Thermoplastic packaging mechanism for plastic film on surface of steel cylinder
Through the cylinder surface plastic film thermoplastic sealing mechanism of the automated control system and precision mechanical operation unit, the problems of low manual operation efficiency and unstable quality are solved, and the efficient, uniform and sealed thermoplastic sealing effect is achieved, which improves the stability and economicality of the production line.
Patent Information
- Application Number
- CN202422360857.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-27
AI Technical Summary
In the prior art, the thermoplastic seal of steel cylinders relies on manual operation, resulting in low efficiency, unstable quality and high cost, making it difficult to ensure consistency and aesthetics.
Design a thermoplastic sealing mechanism with plastic film on the surface of the steel cylinder, adopting an automated control system and precision mechanical operating unit, including lifting modules, heating modules, storage tables and rotating modules, to realize the automatic transformation of thermoplastic sealing on the surface of the steel cylinder.
It significantly improves the efficiency and accuracy of the thermoplastic seal of the cylinder, ensures the uniformity and sealing of the thermoplastic seal layer, reduces errors and defective yields caused by human factors, and improves the stability and economics of the production line.
Smart Images

Figure CN223059409U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat shrinkage sealing of plastic films on the surface of steel cylinders, and particularly relates to a heat shrinkage sealing mechanism for plastic films on the surface of steel cylinders. Background Art
[0002] Currently, gas manufacturers still mainly rely on traditional manual operation processes for heat shrinkage sealing of steel cylinders. In this process, workers first need to manually put a heat shrinkable plastic bag on the steel cylinder. Subsequently, they also need to hold a hot air blower and carefully blow hot air onto the plastic bag to promote the heat shrinkage of the plastic bag and its tight fit on the surface of the steel cylinder. This completely manual operation method not only takes a long time and has low efficiency, but also has high requirements for the skill level of operators. In order to ensure that the quality of heat shrinkage sealing meets the standards, workers must receive professional training to master the correct operation skills and the use method of the hot air blower.
[0003] However, this traditional manual heat shrinkage sealing method has many deficiencies. On the one hand, it increases production costs because a large amount of human resources are required for repetitive labor; on the other hand, due to the intervention of human factors, the quality of heat shrinkage sealing is easily affected by factors such as the experience and state of operators, resulting in difficulties in ensuring the stability and consistency of quality. Summary of the Invention
[0004] According to an embodiment of the utility model, there is provided a heat shrinkage sealing mechanism for a plastic film on the surface of a steel cylinder, comprising:
[0005] A main body frame;
[0006] A lifting module, which is connected to the main body frame and provides the driving force for lifting movement;
[0007] A heating module, which is connected to the output end of the lifting module and performs lifting and heating under the drive of the lifting module;
[0008] A placing table, which is located on one side of the main body frame. Both ends of the top of the placing table are provided with two placing areas, and the placing areas are used for placing the steel cylinders to be shrinkage sealed;
[0009] A rotating module, which is connected to the placing table and drives the placing table to rotate.
[0010] Further, the lifting module comprises:
[0011] A rack, which is fixed on the main body frame;
[0012] A pair of guide rails, which are fixed on the main body frame and are respectively located on both sides of the rack;
[0013] The lifting frame is arranged on a pair of guide rails for guiding and sliding, and is connected to the heating module;
[0014] The first driver is connected to the lifting frame;
[0015] The first gear is sleeved on the output end of the first driver and meshes with the rack.
[0016] Furthermore, the heating module includes:
[0017] The connecting table is connected to the output end of the lifting module, and a relief hole is provided on the connecting table;
[0018] The heating cylinder is arranged at the bottom of one end of the connecting table. A heating cavity is provided inside the heating cylinder, and a number of heating holes are provided on the inner wall of the heating cylinder;
[0019] The heating unit is connected to the connecting table and the heating cylinder for conveying hot air into the heating cavity.
[0020] Furthermore, the heating unit includes:
[0021] The blower is arranged on the connecting table;
[0022] At least one air duct, the input end of at least one air duct is connected to the output end of the blower, and the output end of at least one air duct communicates with the heating cavity;
[0023] At least one heater is respectively communicated with at least one air duct.
[0024] Furthermore, the connecting table and the heating cylinder are connected by an annular connecting piece.
[0025] Furthermore, the rotating module includes:
[0026] The base is located on one side of the main body frame;
[0027] The support shaft is arranged on the top of the base, and the placement table is rotatably arranged on the top of the support shaft;
[0028] The second gear is fixedly sleeved on the support shaft;
[0029] The second driver is fixed on the placement table;
[0030] The third gear is sleeved on the output end of the second driver and meshes with the second gear.
