Card material arranging and boxing mechanism

Abstract

The utility model relates to the field of card production, and discloses a card material sorting and boxing mechanism which is characterized in that a movable cylinder is mounted at the top of a push rod of a lifting cylinder, a base is connected to a push rod of the movable cylinder, a supporting structure is arranged on the rear side of the base, and a base plate is mounted on the front side of the lower portion of the base; the left end and the right end of the base plate are each provided with a clamping structure, the base is provided with a pressing plate structure in an up-down moving mode, the front side of the base is provided with a limiting structure in an up-down sliding mode, and the limiting structure is arranged in front of the base plate. The clamping plate and the base plate can cooperate to grab a certain number of clamping plate materials and move the grabbed materials to a designated position for boxing operation, manual operation is not needed, the working efficiency is improved, the materials slide down along the surfaces of the supporting plate and the base plate and then fall into a box to be boxed, and it is guaranteed that the materials are neat and consistent.

Description

Technical Field

[0001] The utility model relates to the field of card production, in particular to a card material sorting and boxing mechanism. Background Art

[0002] When sorting existing materials, such as cards, into boxes, most of them are sorted manually. The device is placed on the side of the gathering part in the card production equipment. After the production device finishes producing the cards, it will convey them to the conveyor belt and arrange multiple cards side by side. That is, after the front-end machine gathers a certain number of cards, the manually sorted cards are boxed. The manual boxing method not only consumes labor and has low efficiency, but also has poor consistency in receiving material quality and cannot meet the market requirements for quality. For this reason, we have designed a card material sorting and boxing mechanism. Content of the Utility Model

[0003] To solve the technical problems of the manual boxing method, which not only consumes labor but also has low efficiency, the utility model provides a card material sorting and boxing mechanism.

[0004] The utility model is realized by the following technical solutions: A card material sorting and boxing mechanism includes a rotary cylinder. An elevating cylinder is installed above the rotary seat of the rotary cylinder. The top of the push rod of the elevating cylinder is installed with a moving cylinder. A base is connected to the push rod of the moving cylinder. A support structure is arranged at the rear side of the base. A substrate is installed at the front side below the base. A clamping structure is respectively installed at the left and right ends of the substrate. A pressing plate structure is arranged to move up and down on the base. A limiting structure is arranged to slide up and down at the front side of the base, and the limiting structure is placed in front of the substrate.

[0005] As a further improvement of the above solution, the pressing plate structure includes a downward pressing cylinder installed above the front side of the base through a bracket. The bottom end of the push rod of the downward pressing cylinder is connected with a lower pressing plate. The rear side of the lower pressing plate is in front of the front side of the substrate. The rear side surface of the lower pressing plate does not contact the front side surface of the substrate, and the two are perpendicular. After the clamping structure clamps the material, the push rod of the downward pressing cylinder moves downward, and the lower pressing plate will press the material from above, so that the cards are aligned up and down.

[0006] As a further improvement of the above solution, two linear bearings are symmetrically arranged on the left and right sides of the bracket with respect to the downward pressing cylinder. A guide rod is respectively sleeved and slid up and down in the two linear bearings. The bottom end of the guide rod is fixed to the upper surface of the lower pressing plate. The design of the guide rod can guide the up and down movement of the lower pressing plate and prevent it from shifting in position.

[0007] A polyurethane fixing ring is arranged at the top end of the guide rod, which can limit the maximum stroke of the lower pressing plate and prevent the cards from falling off due to excessive pressing distance.

[0008] As a further improvement of the above solution, the limiting structure includes a mounting plate installed on the front side of the base. A limiting cylinder is installed above the mounting plate. The bottom end of the push rod of the limiting cylinder is installed with a connecting plate. Installation strips are respectively installed at the upper and lower ends of the rear side of the connecting plate. A limiting plate is arranged between the two installation strips, and the limiting plate is designed to be parallel to the base plate. After the clamping structure clamps the material, the limiting structure moves downward. When the limiting plate moves to one side of the material, the positioning plate, the lower pressing plate, the base plate and the supporting plate jointly clamp the material, and then the material can be transferred.

