Tray collecting mechanism
By designing the closing mechanism, using the synergy between the closing lifting drive device and the telescopic fork, the problem of low efficiency of manual pick-up and discharge plates is solved, and the automatic and efficient transportation of the material plates is realized, and the company's large-scale production needs are met.
Patent Information
- Application Number
- CN202421751359.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the prior art, manual layer-by-layer pick-up and discharge trays are inefficient, making it difficult to meet the efficient operation needs of large-scale trays.
A closing mechanism including a closing base, a closing lifting drive device, a closing support seat, a telescopic fork and a closing guide is designed. Through the synergy between the closing lifting drive device and a telescopic fork, the automatic up and down movement of the material tray is realized, and the movement accuracy and stability are ensured using limit bars and guides.
It realizes high-precision and stable automatic conveying of material trays, improves work efficiency, and meets the company's large-scale production needs.
Smart Images

Figure CN223059767U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automation equipment, and more specifically, to a tray closing mechanism. Background Art
[0002] In the production process of most product components, they are generally placed in trays with corresponding grooves. When multiple trays are placed, to improve space utilization, multiple trays are generally stacked in a tray closing bin. When it is necessary to take out the product components in multiple overlapping trays or stack and store multiple trays loaded with product components, generally, workers take and place the trays layer by layer. However, when dealing with a large number of trays, workers cannot complete the corresponding operations efficiently for a long time, resulting in low work efficiency and being unfavorable for production. To overcome the limitations of manually taking and placing trays and dealing with a large number of trays, an efficient tray closing mechanism is needed. Summary of the Utility Model
[0003] The purpose of the utility model is to overcome the above-mentioned defects in the prior art, and provide a tray closing mechanism with high moving accuracy, not easy to shake, convenient for storing or taking out trays, high degree of automation, good flexibility, stable and reliable operation, and capable of realizing automatic tray closing and conveying operations.
[0004] To achieve the above purpose, the utility model provides a tray closing mechanism, which includes a tray closing base, a tray closing lifting driving device, a tray closing support seat, a telescopic fork, and a tray closing guide. The tray closing lifting driving device is vertically fixed on one side of the tray closing base. One side of the tray closing support seat is fixedly arranged on the lifting part of the tray closing lifting driving device and is in transmission connection with the tray closing lifting driving device. The telescopic fork is horizontally arranged on the top surface of the tray closing support seat. Limiting strips for limiting the front and rear ends of the tray are respectively arranged at both ends of the pallet of the telescopic fork. The bottom end of the tray closing guide is fixedly arranged on the tray closing base. The other side of the tray closing support seat away from the tray closing lifting driving device is slidably connected to the sliding part of the tray closing guide. The tray closing lifting driving device can drive the telescopic fork on the tray closing support seat to move up and down in its vertical direction and the vertical direction of the tray closing guide, and the telescopic fork can drive the tray to translate back and forth relative to the tray closing support seat.
[0005] Preferably, the tray closing lifting driving device includes a fixed side plate, a tray closing lifting driving module, a tray closing lifting slide rail, and a tray closing lifting slider. The fixed side plate is vertically fixed on one side of the tray closing base. The tray closing lifting driving module is vertically arranged downward on the fixed side plate. Two tray closing lifting slide rails are respectively arranged in parallel on both sides of the tray closing lifting driving module. The tray closing support seat is set in an L shape. The middle part of the back surface of the vertical section of the tray closing support seat is in transmission connection with the lifting part of the tray closing lifting driving module. Both sides of the back surface of the vertical section of the tray closing support seat are slidably connected to the tray closing lifting slide rails through the tray closing lifting sliders.
