower end of the tube core is in contact connection with a rotating motor of the base, and the outer wall of the tube core is sleeved with a phenolic aldehyde paper tube. According to the full-automatic phenolic paper tube removing machine, the problems that the inner wall of an existing paper tube and the outer wall of a mold are bonded too tightly, the inner wall is likely to fall off in the back-and-forth stretching process, and the paper tube is damaged are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer insulation manufacturing, in particular to a full-automatic phenolic paper tube stripping machine. Background Art

[0002] Insulating paper tubes are usually required in the production process of transformer coils, among which phenolic paper tubes are the most common. During the entire process from rolling to condensation baking, the phenolic paper tube is always together with the tube core. In order to get the phenolic paper tube, it must be removed from the tube, which is usually done using a tube-removing machine.

[0003] Most of the existing phenolic paper tube stripping machines have a simple structure, and the stripping operation is simple and rough, often simply using a slow pulling method. This method has high requirements for the operator, and the slightest operating error will cause irreparable damage to the paper tube.

[0004] In order to solve this problem, the application number is: 202211007779.0, a straight-pull insulating paper tube stripping machine, which automatically and repeatedly vibrates the spring to drive the rack to repeatedly stretch to achieve manual detachment of the paper tube, but its structure fixes the phenolic paper tube with the front support rod and the rear support rod. If the inner wall of the paper tube is too tightly bonded to the outer wall of the mold, the reciprocating stretching of the spring may cause the inner wall to fall off and damage the paper tube. Utility Model Content

[0005] An object of the present invention is to solve at least the above problems and / or disadvantages and to provide at least the advantages to be described below.

[0006] In order to achieve these purposes and other advantages according to the utility model, a fully automatic phenolic paper tube stripping machine is provided, comprising:

[0007] A base, on which rotating motors are evenly arranged;

[0008] A support frame, which is arranged on the base;

[0009] A telescopic rod, which is arranged at the center of the base;

[0010] The tube core is sleeved in the support frame, the top end of the tube core is detachably connected to the telescopic rod, the lower end of the tube core is in contact with the rotating motor of the base, and the outer wall of the tube core is sleeved with a phenolic paper tube.

[0011] Preferably, the structure of the base includes:

[0012] A plurality of grooves are evenly distributed on the base;

[0013] A rotating motor is fixed in the groove, a rectangular limit block is arranged on the motor shaft of the rotating motor, and the rectangular limit block is sleeved and connected with the bottom end of the tube core.

[0014] Preferably, the structure of the support frame includes:

[0015] Support rods, which are fixed on the base, and the support rods are symmetrically arranged on both sides of the groove;

[0016] Semicircular fixing frames, which are sleeved on the support rods, and convex connecting blocks are symmetrically arranged at both ends of the semicircular fixing frames, and the tube core is bolted to the support frame through the oppositely placed connecting blocks.

[0017] Preferably, the structure of the telescopic rod includes:

[0018] Telescopic main rod, which is fixed at the center of the base circle, an electric telescopic cylinder is arranged inside the telescopic main rod, and a plurality of extension rods are evenly arranged at the top of the telescopic main rod;

[0019] Telescopic sub-rod, whose top end is bolted to the bottom end of the extension rod;

[0020] Rotary joint, with threads arranged inside the protruding part in the middle, the rotary joint is threadedly connected to the telescopic sub-rod, and earpieces with through holes are symmetrically arranged on both sides of the rotary joint, and the earpieces are bolted to the top end of the tube core.

[0021] Preferably, the structure of the tube core includes:

[0022] Upper groove, which is arranged at the center position of the top end of the tube core, and the upper groove is in contact connection with the protruding part of the rotary joint;

[0023] Bolt holes, which are symmetrically arranged on both sides of the upper groove, and the bolt holes are bolted to the earpieces;

[0024] Rectangular groove, which is arranged at the bottom end of the tube core, and the limit block of the rotary motor is embedded in the rectangular groove for movable connection.