[0009] As a further improvement of the above solution, two guiding sliders are symmetrically arranged on the inner side surface of the mounting plate with respect to the limiting cylinder. The guiding sliders are arranged in a vertically sliding manner on guiding tracks. The lower end of the guiding tracks is connected to the connecting plate, and the guiding tracks are inclined. The design of the guiding tracks and the guiding sliders can play a guiding and positioning role in the up and down movement of the limiting plate, making its movement more stable. And the guiding tracks are inclined, so that the limiting plate will also move along the inclination of the track during the up and down movement, that is, the distance between it and the base plate gradually decreases during the downward movement, so that the material can move inward, making the rear side surface of the material contact the surface of the base plate, and further leveling the front and rear of the material.

[0010] As a further improvement of the above solution, the clamping structure includes a clamping cylinder installed on the side surface of the base. The push rod of the clamping cylinder faces outward and is installed with a clamping plate. The clamping plate is in an L-shaped structure. The front end of the clamping plate is placed in front of the base plate. The material is placed in front of the base plate and between the two clamping plates. The clamping plate moves in and out under the action of the clamping cylinder, and then the material can be clamped between the two clamping plates.

[0011] As a further improvement of the above solution, the supporting structure includes a supporting cylinder installed on the rear side of the base. The lower end of the push rod of the supporting cylinder is rotatably installed with a supporting plate;

[0012] The rear side surface of the supporting plate is provided with a support plate in an L-shaped structure. The rear side of the support plate is rotationally connected to the push rod of the supporting cylinder through a shaft pin and a T-shaped plate, and the inner side of the support plate is rotationally connected to the lower part of the base through a rotating shaft. The telescopic movement of the push rod of the supporting cylinder can make the supporting plate deflect with the rotating shaft as the axis, and the deflection angle of the supporting plate is 90 degrees, that is, the supporting plate can be in a vertical state with the base plate. After the clamping structure clamps the material, the supporting plate can rotate 90 degrees under the action of the supporting cylinder, so that the lower end of the material can contact the upper surface of the supporting plate, so as to support the material above. Then the pressing structure moves downward, and the upper and lower sides of the material are in a flat state.

[0013] As a further improvement of the above solution, baffles are formed by bending both ends of the support plate inward. When the clamping plate in the clamping structure is at the innermost end, the inner side of the baffle is flush with the inner side surface of the clamping plate, which can clamp and guide the materials inside, thus facilitating the falling of the materials.

[0014] When the support plate is in a normal state, the front side surface of the support plate is coplanar with the front side surface of the substrate, which is convenient for the materials to slide down along the surfaces of the support plate and the substrate, and then fall into the box for packing, and ensures neatness and consistency.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. Through the clamping structure, pressing plate structure, limiting structure and support structure fixed on the base, they can cooperate with each other to grab a certain number of card materials, and move the grabbed materials to the designated position for packing operation, without manual operation, improving work efficiency. The materials slide down along the surfaces of the support plate and the substrate, and then fall into the box for packing, and ensure neatness and consistency.

[0017] 2. The set support structure and pressing plate structure can ensure that the upper and lower sides of the grabbed cards are flush, and the set substrate and limiting structure make the front and rear sides of the card row flush, so as to ensure that all the multiple cards in the mechanism are aligned, maintaining the consistency of material collection and improving the packing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is the overall structural schematic diagram of a card material sorting and packing mechanism provided by the present utility model;

[0019] Figure 2 is Figure 1 the side structural schematic diagram;

[0020] Figure 3 is Figure 1 the structural schematic diagram of the base in ;

[0021] Figure 4 is Figure 1 the structural schematic diagram of the base, pressing plate structure, clamping structure, support structure and limiting structure in ;

[0022] Figure 5 is Figure 4 the structural schematic diagram of the pressing plate structure, support structure and clamping structure in ;

[0023] Figure 6 is Figure 5 the left and right isometric axonometric drawing of ;