[0031] Furthermore, it further includes:
[0032] Four clamping cylinders, the four clamping cylinders are respectively located on the placement table, two of the clamping cylinders are respectively arranged on both sides of one placement area, and the other two clamping cylinders are respectively arranged on both sides of the other placement area;
[0033] Four clamping claws, the four clamping claws are respectively arranged at the output ends of the four clamping cylinders.
[0034] Furthermore, it further includes: two anti - tipping guardrails, the two anti - tipping guardrails are respectively arranged in the two placement areas.
[0035] According to a heat - shrinkable sealing mechanism for the plastic film on the surface of a steel cylinder according to an embodiment of the present invention, the present invention innovatively realizes the automatic transformation of the heat - shrinkable sealing process on the surface of the steel cylinder. By introducing an advanced automatic control system and precise mechanical operation units, the efficiency and precision of the heat - shrinkable sealing operation of the steel cylinder are significantly improved. This breakthrough not only greatly shortens the production cycle, reduces manual intervention, but also ensures the uniformity, sealing performance and aesthetics of the heat - shrinkable sealing layer on the surface of the steel cylinder, achieving a qualitative leap in surface quality. In addition, the automatic process also enhances the stability and reliability of the production line, reduces errors and defective product rates caused by human factors, and brings a more efficient, more environmentally friendly and more economical production solution to the steel cylinder manufacturing industry.
[0036] It should be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 FIG. is a schematic diagram of the overall structure of a heat - shrinkable sealing mechanism for the plastic film on the surface of a steel cylinder according to an embodiment of the present invention.
[0038] Figure 2 FIG. is a schematic diagram of the structure at the lifting module and heating module of a heat - shrinkable sealing mechanism for the plastic film on the surface of a steel cylinder according to an embodiment of the present invention.
[0039] Figure 3 FIG. is a schematic diagram of the structure at the heating module of a heat - shrinkable sealing mechanism for the plastic film on the surface of a steel cylinder according to an embodiment of the present invention.
[0040] Figure 4 FIG. is a schematic diagram of the structure of the placement table and the rotation module of a heat - shrinkable sealing mechanism for the plastic film on the surface of a steel cylinder according to an embodiment of the present invention Figure 1 .
[0041] Figure 5 FIG. is a schematic diagram of the structure of the placement table and the rotation module of a heat - shrinkable sealing mechanism for the plastic film on the surface of a steel cylinder according to an embodiment of the present invention Figure 2 .
[0042] Figure 6The present invention is a schematic structural diagram of a lifting module of a thermal plastic sealing mechanism for a plastic film on a steel cylinder surface according to an embodiment of the present invention. DETAILED DESCRIPTION
[0043] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.
[0044] First, combine Figures 1 - 6 A heat-plastic sealing mechanism for a plastic film on the surface of a steel cylinder according to an embodiment of the utility model is described, which is used for heat-plastic sealing a plastic film on the surface of a steel cylinder and has a wide range of application scenarios.
[0045] like Figures 1 - 3 As shown, a thermoplastic sealing mechanism for a plastic film on the surface of a steel cylinder according to an embodiment of the utility model comprises a main frame 1, a lifting module, a heating module, a storage platform 4 and a rotating module.
[0046] Specifically, Figures 1 - 3 As shown in Figures 6 and 7, the lifting module is connected to the main frame 1 to provide a driving force for the lifting movement. The lifting module includes: a rack 21, a pair of guide rails 22, a lifting frame 23, a first driver 24 and a first gear 25. The rack 21 is fixed on the main frame 1; the pair of guide rails 22 are fixed on the main frame 1 and are respectively located on both sides of the rack 21; the lifting frame 23 is set on the pair of guide rails 22 for guiding sliding, and the lifting frame 23 is connected to the heating module; the first driver 24 is connected to the lifting frame 23, and the first driver 24 is a motor; the first gear 25 is sleeved on the output end of the first driver 24, and the first gear 25 is meshed with the rack 21. By controlling the operation of the first driver 24, the first gear 25 can be driven to rotate, and then the gear can be moved along the rack 21, so that the lifting frame 23 can slide on the pair of guide rails 22.