[0006] Preferably, the telescopic forklift also includes a telescopic plate, a first chain, a second chain, a forklift base, and a closing plate drive motor. The forklift base is fixedly arranged on the closing plate support seat. The telescopic plate is slidably connected to the forklift base. The pallet is slidably connected to the telescopic plate. One side of the forklift base is provided with a first adjustment connection seat. One side of the bottom surface of the pallet is provided with a first fixed connection seat. The front end of one side of the telescopic plate is rotatably connected with a first sprocket. One end of the first chain is connected to the first adjustment connection seat. The other end of the first chain extends forward and meshes with the first sprocket, and after passing through the corresponding hole positions formed on the telescopic plate, it extends backward and is connected to the first fixed connection seat. The other side of the forklift base is provided with a second adjustment connection seat. The other side of the bottom surface of the pallet is provided with a second fixed connection seat. The rear end of the other side of the telescopic plate is rotatably connected with a second sprocket. One end of the second chain is connected to the second adjustment connection seat. The other end of the second chain extends backward and meshes with the second sprocket, and after passing through the corresponding hole positions formed on the telescopic plate, it extends forward and is connected to the second fixed connection seat, thereby realizing the transmission connection between the telescopic plate and the pallet. A rack is arranged at the bottom of the telescopic plate. One side of the forklift base is provided with a closing plate drive motor. The closing plate drive motor is in transmission connection with the rack of the telescopic plate through a gear drive mode and drives it to move back and forth, thereby driving the pallet to move back and forth.
[0007] Preferably, the telescopic forklift also includes a first gear and a second gear. The first gear is connected to the output shaft of the closing plate drive motor. The second gear is rotatably connected to the middle of the forklift base. The first gear meshes with the second gear. The rack meshes with the second gear. The second gear is located between the rack and the first gear. The closing plate drive motor can drive the first gear to rotate and drive the telescopic plate to move back and forth through the second gear.
[0008] Preferably, the closing plate guide member includes a closing plate guide rod, a closing plate guide sleeve, and a guide rod mounting seat. There are two closing plate guide rods, which are respectively arranged on the other side of the closing plate base relative to the closing plate lifting drive device. The bottom ends of the closing plate guide rods are fixedly arranged on the closing plate base. The closing plate guide rods pass upward through the closing plate guide sleeves inserted in the closing plate support seat and are fixedly connected to the closing plate support seat. The guide rod mounting seat is fixedly arranged at the top ends of the closing plate guide rods and is located above the closing plate support seat.
[0009] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0010] The structure of the present utility model is simple and reasonable in design. Through the coordinated action of the closing plate lifting drive device and the telescopic forklift, the tray can be driven to move up and down and back and forth, and the tray can be quickly and accurately driven to be stored or taken out at any loading and unloading position inside the external closing plate storage bin. It has high moving accuracy, is not easy to shake, has a high degree of automation, good flexibility, stable and reliable operation, can efficiently realize the automatic closing plate conveying operation of the tray, and can meet the large-scale production requirements of enterprises. Brief Description of the Drawings
[0011] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0012] Figure 1 is a schematic structural diagram of a closing mechanism provided by an embodiment of the present invention;
[0013] Figure 2 is a schematic structural diagram of a telescopic fork of a closing mechanism provided by an embodiment of the present invention;
[0014] Figure 3 is a schematic diagram of a partial structure of a telescopic fork of a closing mechanism provided by an embodiment of the present invention;
[0015] Figure 4 is a partially enlarged schematic diagram of a telescopic fork of a closing mechanism provided by an embodiment of the present invention Figure 1 ;
[0016] Figure 5 is a partially enlarged schematic diagram of a telescopic fork of a closing mechanism provided by an embodiment of the present invention Figure 2 ;
[0017] Figure 6 is a partially enlarged schematic diagram of a telescopic fork of a closing mechanism provided by an embodiment of the present invention Figure 3 ;
[0018] Figure 7 is a partially enlarged sectional schematic diagram of a telescopic fork of a closing mechanism provided by an embodiment of the present invention;
[0019] Figure 8 is a schematic working diagram of a closing mechanism provided by an embodiment of the present invention. Detailed Description of the Embodiments
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0021] Please refer toFigure 1 , an embodiment of the present utility model provides a closing mechanism, which includes components such as a closing base 1, a closing lifting drive device 2, a closing support seat 3, a telescopic forklift 4, and a closing guide 5. The following will describe each component of this embodiment in detail with reference to the accompanying drawings.