[0024] Figure 7 isFigure 4 Schematic diagram of the middle limiting structure

[0025] Main symbol description:

[0026] 1. Rotary cylinder; 2. Lifting cylinder; 3. Moving cylinder; 4. Base; 5. Press plate structure; 51. Lower press plate; 52. Lower pressing cylinder; 53. Guide rod; 6. Limiting structure; 61. Limiting cylinder; 62. Guide track; 63. Mounting plate; 64. Guide slider; 65. Limiting plate; 66. Connecting plate; 67. Mounting strip; 7. Substrate; 8. Clamping structure; 81. Clamping cylinder; 82. Clamping plate; 9. Support structure; 91. Support cylinder; 92. Support plate. Specific implementation mode

[0027] Next, in combination with the accompanying drawings and specific implementation modes, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.

[0028] Embodiment:

[0029] Please combine Figures 1-7 , A card material sorting and boxing mechanism of this embodiment includes a rotary cylinder 1. Above the rotating seat of the rotary cylinder 1, a lifting cylinder 2 is installed. At the top of the push rod of the lifting cylinder 2, a moving cylinder 3 is installed. A base 4 is connected to the push rod of the moving cylinder 3. A support structure 9 is arranged at the rear side of the base 4. A substrate 7 is installed at the front lower side of the base 4. A clamping structure 8 is installed at each of the left and right ends of the substrate 7. A press plate structure 5 is arranged on the base 4 to move up and down. A limiting structure 6 is arranged on the front side of the base 4 to slide up and down, and the limiting structure 6 is placed in front of the substrate 7.

[0030] The press plate structure 5 includes a lower pressing cylinder 52 installed above the front side of the base 4 through a bracket. The bottom end of the push rod of the lower pressing cylinder 52 is connected to a lower press plate 51. And the rear side of the lower press plate 51 is at the front side of the substrate 7. The rear side surface of the lower press plate 51 does not contact the front side surface of the substrate 7, and the two are designed vertically. After the clamping structure 8 clamps the material, the push rod of the lower pressing cylinder 52 moves downward, and the lower press plate 51 will press the material from above, so that the cards are aligned up and down.

[0031] Two linear bearings are symmetrically arranged on the left and right sides of the bracket with respect to the lower pressing cylinder 52. A guide rod 53 is slidably sleeved up and down in each of the two linear bearings. And the bottom end of the guide rod 53 is fixed to the upper surface of the lower press plate 51. The design of the guide rod 53 can guide the up and down movement of the lower press plate 51 so that it will not deviate from its position;

[0032] The top end of the guide rod 53 is provided with a polyurethane fixing ring, which can limit the maximum stroke of the lower pressing plate 51 and prevent the card from falling off due to excessive downward pressing distance.

[0033] The limiting structure 6 includes a mounting plate 63 installed on the front side of the base 4. Above the mounting plate 63, a limiting cylinder 61 is installed. The bottom end of the push rod of the limiting cylinder 61 is installed with a connecting plate 66. At the upper and lower ends of the rear side of the connecting plate 66, mounting strips 67 are respectively installed. A limiting plate 65 is arranged between the two mounting strips 67, and the limiting plate 65 is designed to be parallel to the substrate 7. After the clamping structure 8 clamps the material, the limiting structure 6 moves downward. When the limiting plate 65 moves to one side of the material, the limiting plate 65, the lower pressing plate 51, the substrate 7, and the support plate 92 jointly clamp the material, and then the material can be transferred.

[0034] On the inner side surface of the mounting plate 63, two guiding sliders 64 are symmetrically arranged with respect to the limiting cylinder 61. The guiding sliders 64 are arranged to slide up and down on a guiding track 62. The lower end of the guiding track 62 is connected to the connecting plate 66, and the guiding track 62 is inclined. The design of the guiding track 62 and the guiding sliders 64 can guide and position the up and down movement of the limiting plate 65, making its movement more stable. By inclining the guiding track 62, the limiting plate 65 will also move along the inclined track during the up and down movement, that is, the distance between the limiting plate 65 and the substrate 7 gradually decreases during the downward movement, so that the material can move inward, the rear side surface of the material contacts the surface of the substrate 7, and then the material is leveled front and back.

