Explosive transfer device
By designing an automated explosive transfer device with a turntable and bracket, the problem of low manual transfer efficiency is solved, an efficient and safe explosive transfer process is achieved, and the degree of automation is improved.
Patent Information
- Application Number
- CN202421948690.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the prior art, explosives are manually placed on the conveyor, and then the explosives are transported to the incinerator from the conveyor, which is not efficient and has safety hazards.
An explosive transport device is designed, including a rotary wheel, storage box and bracket. The automatic transport of explosives is realized through an automated driving system. The bracket can be extended into the storage box to remove explosives, and continuously move through the synchronization belt and drive parts to ensure the zero extrusion and zero friction transport process.
It improves the efficiency and safety of explosive transport, reduces manual intervention, optimizes the degree of automation of the loading process, and ensures the stability and safety of the transport process.
Smart Images

Figure CN223059841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of explosive feeding, and particularly to an explosive transfer device. Background Art
[0002] In the process of dealing with expired explosives, the transfer link is particularly important. Due to long-term storage, the physical and chemical properties of expired explosives may have undergone unpredictable changes, increasing instability and explosion risks. Therefore, safely and efficiently transferring expired explosives has become an urgent technical problem to be solved. In the prior art, although some automated transfer devices have been developed to improve transfer efficiency through mechanization and automation means and reduce the risks brought by direct human contact, these devices often have limitations in ensuring transfer safety. In the prior art, when explosives enter the incinerator, the explosives are gently placed on the conveyor by manual labor, and then the conveyor transfers the explosives into the incinerator, with low efficiency. Content of the Utility Model
[0003] The utility model provides an explosive transfer device, which solves the problem of low efficiency in the related art where explosives are gently placed on the conveyor by manual labor and then the conveyor transfers the explosives into the incinerator.
[0004] The technical solution of the utility model is as follows:
[0005] An explosive transfer device, comprising:
[0006] A base;
[0007] A turntable, rotatably arranged on the base;
[0008] A plurality of storage boxes, which are arranged at intervals along the circumference on the turntable, and each storage box has a through groove;
[0009] A bracket, which is movably arranged on the base, and the bracket has a fork portion, and the fork portion takes explosives through the through groove after moving.
[0010] As a further technical solution, it further comprises:
[0011] A first mounting seat, arranged on the base;
[0012] A first telescopic member, arranged on the first mounting seat, and the first telescopic member expands and contracts in the horizontal direction;
[0013] A second telescopic member, arranged on the telescopic end of the first telescopic member, and the second telescopic member expands and contracts in the vertical direction. The bracket is arranged on the telescopic end of the second telescopic member, and the bracket is slidably and vertically arranged on the base through the first telescopic member and the second telescopic member.
[0014] As a further technical solution, the bracket includes:
[0015] An installation block, disposed on the telescopic end of the second telescopic member;
[0016] A first supporting member, disposed on the installation block, and the first supporting member includes:
[0017] A first mounting plate, disposed on the installation block;
[0018] A plurality of first supporting rods, spaced apart on the first mounting plate, and the first supporting rods form the fork portion.
[0019] As a further technical solution, the first supporting rods correspond to the through grooves one by one.
[0020] As a further technical solution, the first supporting member is of an integral structure.
[0021] As a further technical solution, the first supporting member is of a hemispherical structure.
[0022] As a further technical solution, the bottom of the storage box has a supporting surface, the supporting surface has a plurality of grooves spaced apart, the grooves are communicated with the through grooves, after the bracket slides, it penetrates into the grooves, and after the bracket lifts, it drives the raw materials to slide out of the storage box.
[0023] As a further technical solution, the grooves correspond to the through grooves one by one.
[0024] As a further technical solution, it further includes:
[0025] A bracket;
[0026] A synchronous belt, circulating and conveying on the bracket, a plurality of the storage boxes are spaced apart on the synchronous belt, and after the synchronous belt moves, it drives the storage boxes to move;
[0027] A second driving member, disposed on the bracket, and the second driving member is used to drive the synchronous belt to move.
[0028] As a further technical solution, the storage box has a first side wall and a plurality of second side walls connected in sequence, the first side wall has a vertical surface and an inclined surface arranged in sequence from top to bottom, and the inclined surface has an inclined angle α.