[0025] The utility model has at least the following beneficial effects:

[0026] The utility model provides a fully automatic phenolic paper tube tube removing machine, which has a simple structure. Through the cooperation of the base rotary motor and the telescopic rod, and with the assistance of the gravity of the vertically placed tube core, the phenolic paper tube tube removing operation is realized by rotating and stretching back and forth at the same time. The fully automatic design reduces the error of manual operation and saves time and effort in completing the phenolic paper tube tube removing operation;

[0027] The design of multiple grooves on the base can realize the tube removing operation of phenolic paper tubes with different sizes and different radii.

[0028] Other advantages, objectives and features of the present utility model will be partially reflected by the following description and partially understood by those skilled in the art through the research and practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0030] Figure 2 is a schematic diagram of the base structure of the present utility model;

[0031] Figure 3 is a schematic diagram of the support rod structure of the present utility model;

[0032] Figure 4 is a schematic diagram of the telescopic rod structure of the present utility model;

[0033] Figure 5 is a schematic diagram of the rotary joint structure of the present utility model;

[0034] Figure 6 is a schematic diagram of the top structure of the tube core of the present utility model;

[0035] Figure 7 is a schematic diagram of the bottom structure of the tube core of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0036] The following further describes the present utility model in detail with reference to the accompanying drawings, so that those skilled in the art can implement it according to the description in the specification.

[0037] It should be understood that the terms such as "having", "comprising" and "including" used herein do not exclude the existence or addition of one or more other elements or their combinations.

[0038] It should be noted that in the description of the present utility model, the orientation or positional relationship indicated by the terms is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0039] In the description of the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. shall be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection, can be a mechanical connection, can be an electrical connection, can be directly connected, or can be indirectly connected through an intermediate medium, and can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0040] In addition, in the present utility model, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature can be that the first feature is directly above or obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or merely indicates that the horizontal height of the first feature is less than that of the second feature.

[0041] The following will describe the present experimental novelty in detail with reference to the accompanying drawings:

[0042] Figure 1-7 A full-automatic phenolic paper tube tube-removing machine of the present utility model is shown, including:

[0043] A base 10, on which a rotating motor 11 is evenly arranged;

[0044] A support frame 20, which is arranged on the base 10;

[0045] A telescopic rod 30, which is arranged at the center of the base 10;

[0046] A tube core 40, which is sleeved inside the support frame 20. The top end of the tube core 40 is detachably connected to the telescopic rod 30, the lower end of the tube core 40 is in contact connection with the rotating motor 11 of the base 10, and a phenolic paper tube 50 is sleeved on the outer wall of the tube core 40.

[0047] Working principle:

[0048] The specific steps of the tube-removing operation of the present utility model for the phenolic paper tube are as follows. First, the bottom end of the made phenolic paper tube 50 and the tube core 40 are clamped into the rotating motor 11 to complete the contact connection. Then, the outer wall of the phenolic paper tube 50 is fixed on the base 10 through the support frame 20. The way that the top end of the tube core 40 is detachably connected to the telescopic rod 30 is bolt fixation;

[0049] During operation, the rotating motor 11 drives the tube core 40 to rotate, and the telescopic rod 30 stretches and reciprocates up and down to make the phenolic paper tube 50 fall off the tube core 40;

[0050] This equipment simulates manual pulling, places the tube core 40 vertically, and realizes the phenolic paper tube detube operation by rotating and stretching back and forth. The fully automated design reduces the error of manual operation and saves time and effort to complete the phenolic paper tube detube operation.

[0051] As in the above solution, the structure of the base 10 includes:

[0052] A plurality of grooves 12 are evenly distributed on the base 10;

[0053] The rotating motor 11 is fixed in the groove 12 . A rectangular stopper 110 is provided on the motor shaft of the rotating motor 11 . The rectangular stopper 110 is sleeved and connected with the bottom end of the tube core 40 .