[0022] As Figure 1 shown, the closing lifting drive device 2 can be vertically fixed on one side of the closing base 1. One side of the closing support seat 3 is fixedly arranged on the lifting part of the closing lifting drive device 2 and is in transmission connection with the closing lifting drive device 2. The telescopic forklift 4 is horizontally arranged on the top surface of the closing support seat 3. Limiting strips 410 for limiting the front and rear ends of the tray 10 are respectively provided at both ends of the pallet 41 of the telescopic forklift 4. The bottom end of the closing guide 5 is fixedly arranged on the closing base 1. The other side of the closing support seat 3 away from the closing lifting drive device 2 is slidably connected to the sliding part of the closing guide 5. The closing lifting drive device 2 can drive the telescopic forklift 4 on the closing support seat 3 to move up and down in its vertical direction and the vertical direction of the closing guide 5. The telescopic forklift 4 can drive the tray 10 to translate back and forth relative to the closing support seat 3.
[0023] Among them, the closing lifting drive device 2 can control the rising and falling of the entire closing support seat 3 and the telescopic forklift 4 to achieve height adjustment. The limiting strips 410 are arranged on the pallet 41 of the telescopic forklift 4, which can ensure that the tray is not easily shaken and dropped during movement. The closing guide 5 plays a guiding role for the entire closing mechanism, making its operation stable and reliable.
[0024] Preferably, the closing lifting drive device 2 can include a fixed side plate 21, a closing lifting drive module 22, a closing lifting slide rail 23, and a closing lifting slider 24. The fixed side plate 21 is vertically fixed on one side of the closing base 1. The closing lifting drive module 22 is vertically arranged downward on the fixed side plate 21. Two closing lifting slide rails 23 are provided and are respectively arranged in parallel on both sides of the closing lifting drive module 22. The closing support seat 3 is set in an L shape. The middle part of the back surface of the vertical section of the closing support seat 3 is in transmission connection with the lifting part of the closing lifting drive module 22. The two sides of the back surface of the vertical section of the closing support seat 3 are slidably connected to the closing lifting slide rail 23 through the closing lifting slider 24.
[0025] Preferably, the closing lifting drive module 22 can be set as a common linear lifting drive module on the market. This embodiment does not limit it and does not involve the improvement of the structure of this lifting drive device, so it will not be elaborated here.
[0026] Specifically, the closing guide 5 may include a closing guide rod 51, a closing guide sleeve 52, and a guide rod mounting base 53. There are two closing guide rods 51, which are respectively arranged on the other side of the closing base 1 relative to the closing lifting drive device 2. The bottom end of the closing guide rod 51 is fixedly arranged on the closing base 1. The closing guide rod 51 passes upward through the closing guide sleeve 52 inserted in the closing support base 3 and is fixedly connected to the closing support base 3. The guide rod mounting base 53 is fixedly arranged at the top end of the closing guide rod 51 and is located above the closing support base 3.
[0027] As Figures 2 to 5 shown, the telescopic fork 4 may further include a telescopic plate 42, a first chain 43, a second chain 44, a fork base 45, and a closing drive motor 48. The fork base 45 is fixedly arranged on the closing support base 3. The telescopic plate 42 is slidably connected to the fork base 45. The pallet 41 is slidably connected to the telescopic plate 42. One side of the fork base 45 is provided with a first adjustment connection seat 451. One side of the bottom surface of the pallet 41 is provided with a first fixed connection seat 411. The front end of one side of the telescopic plate 42 is rotatably connected with a first sprocket 431. One end of the first chain 43 is connected to the first adjustment connection seat 451. The other end of the first chain 43 extends forward and meshes with the first sprocket 431, and after passing through the corresponding hole positions opened on the telescopic plate 42, it extends backward and is connected to the first fixed connection seat 411. The other side of the fork base 45 is provided with a second adjustment connection seat 452. The other side of the bottom surface of the pallet 41 is provided with a second fixed connection seat 412. The rear end of the other side of the telescopic plate 42 is rotatably connected with a second sprocket 441. One end of the second chain 44 is connected to the second adjustment connection seat 452. The other end of the second chain 44 extends backward and meshes with the second sprocket 441, and after passing through the corresponding hole positions opened on the telescopic plate 42, it extends forward and is connected to the second fixed connection seat 412, thereby realizing the transmission connection between the telescopic plate 42 and the pallet 41. A rack 421 is arranged at the bottom of the telescopic plate 42.