[0029] The working principle and beneficial effects of the present utility model are:
[0030] In this utility model, when an explosive enters the incinerator in the prior art, the explosive is gently placed on the conveying member manually, and then the conveying member transfers the explosive into the incinerator. In order to improve the conveying efficiency of the explosive, a storage device is designed in this solution. There are several storage boxes on the turntable. When the turntable rotates, the storage boxes are driven to enter the working area in turn. The bracket removes the explosive from the storage box. The worker does not need to move. When working, the explosive on the bracket can be placed on the conveying member in turn. The empty storage box rotates away for replenishment, and the next storage box carrying the explosive rotates to the working area, and the cycle continues. A base is designed and made of high-strength materials, ensuring the stability and seismic resistance of the whole device during operation, and providing a solid basic platform for the feeding operation. The turntable is designed to be rotatable on the base, and the turntable rotates smoothly and with low noise through a bearing. The bracket is movable and can extend into the storage box to extract the explosive raw material. The first driving member adopts electric, hydraulic or pneumatic driving technology to ensure that the turntable can rotate smoothly at a preset speed and direction. The control unit of the first driving member integrates advanced sensors and control systems, which can adjust the rotation speed according to the operation requirements, realize automatic operation, reduce manual intervention, and improve the operation efficiency and safety. Through the above design, the explosive feeding device optimizes the automation degree of the feeding process. There is a containing cavity inside the storage box, and there is an opening at the top of the containing cavity. Such a structure makes the storage box have side walls. Several through slots are arranged on the side walls of the storage box, and the through slots also have openings. These through slots are designed not only to cooperate with the fork part of the bracket, but also to ensure that after the fork part is inserted, it supports the explosive and slides upward, driving the explosive out of the storage box. The fork part structure of the bracket is perfectly matched with the through slots on the side wall of the storage box, and the material selection of the fork part takes into account both strength and wear resistance, ensuring that it can still maintain a good working state under repeated operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The following will further illustrate the above characteristics, technical features, advantages and their implementation manners of the present utility model in a clear and understandable manner in combination with the drawings of the preferred embodiments.
[0032] Figure 1 It is a schematic structural diagram of the present utility model;
[0033] Figure 2 It is a schematic structural diagram of the bracket of the present utility model;
[0034] Figure 3 It is a schematic structural diagram of the bracket of the present utility model;
[0035] Figure 4 For Figure 3 the enlarged schematic diagram at position A of
[0036] Figure 5 It is a schematic diagram of the storage box of the structure of the present utility model.
[0037] In the figure: 100, base; 200, turntable; 300, storage box; 400, bracket; 310, through groove; 410, fork part; 600, first mounting seat; 700, first telescopic member; 800, second telescopic member; 420, mounting block; 430, first supporting member; 440, first mounting plate; 450, first supporting rod; 320, supporting surface; 330, sinking groove; 900, bracket; 1000, synchronous belt; 1100, second driving member; 100, first side wall; 340, second side wall; 350, vertical surface; 360, inclined surface. Specific embodiments
[0038] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the specific embodiments of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, further technical solutions can be understood. Among some figures, components with the same structure or function are only schematically shown for one of them, or only one of them is marked. In this article, "one" not only means "only this one", but also means "more than one" situation, and "several" includes "two" and "more than two".
[0039] In this article, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0040] In addition, in the description of this application, the terms "first", "second", etc. are only used for distinguishing descriptions, and cannot be understood as indicating or implying relative importance.
[0041] Referring to Figures 1 to 5 , for the first embodiment of the present invention, there is provided
[0042] An explosive transfer device, comprising: a base 100; a turntable 200 rotatably provided on the base 100;
[0043] There are a plurality of material storage boxes 300, which are arranged on the turntable 200 at intervals along the circumference, and each material storage box 300 has a through slot 310; a bracket 400, which is movably arranged on the base 100, and the bracket 400 has a fork 410, which moves to take out the explosive through the through slot 310; and also includes: a first driving member, which is arranged on the base 100 and is used to drive the turntable 200 to rotate.
