Test run frame of electric roller
By designing an electric roller test frame containing oil cylinders and connecting components, the problem that existing equipment cannot simulate the impact of vibration is solved, and a comprehensive test of the bearing capacity and stability of the electric roller is achieved.
Patent Information
- Application Number
- CN202422433869.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing electric roller test frame cannot simulate the impact of vibration on stability during actual use of the electric roller, and can only test the maximum load-bearing capacity.
A test frame including a base plate, mounting frame, oil cylinder, connecting assembly and supporting drum was designed. Vibration was generated by driving the connecting assembly through the oil cylinder, and the bearing capacity and stability of the electric drum were tested in combination with a pressure sensor.
The electric roller bearing capacity is tested and can simulate its vibration stability in actual use, providing a more comprehensive test evaluation.
Smart Images

Figure CN223059815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric drum testing, and particularly relates to a test vehicle frame for an electric drum. Background Art
[0002] An electric drum is a new type of driving device that combines a motor and a reducer inside the drum body. It is mainly applied to fixed and mobile belt conveyors, replacing the traditional separate driving device with the motor and reducer outside the driving drum. The electric drum has many advantages such as a compact structure, high transmission efficiency, low noise, long service life, stable operation, reliable work, good sealing performance, small occupied space, and convenient installation, and is suitable for working under various harsh environmental conditions.
[0003] The test vehicle frame for an electric drum is an indispensable main equipment for the ground loading test of the electric drum and the factory inspection of the drum. The test vehicle frame for an electric drum can conduct a loading test on the electric drum to test its bearing capacity. However, the commonly used test vehicle frames on the market have a relatively fixed structure and can only test its maximum bearing capacity, and cannot simulate the influence of vibration on its stability during the actual use of the electric drum. Content of the Utility Model
[0004] Aiming at the above deficiencies in the prior art, the utility model provides a test vehicle frame for an electric drum, and its purpose is to solve the problems that the commonly used test vehicle frames on the market have a relatively fixed structure, can only test its maximum bearing capacity, and cannot simulate the influence of vibration on its stability during the actual use of the electric drum.
[0005] In order to achieve the above utility model purpose, the technical solution adopted by the utility model is as follows:
[0006] A test vehicle frame for an electric drum includes a bottom plate. Two symmetrically arranged mounting frames are fixedly welded on the top of the bottom plate. An electric drum is arranged on the two mounting frames. A support is fixedly welded on the bottom plate. An oil cylinder is fixedly installed on the support. A connecting component is arranged at the end of the oil cylinder far away from the support. A connecting fork is fixedly connected at the end of the connecting component far away from the oil cylinder. A support roller is rotatably connected to the connecting fork. A test belt is connected between the electric drum and the support roller.
[0007] Further, the connecting component includes a cylinder body. A plurality of disc springs are arranged inside the cylinder body. A connecting rod is slidably connected inside the cylinder body.
[0008] Further, a pressure sensor is arranged between the piston rod of the oil cylinder and the cylinder body.
[0009] Further, every two adjacent disc springs are symmetrically arranged.
[0010] Further, the connecting rod is fixedly connected with the connecting fork.
[0011] Further, two symmetrically arranged chutes are provided on the bottom plate, and two symmetrically arranged support rods are fixedly welded to the bottom of the connecting fork. The support rods are slidably connected to the chutes.
[0012] Further, first bearing seats are arranged at both ends of the electric roller, and the first bearing seats are fixedly connected to the mounting frame by bolts.
[0013] Further, second bearing seats are arranged at both ends of the support roller, and the second bearing seats are fixedly connected to the connecting fork by bolts.
[0014] The beneficial effects of the present utility model are as follows:
[0015] For the test vehicle frame of an electric roller of the present utility model, by providing an oil cylinder, the bearing capacity of the electric roller can be tested. By providing a connecting component, it is convenient to simulate the vibration generated during the actual use of the electric roller, and it is convenient to test the stability of the electric roller under load vibration. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0017] Figure 2 is a structural schematic diagram of the connecting component of the present utility model.
[0018] Correspondence Table of Reference Numerals in the Drawings:
[0019] 1. Bottom plate; 2. Mounting frame; 3. Electric roller; 4. Bracket; 5. Oil cylinder; 6. Connecting component; 7. Connecting fork; 8. Support roller; 9. Test belt; 10. Cylinder body; 11. Disc spring; 12. Connecting rod; 13. Pressure sensor; 14. Chute; 15. Support rod; 16. First bearing seat; 17. Second bearing seat. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following will further illustrate the specific embodiments of the present utility model with reference to the drawings. The same components are denoted by the same reference numerals.