[0028] As Figures 6 to 7 shown, one side of the fork base 45 may be provided with a closing drive motor 48. The closing drive motor 48 is in transmission connection with the rack 421 of the telescopic plate 42 through a gear transmission method and drives it to move back and forth, thereby driving the pallet 41 to move back and forth.
[0029] Furthermore, the telescopic fork 4 may further include a first gear 46 and a second gear 47. The first gear 46 is connected to the output shaft of the closing drive motor 48. The second gear 47 is rotatably connected to the middle of the fork base 45. The first gear 46 meshes with the second gear 47. The rack 421 meshes with the second gear 47. The second gear 47 is located between the rack 421 and the first gear 46. The closing drive motor 48 can drive the first gear 46 to rotate and drive the telescopic plate 42 to move back and forth through the second gear 47.
[0030] The working principle of the present utility model is as follows:
[0031] As Figure 8 shown, when the tray 10 is driven by manual or a tray collecting mechanism for collecting and storing materials, when the tray collecting lifting drive device 2 drives the telescopic fork 4 to move to the front of the loading position of the external tray collecting bin, the telescopic plate 42 of the telescopic fork 4 moves forward under the drive of the tray collecting drive motor 48. The first sprocket 431 applies a forward force to the first chain 43, which can force the first chain 43 to drag the pallet 41 forward, so that the tray 10 moves directly above the loading position and its two sides abut against the internal partition plates in the external tray collecting bin. Finally, the tray collecting lifting drive device 2 descends a certain height and the telescopic fork 4 retracts, thus completing a storage operation.
[0032] When it is necessary to take out the tray 10, when the tray collecting lifting drive device 2 drives the telescopic fork 4 to move directly below the tray 10 at the loading and unloading position of the external tray collecting bin, the tray collecting lifting drive device 2 ascends a certain height, so that the pallet 41 contacts the bottom surface of the tray 10 and the two limit strips 410 limit the two ends of the tray 10. Then, when the telescopic plate 42 of the telescopic fork 4 moves backward, the second sprocket 441 applies a backward force to the second chain 44, which can force the second chain 44 to drag the pallet 41 backward and drive the tray 10 to be taken out from the external tray collecting bin, thus completing a taking-out operation.
[0033] In summary, through the collaborative action of the tray collecting lifting drive device and the telescopic fork, the present utility model can drive the tray to move up, down, forward and backward, can quickly and accurately drive the tray to be stored or taken out at any loading and unloading position inside the external tray collecting bin, has a high moving accuracy, is not easy to shake, has a high degree of automation, good flexibility, stable and reliable operation, can efficiently realize the automatic tray collecting and conveying operation, and can meet the large-scale production requirements of enterprises.
[0034] The above embodiments are the preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications made without departing from the spirit and principle of the present utility model shall be equivalent replacement methods and are all included in the protection scope of the present utility model.
Claims
1. A closing mechanism, characterized in that: It includes a closing base (1), a closing lifting drive device (2), a closing support base (3), a telescopic fork (4), and a closing guide (5). The closing lifting drive device (2) is vertically fixed on one side of the closing base (1). One side of the closing support base (3) is fixedly arranged at the lifting part of the closing lifting drive device (2) and is in transmission connection with the closing lifting drive device (2). The telescopic fork (4) is horizontally arranged on the top surface of the closing support base (3). Limiting strips (410) for limiting the front and rear ends of the tray are respectively arranged at both ends of the pallet (41) of the telescopic fork (4). The bottom end of the closing guide (5) is fixedly arranged on the closing base (1). The other side of the closing support base (3) away from the closing lifting drive device (2) is slidably connected to the sliding part of the closing guide (5). The closing lifting drive device (2) can drive the telescopic fork (4) on the closing support base (3) to move up and down in its vertical direction and the vertical direction of the closing guide (5). The telescopic fork (4) can drive the tray to translate back and forth relative to the closing support base (3).