[0044] In this embodiment, in the prior art, when explosives enter the incinerator, they are manually placed on the conveyor, and then the conveyor transfers the explosives to the incinerator. In order to speed up the transportation efficiency of the explosives, this solution designs a storage device. There are several storage boxes 300 on the turntable 200. The worker works in the work area. After the turntable 200 rotates, the storage boxes 300 are driven to enter the work area in turn. The bracket 400 removes the explosives in the storage box 300. There is no need for manual movement. During work, the explosives on the bracket 400 can be placed on the conveyor in turn, and the empty storage box 300 is turned away for replenishment. The next storage box 300 carrying explosives is transferred to the work area, and the cycle is repeated in turn. A base 100 is designed. The base 100 is made of high-strength material to ensure the stability and shock resistance of the entire device during operation, and provide a solid basic platform for the loading operation. The turntable 200 is designed to be rotatable on the base 100, and the turntable 200 rotates smoothly and low-noise through the bearing. The bracket 400 is movable and can be inserted into the material storage box 300 to extract explosive raw materials. The first driving member adopts electric, hydraulic or pneumatic driving technology to ensure that the turntable 200 can rotate smoothly at a preset speed and direction. The control unit of the first driving member integrates advanced sensors and control systems, which can adjust the rotation speed according to the operation requirements, realize automatic operation, reduce manual intervention, and improve operation efficiency and safety. Through the above design, the explosive feeding device optimizes the automation degree of the feeding process. The material storage box 300 has a storage cavity inside, and the top of the storage cavity has an opening. Such a structure enables the material storage box 300 to have a side wall, and a plurality of through grooves 310 are arranged on the side wall of the material storage box 300. The through grooves 310 also have openings. These through grooves 310 are designed not only to cooperate with the fork 410 of the bracket 400, but also to ensure that the fork 410 supports the explosive and slides upward after insertion, driving the explosive to slide out of the material storage box 300. The structural design of the fork portion 410 of the bracket 400 perfectly matches the through slot 310 of the side wall of the storage box 300. The material selection of the fork portion 410 takes into account both strength and wear resistance, ensuring that it can still maintain a good working condition under repeated operations.
[0045] Further, it further includes: a first mounting seat 600, which is arranged on the base 100; a first telescopic member 700, which is arranged on the first mounting seat 600, and the first telescopic member 700 telescopically extends in the horizontal direction; a second telescopic member 800, which is arranged on the telescopic end of the first telescopic member 700, and the second telescopic member 800 telescopically extends in the vertical direction, and the bracket 400 is arranged on the telescopic end of the second telescopic member 800. The bracket 400 is slidably and vertically arranged on the base 100 through the first telescopic member 700 and the second telescopic member 800.
[0046] In this embodiment, the first mounting seat 600 is a fixed support point for the first telescopic member 700. The first telescopic member 700 can freely telescopically extend in the horizontal direction, which is realized by an internal mechanical or electric driving device (such as a ball screw, a hydraulic cylinder or a pneumatic cylinder), providing the bracket 400 with the ability to move in the horizontal direction, so that the bracket 400 can be inserted into the through groove 310. The second telescopic member 800 is installed on the first telescopic member 700 and has the ability to telescopically extend in the vertical direction. This design also adopts high-precision driving technology, enabling the bracket 400 to be adjusted up and down according to the height of the storage box 300 on the basis of realizing horizontal movement, ensuring that the fork portion 410 can be inserted into the through groove 310 of the storage box 300 from the bottommost part. This design greatly improves the flexibility and application range of loading. Whether it is storage boxes 300 of different heights or occasions requiring fine position adjustment, it can be easily handled. Through the above design, the explosive loading device not only significantly improves in safety and stability, but also endows the bracket 400 with higher operation flexibility and accuracy, ensuring efficient, safe and accurate control throughout the loading process.
[0047] Further, the bracket 400 includes: a mounting block 420, which is arranged on the telescopic end of the second telescopic member 800; a first supporting member 430, which is arranged on the mounting block 420. The first supporting member 430 includes: a first mounting plate 440, which is arranged on the mounting block 420; a plurality of first supporting rods 450, which are spaced apart and arranged on the first mounting plate 440. The first supporting rods 450 correspond to the through grooves 310 one by one, and the first supporting rods 450 form the fork portion 410.
[0048] In this embodiment, the mounting block 420 is arranged on the second telescopic member 800, the first mounting plate 440 is directly mounted on the mounting block 420, and a plurality of first supporting rods 450 are arranged on the first mounting plate 440 at intervals. The plurality of first supporting rods 450 correspond to the through slots 310 on the side wall of the material storage box 300 one by one, ensuring that when the bracket 400 moves to the target position, the first supporting rods 450 can be accurately inserted into the corresponding through slots 310 to achieve the lifting of the raw materials. The end of the first supporting rod 450 is specialized as a fork 410. Through the above design, the bracket 400 can not only move flexibly in a three-dimensional space through the second telescopic member 800, but also achieve the lifting and safe transfer of the raw materials in the material storage box 300 through the precise design of the first supporting member 430.
[0049] Furthermore, the first supporting member 430 is an integrated structure.