[0021] It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0022] In order to make the content of the present utility model more clearly understood, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model.
[0023] As Figures 1 to 2As shown in the figure, a test frame for an electric roller includes a bottom plate 1. Two symmetrically arranged mounting brackets 2 are fixedly welded to the top of the bottom plate 1. An electric roller 3 is provided on the two mounting brackets 2. First bearing seats 16 are arranged at both ends of the electric roller 3. The first bearing seats 16 are fixedly connected to the mounting brackets 2 by bolts. Removing the bolts facilitates the replacement of different electric rollers 3.
[0024] A bracket 4 is fixedly welded to the bottom plate 1. An oil cylinder 5 is fixedly installed on the bracket 4. A connecting component 6 is arranged at one end of the oil cylinder 5 away from the bracket 4. The connecting component 6 includes a cylinder body 10. A pressure sensor 13 is arranged between the piston rod of the oil cylinder 5 and the cylinder body 10. The pressure sensor 13 is used to test the bearing capacity of the electric roller 3. A number of disc springs 11 are arranged in the cylinder body 10. Every two adjacent disc springs 11 are symmetrically arranged. A connecting rod 12 is slidably connected in the cylinder body 10.
[0025] One end of the connecting component 6 away from the oil cylinder 5 is fixedly connected to a connecting fork 7. The connecting rod 12 is fixedly connected to the connecting fork 7. A support roller 8 is rotatably connected to the connecting fork 7. Second bearing seats 17 are arranged at both ends of the support roller 8. The second bearing seats 17 are fixedly connected to the connecting fork 7 by bolts. A test belt 9 is connected between the electric roller 3 and the support roller 8.
[0026] Two symmetrically arranged chutes 14 are opened on the bottom plate 1. Two symmetrically arranged support rods 15 are fixedly welded to the bottom of the connecting fork 7. The support rods 15 are slidably connected to the chutes 14.
[0027] When testing the electric roller 3, the electric roller 3 drives the support roller 8 to rotate through the test belt 9. The oil cylinder 5 moves to tighten the test belt 9. The pressure sensor 13 tests the bearing capacity of the electric roller 3. When the test belt 9 rotates, when the disc springs 11 are unevenly stressed, they are repeatedly compressed and rebounded, generating vibrations, which is convenient for testing the stability of the electric roller under load vibration.
[0028] The above are only the preferred embodiments of the utility model patent, and are not intended to limit the utility model patent. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the utility model patent shall be included in the protection scope of the utility model patent.
Claims
1. A test vehicle frame for an electric roller, characterized in that, It includes a bottom plate (1), two symmetrically arranged mounting brackets (2) are fixedly welded to the top of the bottom plate (1), an electric roller (3) is arranged on the two mounting brackets (2), a bracket (4) is fixedly welded to the bottom plate (1), an oil cylinder (5) is fixedly installed on the bracket (4), a connection component (6) is arranged at one end of the oil cylinder (5) away from the bracket (4), a connection fork (7) is fixedly connected to one end of the connection component (6) away from the oil cylinder (5), a support roller (8) is rotatably connected to the connection fork (7), and a test belt (9) is connected between the electric roller (3) and the support roller (8).
2. The test vehicle frame of an electric roller according to claim 1, characterized in that: The connection component (6) includes a cylinder body (10), several disc springs (11) are arranged in the cylinder body (10), and a connecting rod (12) is slidably connected in the cylinder body (10).
3. The test vehicle frame of an electric roller according to claim 2, characterized in that: A pressure sensor (13) is arranged between the piston rod of the oil cylinder (5) and the cylinder body (10).
4. The test vehicle frame of an electric roller according to claim 2, characterized in that: Every two adjacent disc springs (11) are symmetrically arranged.
5. The test vehicle frame of an electric roller according to claim 2, characterized in that: The connecting rod (12) is fixedly connected to the connection fork (7).
6. The test vehicle frame of an electric roller according to claim 1, characterized in that: Two symmetrically arranged chutes (14) are formed in the bottom plate (1), two symmetrically arranged support rods (15) are fixedly welded to the bottom of the connection fork (7), and the support rods (15) are slidably connected to the chutes (14).
7. The test vehicle frame of an electric roller according to claim 1, characterized in that: First bearing seats (16) are arranged at both ends of the electric roller (3), and the first bearing seats (16) are fixedly connected to the mounting brackets (2) by bolts.
8. The test vehicle frame of an electric roller according to claim 1, characterized in that: Second bearing seats (17) are arranged at both ends of the support roller (8), and the second bearing seats (17) are fixedly connected to the connection fork (7) by bolts.