[0047] Specifically, Figures 1 - 2 As shown, the heating module is connected to the output end of the lifting module, and is lifted and lowered for heating under the drive of the lifting module. The heating module comprises: a connecting platform 31, a heating cylinder 32 and a heating unit. The connecting platform 31 is connected to the output end of the lifting module, and a clearance hole is provided on the connecting platform 31 to facilitate the passage of the steel cylinder; the heating cylinder 32 is arranged at the bottom of one end of the connecting platform 31, and a heating cavity is provided inside the heating cylinder 32, and a plurality of heating holes 321 are provided on the inner wall of the heating cylinder 32; the heating unit is connected to the connecting platform 31 and the heating cylinder 32, and is used to convey hot air into the heating cavity, and finally discharged from a plurality of heating holes 321 to achieve thermal plastic sealing of the plastic film on the surface of the steel cylinder.
[0048] Further, if Figures 1 - 2As shown, the heating unit includes: a blower 331, at least one air duct 332, and at least one heater 333. The blower 331 is disposed on the connection table 31; the input end of at least one air duct 332 is connected to the output end of the blower 331, and the output end of at least one air duct 332 communicates with the heating chamber; at least one heater 333 is respectively communicated with at least one air duct 332. The blower 331 conveys air into the air duct 332, and after being heated by the heater 333, hot air is formed and transferred to the heating chamber.
[0049] Further, as Figures 1 - 2 shown, the connection table 31 and the heating cylinder 32 are connected by an annular connecting piece 34.
[0050] Specifically, as Figure 1 、 3 shown, the placing table 4 is located on one side of the main body frame 1. Both ends of the top of the placing table 4 are provided with two placing areas 41 for placing cylinders to be plastic-sealed.
[0051] Specifically, as Figure 1 、 3 shown, the rotating module is connected to the placing table 4 and drives the placing table 4 to rotate. The rotating module includes: a base 51, a support shaft 52, a second gear 53, a second driver 54, and a third gear 55. The base 51 is located on one side of the main body frame 1; the support shaft 52 is disposed on the top of the base 51, and the placing table 4 is rotatably disposed on the top of the support shaft 52; the second gear 53 is fixedly sleeved on the support shaft 52; the second driver 54 is fixed on the placing table 4, and the second driver 54 is a motor; the third gear 55 is sleeved on the output end of the second driver 54 and meshes with the second gear 53. By controlling the operation of the second driver 54, the third gear 55 can be driven to rotate on the second gear 53, and thus the placing table 4 rotates along the support shaft 52.
[0052] Further, as Figure 4 、 5 shown, a heat plastic-sealing mechanism for the plastic film on the surface of a cylinder according to an embodiment of the present utility model further includes: four clamping cylinders 61 and four clamping claws 62. The four clamping cylinders 61 are respectively located on the placing table 4, and two of the clamping cylinders 61 are respectively disposed on both sides of one of the placing areas 41, and the other two clamping cylinders 61 are respectively disposed on both sides of the other placing area 41; the four clamping claws 62 are respectively disposed on the output ends of the four clamping cylinders 61. By driving the clamping claws 62 by the clamping cylinders 61, the plastic film at the bottom of the cylinder can be clamped, preventing the situation that when the plastic film shrinks upward, there is no film wrapping at the bottom of the cylinder.
[0053] Further, as Figure 4 、 5As shown in the figure, a heat shrink packaging mechanism for the plastic film on the surface of a steel cylinder according to an embodiment of the present utility model further includes: two anti - tipping guardrails 63, which are respectively arranged in two placement areas 41 to prevent the steel cylinder from tipping over.
[0054] Working principle: Turn on the machine and start the heater. Place the steel cylinder in the placement area 41 on the placement table 4 that is not in the processing position, put a bag on the steel cylinder, drive the clamping claws 62 to clamp by the clamping cylinder, control the operation of the second driver 54, which can drive the third gear 55 to rotate on the second gear 53, and then make the placement table 4 rotate along the support shaft 52, so that the placement area 41 drives the steel cylinder to rotate to the processing position. When the temperature of the heater rises to the specified temperature, the lifting module drives the heating module to descend, and hot air is discharged from a number of heating holes 321 to start heat shrink packaging. After the heat shrink packaging is completed, the clamping cylinder is loosened. While heat shrink packaging, place another steel cylinder in the other placement area 41 and put on a bag. After the heat shrink packaging is completed, the rotating module rotates, the new steel cylinder enters the heat shrink packaging processing station, the heat - shrink - packaged steel cylinder returns to the loading station, the steel cylinder is taken down manually, and then a new steel cylinder is put on and a bag is put on. Wait for the completion of heat shrink packaging. Repeat the cycle.