2. The closing mechanism according to claim 1, characterized in that: The closing lifting drive device (2) includes a fixed side plate (21), a closing lifting drive module (22), a closing lifting slide rail (23), and a closing lifting slider (24). The fixed side plate (21) is vertically fixed on one side of the closing base (1). The closing lifting drive module (22) is vertically arranged downward on the fixed side plate (21). Two closing lifting slide rails (23) are provided and are respectively arranged in parallel on both sides of the closing lifting drive module (22). The closing support base (3) is arranged in an L shape. The middle part of the back surface of the vertical section of the closing support base (3) is in transmission connection with the lifting part of the closing lifting drive module (22). Both sides of the back surface of the vertical section of the closing support base (3) are slidably connected to the closing lifting slide rail (23) through the closing lifting slider (24).
3. The closing mechanism according to claim 1, characterized in that: The telescopic fork (4) further includes a telescopic plate (42), a first chain (43), a second chain (44), a fork base (45), and a closing drive motor (48). The fork base (45) is fixedly arranged on the closing support base (3). The telescopic plate (42) is slidably connected to the fork base (45). The pallet (41) is slidably connected to the telescopic plate (42). A first adjustment connection seat (451) is provided on one side of the fork base (45). A first fixed connection seat (411) is provided on one side of the bottom surface of the pallet (41). A first sprocket (431) is rotatably connected to the front end of one side of the telescopic plate (42). One end of the first chain (43) is connected to the first adjustment connection seat (451). The other end of the first chain (43) extends forward to engage with the first sprocket (431), and after passing through the corresponding hole positions opened on the telescopic plate (42), it extends backward to be connected to the first fixed connection seat (411). A second adjustment connection seat (452) is provided on the other side of the fork base (45). A second fixed connection seat (412) is provided on the other side of the bottom surface of the pallet (41). A second sprocket (441) is rotatably connected to the rear end of the other side of the telescopic plate (42). One end of the second chain (44) is connected to the second adjustment connection seat (452). The other end of the second chain (44) extends backward to engage with the second sprocket (441), and after passing through the corresponding hole positions opened on the telescopic plate (42), it extends forward to be connected to the second fixed connection seat (412), thereby realizing the transmission connection between the telescopic plate (42) and the pallet (41). A rack (421) is arranged at the bottom of the telescopic plate (42). A closing drive motor (48) is provided on one side of the fork base (45). The closing drive motor (48) is in transmission connection with the rack (421) of the telescopic plate (42) through a gear transmission method and drives it to move back and forth, thereby driving the pallet (41) to move back and forth.
4. The closing mechanism according to claim 3, characterized in that: The telescopic fork (4) further includes a first gear (46) and a second gear (47). The first gear (46) is connected to the output shaft of the closing drive motor (48). The second gear (47) is rotatably connected to the middle of the fork base (45). The first gear (46) meshes with the second gear (47). The rack (421) meshes with the second gear (47). The second gear (47) is located between the rack (421) and the first gear (46). The closing drive motor (48) can drive the first gear (46) to rotate and drive the telescopic plate (42) to move back and forth through the second gear (47).
5. The closing mechanism according to claim 1, characterized in that: The closing guide member (5) includes a closing guide rod (51), a closing guide sleeve (52) and a guide rod mounting seat (53). There are two closing guide rods (51), which are respectively arranged on the other side of the closing base (1) relative to the closing lifting drive device (2). The bottom end of the closing guide rod (51) is fixedly arranged on the closing base (1). The closing guide rod (51) passes upward through the closing guide sleeve (52) inserted in the closing support seat (3) and is fixedly connected to the closing support seat (3). The guide rod mounting seat (53) is fixedly arranged at the top end of the closing guide rod (51) and is located above the closing support seat (3).