[0054] Working principle:

[0055] The bottom end of the tube core 40 is directly sleeved with the rectangular stopper 110 on the motor shaft of the rotating motor 11. Since only the tube core 40 is connected to the motor shaft of the rotating motor 11, and the phenolic paper tube 50 on the outer wall of the tube core 40 is fixed by the support frame 20, when the rotating motor 11 starts to rotate, it will drive the tube core 40 to rotate in the phenolic paper tube 50, and the bonded inner wall of the phenolic paper tube 50 and the outer wall of the tube core 40 are separated little by little, completing the first step of removing the tube;

[0056] The utility model is provided with a plurality of grooves 12 for the purpose of simultaneously performing the tube removal operation on a plurality of tube cores. In actual use, grooves 12 with different radii can be provided according to different models to perform the tube removal operation on phenolic paper tubes of different sizes.

[0057] As in the above solution, the structure of the support frame 20 includes:

[0058] A support rod 21, which is fixed on the base 10, and the support rod 21 is symmetrically arranged on both sides of the groove 12;

[0059] The semi-arc fixing frame 22 is sleeved on the support rod 21 , and protruding connection blocks 23 are symmetrically arranged at both ends of the semi-arc fixing frame 22 . The tube core 40 is bolted to the support frame 20 through the connection blocks 23 placed opposite to each other.

[0060] Working principle:

[0061] After the die 40 is sleeved in the groove 12 of the bottom plate 10, the semi-circular fixing frame 22 sleeved on the support rod 12 is moved to the middle of the phenolic paper tube 50 on the outer wall of the die 40 (in actual use, multiple semi-circular fixing frames 22 can be sleeved according to the length of the phenolic paper tube for limit fixing, or semi-circular fixing frames 22 with different radii can be sleeved according to phenolic paper tubes of different sizes for limit fixing. Other actual situations can vary according to on-site use, and will not be elaborated here).

[0062] The connecting block 23 is provided with a threaded through hole. By bolt-connecting two relatively placed connecting blocks 23, the outer wall of the phenolic paper tube 50 is fixed on the support frame 20, ensuring that the phenolic paper tube 50 does not shift during the tube removal operation of the phenolic paper tube 50. At the same time, the position of the phenolic paper tube 50 is fixed and limited from the outside, allowing the inner die 40 to fall off smoothly.

[0063] In the above solution, the structure of the telescopic rod 30 includes:

[0064] A telescopic main rod 31, which is fixed at the center of the circle of the base 10. An electric telescopic cylinder is arranged inside the telescopic main rod 31, and a plurality of extension rods 32 are evenly arranged at the top of the telescopic main rod 31;

[0065] A telescopic sub-rod 33, whose top is bolt-connected to the bottom end of the extension rod 32;

[0066] A rotary joint 34, with a thread arranged inside the protruding part in the middle. The rotary joint 34 is thread-connected to the telescopic sub-rod 33. Ear plates 341 with through holes are symmetrically arranged on both sides of the rotary joint 34, and the ear plates 341 are bolt-connected to the top end of the die 40.

[0067] In the above solution, the structure of the die 40 includes:

[0068] An upper groove 41, which is arranged at the center position of the top end of the die 40, and the upper groove 41 is in contact connection with the protruding part of the rotary joint;

[0069] Bolt holes 42, which are symmetrically arranged on both sides of the upper groove 41, and the bolt holes 42 are bolt-connected to the ear plates 341;

[0070] A rectangular groove 43, which is arranged at the bottom end of the die 40, and the limit block 110 of the rotary motor 11 is embedded in the rectangular groove 43 for movable connection.