[0050] In this embodiment, the first supporting member 430 is formed into a seamless and jointless integral component by processes such as casting, mold injection molding or integral machining. This design not only reduces the assembly steps, reduces the errors and potential loosening risks during the assembly process, but also significantly improves the structural strength and durability of the first supporting member 430. In the integrated first supporting member 430, the first mounting plate 440 and the plurality of first supporting rods 450 are inseparable, which strengthens the structure. The shape, size and surface smoothness of the fork 410 are also optimized to ensure that the raw materials are transported more gently and stably during the insertion into the through groove 310 and the sliding process, reducing the risk of damage to the raw materials. The integrated structure reduces the number of connectors, reduces the risk of explosion caused by the friction of the connectors with explosives, and reduces the possibility of failures caused by aging or loosening of the connectors, thereby simplifying daily maintenance work.
[0051] Furthermore, the first supporting member 430 is a hemispherical structure.
[0052] In this embodiment, unlike the traditional flat plate or rod-shaped structure, the first supporting member 430 is designed to be hemispherical, and the bottom end of the hemispherical structure is located on the middle first supporting rod 450. This design ensures that the explosive is supported by the first supporting member 430 and will not fall with the sliding of the first supporting member 430. At the same time, it can adapt to the insertion requirements of different angles and positions. The hemispherical structure can evenly distribute the pressure when subjected to force, reduce local stress concentration, and enhance the stability and durability of the supporting member.
[0053] Furthermore, the bottom of the material storage box 300 has a supporting surface 320, and the supporting surface 320 has a plurality of intervals arranged on the sinking grooves 330, the sinking grooves 330 correspond to the through grooves 310 one by one, and the sinking grooves 330 are connected to the through grooves 310. After the bracket 400 slides, it penetrates into the sinking grooves 330. After the bracket 400 is raised or lowered, it drives the raw materials to slide out of the material storage box 300.
[0054] In this embodiment, since explosives may cause great danger after explosion, during the process of transporting explosives to the incinerator, the explosives must not rub against the conveying equipment, the conveying equipment must not be used to clamp the explosives, and the explosives must not be dropped, so as to reduce the probability of accidental explosion of the explosives. The storage box 300 has a storage cavity, and the storage cavity and the bottom of the storage box 300 form a supporting surface 320. The supporting surface 320 not only provides structural support for the explosives, but more importantly, the supporting surface 320 cooperates with the sink 330 to prevent friction and clamping between the fork 410 and the explosives. The sink 330 corresponds to the position of the through groove 310 on the side wall of the storage box 300, forming a channel structure. When the fork 410 slides into the through slot 310, it slides in from the bottom end and directly enters the sink 330. Since the sink 330 is lower than the supporting surface 320, the explosive is supported on the supporting surface 320, so the fork 410 does not have any contact with the explosive at this time. When the fork 410 is fully inserted, the fork 410 rises to receive the explosive. As the fork 410 rises, the explosive is lifted until it is removed from the storage box 300. Through the above design, zero extrusion and zero friction in the transportation of explosives are achieved.
[0055] Furthermore, it also includes:
[0056] Bracket 900;
[0057] The synchronous belt 1000 is cyclically transported on the bracket 900, and a plurality of material storage boxes 300 are arranged on the synchronous belt 1000 at intervals. When the synchronous belt 1000 moves, the material storage boxes 300 are driven to move;
[0058] The second driving member 1100 is disposed on the bracket 900 , and is used to drive the synchronous belt 1000 to move.
[0059] In this embodiment, the bracket 900 is used to support and guide the running path of the synchronous belt 1000. The material of the bracket 900 is selected to be of high strength and corrosion resistance, ensuring the stability and durability of the entire device during continuous operation. A number of storage boxes 300 are spaced apart on the special synchronous belt 1000, which is made of a high-strength and wear-resistant synthetic material and has good flexibility and load-bearing capacity. The synchronous belt 1000 is arranged around the bracket 900 to form a closed loop, ensuring that the storage boxes 300 can move smoothly along a predetermined trajectory. Through the continuous movement of the synchronous belt 1000, the storage boxes 300 are dynamically arranged and conveyed on the production line, improving the continuity and efficiency of the feeding process. The distance between the storage boxes 300 is calculated to ensure that they do not collide with each other during movement and at the same time facilitate the precise docking of the fork part 410 of the bracket 400. The second driving member 1100 is installed at a specific position on the bracket 900, usually adopting a tensioning wheel or roller structure driven by a motor. Through an accurate control system, the synchronous belt 1000 is driven to move at a preset speed and direction. The power and speed of the driving member can be adjusted according to actual needs, ensuring the smoothness and synchronism of the movement of the synchronous belt 1000. The entire device is integrated with an advanced control system, which can monitor the running state of the synchronous belt 1000 in real time, automatically adjust the output of the second driving member 1100 according to the operation progress, ensure the orderly movement and precise positioning of the storage boxes 300, and at the same time provide safety protection for the entire feeding process.
