Adjustable full-automatic deviation rectifying device
By designing an adjustable fully automatic deviation correction device, the dust outside the deviation correction roller is cleaned by the combination of bristles and fans, which solves the problem of dust affecting the correction force and accuracy, and achieves rapid cleaning of the deviation correction roller and stable operation of the device.
Patent Information
- Application Number
- CN202422270963.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-18
AI Technical Summary
When the deviation correction device is in use, dust adheres to the outside of the deviation correction roller, affecting the deviation correction force and accuracy. The prior art has not effectively solved this problem.
An adjustable fully automatic deviation correction device is designed, including deviation correction components, detection components and cleaning components. The dust outside the deviation correction roller is cleaned with bristles and vibrators, and the dust is stored in the dust collection shell through a fan to achieve automatic cleaning.
It effectively prevents dust from affecting the deviation correction function, ensures the accuracy and efficiency of the deviation correction device, and realizes rapid cleaning of the deviation correction roller.
Smart Images

Figure CN223059835U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deviation rectifying devices, in particular to an adjustable full-automatic deviation rectifying device. Background Technique
[0002] An adjustable full-automatic deviation rectifying device is a device used for a belt conveyor. It can automatically detect the deviation during the operation of the belt and make adjustments to ensure that the belt is always on the predetermined operation track. This device usually includes sensors, controllers, and actuators, and can respond to the signal of the belt deviating from the center, and correct the running direction of the belt by adjusting the position of the deviation rectifying device.
[0003] When the deviation rectifying device is in use, dust will adhere to the outside of the deviation rectifying roller. If it is not cleaned in time, the dust will change the friction coefficient of the surface of the idler roller, resulting in a weakened deviation rectifying force and affecting the accuracy of deviation rectification. Therefore, an adjustable full-automatic deviation rectifying device is proposed. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the utility model provides an adjustable full-automatic deviation rectifying device to solve the problems put forward in the above background technique.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: an adjustable full-automatic deviation rectifying device, including:
[0008] A deviation rectifying component, a detection component, and a cleaning component. The deviation rectifying component includes a bracket. Three deviation rectifying rollers are rotatably installed at the upper end of the bracket. The cleaning component is arranged at the lower end of the deviation rectifying roller. The cleaning component includes a fixing plate, and the fixing plate is connected to the bracket through a return spring. A brush is arranged at the upper end of the fixing plate, and a vibrator is arranged at the lower end of the fixing plate;
[0009] A dust collection shell is arranged outside the lower end of the bracket. A suction pipe is installed at the lower end of the dust collection shell through thread fit. A filter screen and a fan are sequentially installed inside the suction pipe from top to bottom.
[0010] Preferably, a chassis is installed at the lower end of the bracket, and the chassis is fixed to the bracket.
[0011] Preferably, a servo motor is arranged at the lower end of the chassis, and the output end of the servo motor is connected to the chassis. The servo motor is used to control the rotation of the chassis.
[0012] Preferably, a bottom plate is arranged at the lower end of the servo motor, and the bottom plate is fixed to the servo motor. The bottom plate is used to fix the servo motor.
[0013] Preferably, the detection components are arranged on both sides outside the bottom plate, and the detection components include brackets.
[0014] Preferably, a pair of infrared opposed sensors are installed inside the bracket, and the infrared opposed sensors are fixed to the bracket. The infrared opposed sensors are used to detect whether the conveyor belt is offset.
[0015] (III) Advantageous Effects
[0016] Compared with the prior art, the present utility model provides an adjustable full-automatic deviation rectification device, which has the following advantageous effects:
[0017] In the present utility model, the lower end of the deviation rectification roller is cleaned by using vibrating bristles, and the external part of the deviation rectification roller is cleaned in cooperation with the rotation of the deviation rectification roller. The dust and impurities removed by the cleaning are collected into the dust collection shell by a blower. In this way, the cleaning of the deviation rectification roller is convenient and fast, and the influence of dust on the deviation rectification function is prevented, thus solving the problems raised in the background art. Description of the Drawings
[0018] Figure 1 is a three-dimensional view of the overall structure of the present utility model;
[0019] Figure 2 is a cross-sectional view of the internal structure of the dust collection shell of the present utility model;
[0020] Figure 3 is the Figure 2 local enlarged view of area A in the present utility model.