[0055] As mentioned above, with reference to Figures 1 - 6 A heat shrink packaging mechanism for the plastic film on the surface of a steel cylinder according to an embodiment of the present utility model has been described. The present utility model innovatively realizes the automated transformation of the heat shrink packaging process on the surface of the steel cylinder. By introducing an advanced automated control system and precise mechanical operation units, the efficiency and precision of the heat shrink packaging operation of the steel cylinder are significantly improved. This breakthrough not only greatly shortens the production cycle and reduces manual intervention, but also ensures the uniformity, sealing performance and aesthetics of the heat shrink packaging layer on the surface of the steel cylinder, achieving a qualitative leap in surface quality. In addition, the automated process also enhances the stability and reliability of the production line, reduces errors and defective product rates caused by human factors, and brings a more efficient, more environmentally friendly and more economical production solution to the steel cylinder manufacturing industry.
[0056] It should be noted that in this specification, the term "comprising", "including" or any other variant thereof is intended to cover non - exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, the elements defined by the statement "including..." do not exclude the existence of additional identical elements in the process, method, article or device including the said elements.
[0057] Although the content of the present utility model has been introduced in detail through the above preferred embodiments, it should be recognized that the above description should not be considered as a limitation to the present utility model. After those skilled in the art have read the above content, various modifications and alternatives to the present utility model will be obvious. Therefore, the protection scope of the present utility model should be defined by the appended claims.
Claims
1. A thermoplastic sealing mechanism for the plastic film on the surface of a steel cylinder, characterized in that, Comprising: Main body frame; Lifting module, which is connected to the main body frame and provides the driving force for lifting movement; Heating module, which is connected to the output end of the lifting module and performs lifting and heating driven by the lifting module; Placement table, which is located on one side of the main body frame. Both ends of the top of the placement table are provided with two placement areas for placing cylinders to be plastic-sealed; Rotation module, which is connected to the placement table and drives the placement table to rotate.
2. The thermoplastic sealing mechanism for the plastic film on the surface of the steel cylinder according to claim 1, characterized in that, The lifting module comprises: Rack, which is fixed on the main body frame; A pair of guide rails, which are fixed on the main body frame and are respectively located on both sides of the rack; Lifting frame, which is arranged on the pair of guide rails in a guiding and sliding manner and is connected to the heating module; First driver, which is connected to the lifting frame; First gear, which is sleeved on the output end of the first driver and meshes with the rack.
3. The thermoplastic sealing mechanism for the plastic film on the surface of the steel cylinder according to claim 1, characterized in that, The heating module comprises: Connection platform, which is connected to the output end of the lifting module and is provided with a relief hole; Heating cylinder, which is arranged at the bottom of one end of the connection platform. A heating cavity is arranged inside the heating cylinder, and a plurality of heating holes are arranged on the inner wall of the heating cylinder; Heating unit, which is connected to the connection platform and the heating cylinder and is used for conveying hot air into the heating cavity.
4. The thermoplastic sealing mechanism for the plastic film on the surface of the steel cylinder according to claim 3, wherein, The heating unit comprises: Blower, which is arranged on the connection platform; At least one air duct, the input end of which is connected to the output end of the blower, and the output end of which is communicated with the heating cavity; At least one heater, which is respectively communicated with the at least one air duct.
5. The thermoplastic sealing mechanism for the plastic film on the surface of the steel cylinder according to claim 3, characterized in that, The connection platform and the heating cylinder are connected by an annular connection piece.
6. The thermoplastic sealing mechanism for the plastic film on the surface of the steel cylinder according to claim 1, characterized in that, The rotation module comprises: Base, which is located on one side of the main body frame; Support shaft, which is arranged at the top of the base, and the placement table is rotatably arranged at the top of the support shaft; Second gear, which is fixedly sleeved on the support shaft; Second driver, which is fixed on the placement table; Third gear, which is sleeved on the output end of the second driver and meshes with the second gear.
7. The thermoplastic sealing mechanism for the plastic film on the surface of the steel cylinder according to claim 1, characterized in that, It also comprises: Four clamping cylinders, which are respectively located on the placement table. Two of the clamping cylinders are respectively arranged on both sides of one of the placement areas, and the other two clamping cylinders are respectively arranged on both sides of the other placement area; Four clamping claws, which are respectively arranged at the output ends of the four clamping cylinders.
8. The thermoplastic sealing mechanism for the plastic film on the surface of the steel cylinder according to claim 1, characterized in that, It also comprises: two anti-falling guardrails, which are respectively arranged in the two placement areas.