[0060] Further, the storage box 300 has a first side wall 100 and a number of second side walls 340 connected in sequence. The first side wall 100 has a vertical surface 350 and an inclined surface 360 arranged in sequence from top to bottom, and the inclined surface 360 has an inclination angle α.
[0061] In this embodiment, since the furnace body of the incinerator is very high and the height of the base 100 is a height that can be operated by humans, one end of the synchronous belt 1000 cooperates with the turntable 200 and the other end cooperates with the incinerator, and the synchronous belt 1000 is an inclined structure as a whole. In order to ensure that the bracket 400 can gently place the explosive in the material storage box 300 on the synchronous belt 1000, a structure of an inclined surface 360 is designed on the first side wall 100. Due to the effect of the synchronous belt 1000, the inclined surface 360 is in a horizontal position when in use. The material storage box 300 is a tetrahedral structure. Due to the effect of the containing cavity, a first side wall 100 and three second side walls 340 are formed. The first side wall 100 is arranged with vertical surfaces 350 and inclined surfaces 360 from top to bottom. The vertical surface 350 ensures the vertical support of the material storage box 300, so that the material storage box 300 can remain stable when stacked or placed alone to prevent the raw materials from slipping. The inclined surface 360 and the vertical surface 350 cooperate to ensure zero squeezing, zero friction and zero falling of the explosives during transportation, and prevent the explosives from falling out of the storage box 300. Through the above design, the storage box 300 of this embodiment not only optimizes the storage and removal process of raw materials, reduces potential risks during operation, but also improves the automation level and operation efficiency of the entire feeding system through structural innovation.
[0062] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An explosive transfer device, characterized in that, Comprising: Base (100); Rotary table (200), rotatably arranged on the base (100); Storage boxes (300), there are several of them, and several storage boxes (300) are arranged at intervals along the circumference on the rotary table (200), and the storage boxes (300) have through grooves (310); Bracket (400), the bracket (400) is movably arranged on the base (100), the bracket (400) has a fork part (410), and after the fork part (410) moves, it takes explosives through the through groove (310).
2. The explosive transfer device according to claim 1, characterized in that, Further comprising: First mounting seat (600), arranged on the base (100); First telescopic member (700), arranged on the first mounting seat (600), and the first telescopic member (700) telescopes in the horizontal direction; Second telescopic member (800), arranged on the telescopic end of the first telescopic member (700), the second telescopic member (800) telescopes in the vertical direction, the bracket (400) is arranged on the telescopic end of the second telescopic member (800), and the bracket (400) is slidably and vertically arranged on the base (100) through the first telescopic member (700) and the second telescopic member (800).
3. The explosive transfer device according to claim 2, characterized in that, The bracket (400) includes: Mounting block (420), arranged on the telescopic end of the second telescopic member (800); First supporting member (430), arranged on the mounting block (420), and the first supporting member (430) includes: First mounting plate (440), arranged on the mounting block (420); First supporting rods (450), there are several of them, arranged at intervals on the first mounting plate (440), and the first supporting rods (450) form the fork part (410).
4. An explosive transfer device according to claim 3, characterized in that, The first supporting rods (450) correspond to the through grooves (310) one by one.
5. An explosive transfer device according to claim 3, characterized in that, The first supporting member (430) is of an integral structure.
6. The explosive transfer device according to claim 3, characterized in that, The first supporting member (430) is of a hemispherical structure.
7. The explosive transfer device according to claim 1, characterized in that, The bottom of the storage box (300) has a supporting surface (320), and the supporting surface (320) has several sink grooves (330) arranged at intervals, and the sink grooves (330) communicate with the through grooves (310). After the bracket (400) slides, it penetrates into the sink grooves (330), and after the bracket (400) moves up and down, it drives the raw materials to slide out of the storage box (300).
8. An explosive transfer device according to claim 7, wherein, The sink grooves (330) correspond to the through grooves (310) one by one.
9. An explosive transfer device according to claim 1, characterized in that, Further comprising: Bracket (900); Synchronous belt (1000), circulating and conveying on the bracket (900), several storage boxes (300) are arranged at intervals on the synchronous belt (1000), and after the synchronous belt (1000) moves, it drives the storage boxes (300) to move; Second driving member (1100), arranged on the bracket (900), and the second driving member (1100) is used to drive the synchronous belt (1000) to move.
10. The explosive transfer device according to claim 1, characterized in that, The storage box (300) has a first side wall (3100) and a plurality of second side walls (340) connected in sequence. The first side wall (3100) has a vertical surface (350) and an inclined surface (360) arranged in sequence from top to bottom, and the inclined surface (360) has an inclined angle α.