[0021] In the figure: 1, bottom plate; 2, servo motor; 3, chassis; 4, bracket; 5, deviation rectification roller; 6, dust collection shell; 7, exhaust pipe; 8, filter screen; 9, blower; 10, vibrator; 11, fixing plate; 12, bristles; 13, return spring; 14, bracket; 15, infrared opposed sensor. Specific Embodiments
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] The present utility model provides a technical solution, an adjustable full-automatic deviation rectification device. Please refer to Figure 1 、 Figure 2 and Figure 3 , including:
[0024] Deviation correction component, detection component and cleaning component. The deviation correction component includes a bracket 4. Three deviation correction rollers 5 are rotatably installed at the upper end of the bracket 4. The cleaning component is arranged at the lower end of the deviation correction roller 5. The cleaning component includes a fixing plate 11, and the fixing plate 11 is connected to the bracket 4 through a return spring 13. A brush 12 is arranged at the upper end of the fixing plate 11, and a vibrator 10 is arranged at the lower end of the fixing plate 11;
[0025] A dust collection housing 6 is arranged outside the lower end of the bracket 4. A suction pipe 7 is installed at the lower end of the dust collection housing 6 through threaded fit. A filter screen 8 and a fan 9 are sequentially installed inside the suction pipe 7 from top to bottom.
[0026] Please refer to Figure 1 , a chassis 3 is installed at the lower end of the bracket 4, and the chassis 3 is fixed to the bracket 4.
[0027] Please refer to Figure 1 , a servo motor 2 is arranged at the lower end of the chassis 3, and the output end of the servo motor 2 is connected to the chassis 3. The servo motor 2 is used to control the rotation of the chassis 3.
[0028] Please refer to Figure 1 , a bottom plate 1 is arranged at the lower end of the servo motor 2, and the bottom plate 1 is fixed to the servo motor 2. The bottom plate 1 is used to fix the servo motor 2.
[0029] Please refer to Figure 1 , the detection component is arranged on both sides outside the bottom plate 1. The detection component includes a bracket 14.
[0030] Please refer to Figure 1 , a pair of infrared photoelectric sensors 15 are installed inside the bracket 14, and the infrared photoelectric sensors 15 are fixed to the bracket 14. The infrared photoelectric sensors 15 are used to detect whether the conveyor belt is offset.
[0031] In this solution: The conveyor belt is detected by the transmitter and receiver of the infrared photoelectric sensor 15 outside the bracket 14. When the signal cannot be received, it is determined that the conveyor belt is offset. Then, the servo motor 2 is controlled to make the chassis 3 rotate, driving the bracket 4 to make the deviation correction roller 5 perform deviation correction operations. The fan 9 is started to generate air flow. The air flow passes through the outside and enters the upper end of the dust collection housing 6 and is discharged through the suction pipe 7. The vibrator 10 is started to make the fixing plate 11 vibrate, and then the brush 12 cleans the bottom of the deviation correction roller 5, shaking off the dust, which enters the dust collection housing 6 under the action of the air flow and is intercepted by the filter screen 8. The deviation correction roller 5 is cleaned in this way.
[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0033] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable full-automatic deviation rectifying device, characterized in that, Including: A deviation rectifying component, a detection component and a cleaning component. The deviation rectifying component includes a bracket (4). Three deviation rectifying rollers (5) are rotatably installed at the upper end of the bracket (4). The cleaning component is arranged at the lower end of the deviation rectifying rollers (5). The cleaning component includes a fixing plate (11), and the fixing plate (11) is connected to the bracket (4) through a return spring (13). A brush (12) is arranged at the upper end of the fixing plate (11), and a vibrator (10) is arranged at the lower end of the fixing plate (11). A dust collecting shell (6) is arranged outside the lower end of the bracket (4). An air extraction pipe (7) is installed at the lower end of the dust collecting shell (6) through threaded fit. A filter screen (8) and a fan (9) are sequentially installed in the air extraction pipe (7) from top to bottom.
2. An adjustable full-automatic deviation rectifying device according to claim 1, characterized in that: A chassis (3) is installed at the lower end of the bracket (4), and the chassis (3) is fixed to the bracket (4).
3. The adjustable full-automatic deviation rectifying device according to claim 2, characterized in that: A servo motor (2) is arranged at the lower end of the chassis (3), and the output end of the servo motor (2) is connected to the chassis (3).
4. The adjustable full-automatic deviation rectifying device according to claim 3, characterized in that: A bottom plate (1) is arranged at the lower end of the servo motor (2), and the bottom plate (1) is fixed to the servo motor (2).
5. An adjustable full-automatic deviation rectifying device according to claim 4, characterized in that: The detection component is arranged on both sides outside the bottom plate (1). The detection component includes a bracket (14).
6. An adjustable full-automatic deviation rectifying device according to claim 5, characterized in that: A pair of infrared photoelectric sensors (15) are installed inside the bracket (14), and the infrared photoelectric sensors (15) are fixed to the bracket (14).