[0035] The clamping structure 8 includes a clamping cylinder 81 installed on the side surface of the base 4. The push rod of the clamping cylinder 81 faces outward and is installed with a clamping plate 82. The clamping plate 82 is in an L-shaped structure. The front end of the clamping plate 82 is placed in front of the substrate 7. The material is placed in front of the substrate 7 and between the two clamping plates 82. The clamping plate 82 moves in and out telescopically under the action of the clamping cylinder 81, and then the material can be clamped between the two clamping plates 82.

[0036] The support structure 9 includes a support cylinder 91 installed on the rear side of the base 4. The lower end of the push rod of the support cylinder 91 is rotatably installed with a support plate 92;

[0037] A support plate is provided with a support plate having an L-shaped structure on the rear side surface. The rear side of the support plate is rotatably connected to the push rod of the support cylinder through a shaft pin and a T-shaped plate. And the inner side of the support plate is rotatably connected to the lower part of the base through a rotating shaft. The telescopic movement of the push rod of the support cylinder can cause the support plate to deflect with the rotating shaft as the axis, and the deflection angle of the support plate is 90 degrees, that is, the support plate can be in a vertical state with the substrate. After the clamping structure clamps the material, the support plate can rotate 90 degrees under the action of the support cylinder, so that the lower end of the material can contact the upper surface of the support plate, thereby supporting the material above. Then the pressing plate structure moves down, and the upper and lower sides of the material are in a flat state.

[0038] Both ends of the support plate are bent inward to form baffles. When the clamping plate in the clamping structure is at the innermost end, the inner side of the baffle is flush with the inner side surface of the clamping plate, which can clamp and guide the material inside, thus facilitating the falling of the material.

[0039] When the support plate is in a normal state, the front side surface of the support plate is coplanar with the front side surface of the substrate, which is convenient for the material to slide down along the surfaces of the support plate and the substrate, and then fall into the box for packing, and ensures neatness and consistency.

[0040] The implementation principle of a card material sorting and packing mechanism in an embodiment of the present application is as follows: Place the device on the side of the gathering part in the card production equipment. After the production device finishes producing the cards, it will convey them to the conveyor belt and arrange a plurality of them side by side. After gathering a certain number of cards, the clamping plates in the clamping structures on both sides of the substrate are clamped on both sides of these card materials under the action of the clamping cylinders. Then the whole mechanism moves up a certain distance and the materials move up.

[0041] Immediately afterwards, the push rod of the support cylinder extends downward, so that the support plate rotates 90 degrees with the rotating shaft as the axis, so that the lower end of the material can contact the upper surface of the support plate, thereby supporting the material above. Then the pressing plate structure moves down, the lower pressing plate will move down accordingly, and the upper and lower sides of the material are in a flat state. And the limiting structure moves downward. When the limiting plate moves to one side of the material, the limiting plate, the lower pressing plate, the substrate and the support plate jointly clamp the material, and the material can be transferred and placed above the box. Then the support plate rotates 90 degrees again and is parallel to the substrate, and the material slides down along the surfaces of the support plate and the substrate, and then falls into the box for packing, and ensures neatness and consistency.

[0042] Through the clamping structure 8, pressing plate structure 5, limiting structure 6 and supporting structure 9 fixed on the base 4, they can work together to grasp a certain number of card materials, and move the grasped materials to the designated position for packing operation, without manual operation, improving work efficiency. The materials slide down along the surface of the supporting plate 92 and the base plate 7, and then fall into the box for packing, ensuring neatness and consistency.

[0043] The provided supporting structure 9 and pressing plate structure 5 can ensure that the upper and lower sides of the cards after grasping are flush. The provided base plate 7 and limiting structure 6 make the front and rear sides of the card row flush, thereby ensuring that all the multiple cards in this mechanism are aligned, maintaining the consistency of material collection and improving the packing quality.