[0071] Working principle:

[0072] The way the bottom end of the tube core 40 is in contact connection with the rotary motor 11 is that the rectangular groove 43 provided at the bottom end of the tube core 40 is adapted to the rectangular limit block 110 provided on the motor shaft of the rotary motor 11, so that the rectangular limit block 110 on the rotary motor 11 is directly embedded in the rectangular groove 43 to complete the connection, realizing that the lower end of the tube core 40 is fixed and driven to rotate by the rotary motor 11;

[0073] The detachable connection mode between the top end of the tube core 40 and the telescopic rod 30 is that the middle protruding part of the rotary joint 34 provided on the telescopic sub-rod 33 is sleeved in the upper groove 41 on the top end of the tube core 40, and then the ear plates 341 provided on both sides of the rotary joint 34 are bolt-connected with the bolt holes 41 on the top end of the tube core 40 to complete the fixation;

[0074] When starting the operation of removing the phenolic paper tube from the tube core, the electric telescopic cylinder in the telescopic main rod 31 starts to work, and is transmitted through the telescopic sub-rod 33 bolt-connected with the extension rod 32 (the way of spiral connection between the extension rod 32 and the telescopic sub-rod 33 can replace the telescopic sub-rod 33 according to the phenolic paper tubes of different length dimensions in actual use to meet the actual needs), and the tube core 40 starts to move up and down in a reciprocating manner, simulating the manual pulling method to gradually separate the phenolic paper tube from the tube core 40;

[0075] In this working process, due to the connection mode of the rotary joint 34 itself, the tube core 40 will not drive the telescopic sub-rod 33 to rotate during the self-rotation of the rotary motor 11, and the rotary motor 11 and the telescopic rod 30 cooperate with each other without affecting each other to complete the operation of removing the phenolic paper tube from the tube core.

[0076] Although the embodiments of the present invention have been disclosed above, it is not limited to the applications listed in the specification and embodiments. It can be fully applied to various fields suitable for the present invention. For those who are familiar with the field, additional modifications can be easily made. Therefore, without departing from the general concept defined by the claims and the equivalent scope, the present invention is not limited to the specific details and the illustrated examples here.

Claims

1. A fully automatic phenolic paper tube tube removing machine, characterized in that, include: A base, on which rotating motors are evenly arranged; A support frame, which is arranged on the base; A telescopic rod, which is arranged at the center of the base; The tube core is sleeved in the support frame, the top end of the tube core is detachably connected to the telescopic rod, the lower end of the tube core is in contact with the rotating motor of the base, and the outer wall of the tube core is sleeved with a phenolic paper tube.

2. The fully automatic phenolic paper tube tube removing machine according to claim 1, wherein The structure of the base comprises: A plurality of grooves are evenly distributed on the base; A rotating motor is fixed in the groove, a rectangular limit block is arranged on the motor shaft of the rotating motor, and the rectangular limit block is sleeved and connected with the bottom end of the tube core.

3. The fully automatic phenolic paper tube tube-removing machine according to claim 2, characterized in that, The structure of the support frame comprises: A support rod, which is fixed on the base, and the support rod is symmetrically arranged on both sides of the groove; A semi-arc fixing frame is sleeved on the support rod, and protruding connection blocks are symmetrically arranged at both ends of the semi-arc fixing frame. The tube core is connected to the support frame through oppositely placed connection block bolts.

4. The fully automatic phenolic paper tube tube removal machine according to claim 1, characterized in that, The structure of the telescopic rod comprises: A telescopic main rod is fixed on the center of the base, an electric telescopic cylinder is arranged inside the telescopic main rod, and a plurality of extension rods are evenly arranged on the top of the telescopic main rod; A telescopic auxiliary rod, the top end of which is bolted to the bottom end of the extension rod; The rotary joint has a thread in its middle protruding part, the rotary joint is threadedly connected to the telescopic auxiliary rod, and ears with through holes are symmetrically arranged on both sides of the rotary joint, and the ears are bolted to the top end of the tube core.

5. The fully automatic phenolic paper tube tube removing machine according to claim 4, characterized in that, The structure of the tube core comprises: An upper groove is arranged at the center of the top end of the tube core, and the upper groove is in contact with and connected to the protruding portion of the rotary joint; Bolt holes are symmetrically arranged on both sides of the upper groove, and the bolt holes are connected with the ear bolts; A rectangular groove is arranged at the bottom end of the tube core, and the limit block of the rotating motor is embedded in the rectangular groove for active connection.