[0044] The above embodiments are only the preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantive changes and substitutions made by those skilled in the art on the basis of the present invention belong to the scope of protection required by the present invention.

Claims

1. A card material sorting and packing mechanism, characterized in that, It includes a rotating cylinder (1). Above the rotating seat of the rotating cylinder (1), a lifting cylinder (2) is installed. At the top of the push rod of the lifting cylinder (2), a moving cylinder (3) is installed. A base (4) is connected to the push rod of the moving cylinder (3). A support structure (9) is arranged at the rear side of the base (4). At the front side below the base (4), a base plate (7) is installed. At the left and right ends of the base plate (7), a clamping structure (8) is respectively installed. A pressing plate structure (5) is arranged to move up and down on the base (4). A limiting structure (6) is arranged to slide up and down at the front side of the base (4), and the limiting structure (6) is placed in front of the base plate (7).

2. The card material sorting and packing mechanism according to claim 1, characterized in that The pressing plate structure (5) includes a downward pressing cylinder (52) installed above the front side of the base (4) through a bracket. The bottom end of the push rod of the downward pressing cylinder (52) is connected to a lower pressing plate (51). The rear side of the lower pressing plate (51) is at the front side of the base plate (7). The rear side surface of the lower pressing plate (51) does not contact the front side surface of the base plate (7), and the two are designed vertically.

3. The material handling and packing mechanism for a card material according to claim 2, characterized in that On the left and right sides of the bracket, two linear bearings are symmetrically arranged with respect to the downward pressing cylinder (52). A guide rod (53) is respectively sleeved and slid up and down in the two linear bearings. The bottom end of the guide rod (53) is fixed to the upper surface of the lower pressing plate (51). A polyurethane fixing ring is arranged at the top end of the guide rod (53).

4. The material sorting and packing mechanism for card materials according to claim 1, characterized in that, The limiting structure (6) includes a mounting plate (63) installed on the front side of the base (4). A limiting cylinder (61) is installed above the mounting plate (63). The bottom end of the push rod of the limiting cylinder (61) is installed with a connecting plate (66). At the upper and lower ends of the rear side of the connecting plate (66), mounting strips (67) are respectively installed. A limiting plate (65) is arranged between the two mounting strips (67), and the limiting plate (65) is designed to be parallel to the base plate (7).

5. The card material sorting and packing mechanism according to claim 4, characterized in that, On the inner side surface of the mounting plate (63), two guide sliders (64) are symmetrically arranged with respect to the limiting cylinder (61). A guide rail (62) is arranged to slide up and down on the guide slider (64). The lower end of the guide rail (62) is connected to the connecting plate (66), and the guide rail (62) is designed to be inclined.

6. The card material sorting and packing mechanism according to claim 1, characterized in that, The clamping structure (8) includes a clamping cylinder (81) installed on the side surface of the base (4). The push rod of the clamping cylinder (81) faces outward and is installed with a clamping plate (82). The clamping plate (82) has an L-shaped structure.

7. The card material sorting and packing mechanism according to claim 6, characterized in that, The support structure (9) includes a support cylinder (91) installed on the rear side of the base (4). The lower end of the push rod of the support cylinder (91) is rotatably installed with a support plate (92). On the rear side surface of the support plate (92), a support plate with an L-shaped structure is arranged. The rear side of the support plate is rotatably connected to the push rod of the support cylinder (91) through a shaft pin and a T-shaped plate. The inner side of the support plate is rotatably connected to the lower part of the base (4) through a rotating shaft.

8. The card material sorting and packing mechanism according to claim 7, wherein, Both ends of the support plate (92) are bent inward to form baffles. When the clamping plate (82) in the clamping structure (8) is at the innermost end, the inner side of the baffle is flush with the inner side surface of the clamping plate (82). When the support plate (92) is in a normal state, the front side surface of the support plate (92) is coplanar with the front side surface of the substrate (7).

Images