Ceramic tile blank storage device with stable structure

Abstract

The utility model discloses a ceramic tile storage device stable in structure. The ceramic tile storage device comprises a frame body, a chain lifting mechanism, a balancing weight, a lifting frame, a ceramic tile clamping mechanism, a first sliding rail and a second sliding rail. The lifting frame is arranged between the two first sliding rails located on the same side, the chain lifting mechanism is connected with the lifting frame, the two second sliding rails are arranged between the first sliding rails and the inner side wall of the frame body, the balancing weight is arranged between the two second sliding rails, and the balancing weight can slide in a lifting mode relative to the second sliding rails. And the balancing weight is connected with the lifting frame. The balancing weight is connected with the second sliding rail in a sliding and abutting mode through the guide pulley block and connected with the lifting frame, so that friction force of the balancing weight in the lifting process is effectively reduced, the balancing weight moves more stably and smoothly, the phenomena of blocking and instability are avoided, weight balance in the lifting process can be achieved, and the service life of the balancing weight is prolonged. Therefore, the working load of the chain lifting mechanism is reduced, and the service life of equipment is prolonged.

Description

Technical Field

[0001] The utility model relates to the field of tile blank storage devices, in particular to a tile blank storage device with stable structure. Background Art

[0002] A tile blank storage device is a device specifically used for storing and processing unsintered tile blanks, and its function is to store and transfer the formed tile blanks orderly before entering the kiln for firing.

[0003] In the prior art, during the process of lifting and storing ceramic tiles, the storage device is prone to shaking, resulting in the inability of the tile blanks to maintain a horizontal state when entering the storage device, increasing the risk of cracks and breakage of the tile blanks; in addition, during the lifting process of the storage device, it will bear a large load, which is easy to accelerate the wear of the driving components, thereby shortening the service life of the storage device and increasing the maintenance frequency of the equipment.

[0004] Therefore, there are defects in the prior art and improvement is needed. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is to provide a tile blank storage device with stable structure that is not prone to shaking and can effectively improve the service life of the equipment.

[0006] To achieve this purpose, the utility model adopts the following technical solutions: A tile blank storage device with stable structure, including a frame body, a chain lifting mechanism, a counterweight, a lifting frame, a tile clamping mechanism, a first slide rail and a second slide rail;

[0007] The frame body is of a rectangular structure, and the four first slide rails are vertically arranged inside the four corners of the frame body. The lifting frame is arranged between two first slide rails on the same side. The chain lifting mechanism is connected to the lifting frame, and the chain lifting mechanism is used to drive the lifting frame to move up and down along the first slide rail;

[0008] Two second slide rails are arranged between the first slide rail and the inner side wall of the frame body. The counterweight is arranged between the two second slide rails. The counterweight can slide up and down relative to the second slide rail. The counterweight is connected to the lifting frame, and the counterweight is used to balance the weight of the lifting frame;

[0009] The tile clamping mechanism is arranged on the lifting frame. The tile clamping mechanism is used to clamp the tile blanks to be sintered. The tile clamping mechanism includes a rotating motor, an eccentric component, a side push plate and a supporting plate;

[0010] The rotating motor is arranged on the lifting frame, the output shaft of the rotating motor is arranged downward and is connected to the side push plate through the eccentric assembly, the supporting plate is arranged on the side push plate, and the supporting plate is used to support the tile blank.

[0011] By adopting the above technical solution, in the structurally stable ceramic tile blank storage device, the eccentric component includes a rotating disk, an eccentric shaft and an eccentric seat;

[0012] The turntable is connected to the output shaft of the rotating motor, the eccentric shaft is eccentrically connected to the turntable, a pulley is provided at the bottom of the eccentric shaft, the eccentric seat is provided below the turntable, a slide groove is provided on the eccentric seat, the pulley is located in the slide groove, the eccentric shaft is used to push the eccentric seat to telescopically move as the turntable rotates, and the side push plate is connected to the eccentric seat.

[0013] By adopting the above technical solution, in the structurally stable ceramic tile storage device, the first slide rail and the second slide rail are both in a convex shape.

[0014] By adopting the above technical solution, in the structurally stable tile blank storage device, a limiting slider is provided at the back of the lifting frame;

[0015] The limiting sliding block is provided with a limiting groove, and the limiting groove is slidably connected to the convex portion of the first sliding rail.

[0016] By adopting the above technical solution, in the structurally stable tile blank storage device, the edges around the counterweight block are provided with guide pulley blocks;

[0017] The guide pulley block is in sliding contact with the convex portion of the second slide rail.

[0018] According to the technical solution, in the ceramic tile blank storage device with stable structure, the chain lifting mechanism includes a driving motor, a double-tooth sprocket, a driven sprocket, a first chain and a second chain;

[0019] The double-tooth sprocket and the driven sprocket are respectively arranged on both sides of the top of the frame body, and the driving motor is connected to the double-tooth sprocket through a rotating shaft;

[0020] The double-tooth sprocket has a first toothed disc and a second toothed disc, the first chain is meshedly connected to the first toothed disc, one end of the first chain is connected to the counterweight block, and the other end of the first chain is connected to the side end of the lifting frame close to the counterweight block;

[0021] The second sprocket is on the same horizontal line as the driven sprocket. The second chain is meshed and connected to both the second sprocket and the driven sprocket at the same time. One end of the second chain is connected to the counterweight, and the other end of the second chain is connected to the side end of the lifting frame away from the counterweight.

[0022] With the above technical solution, in the tile blank storage device with stable structure, a rubber backing plate for anti-slip is provided on the supporting plate.

[0023] Compared with the prior art, the present utility model has the following beneficial effects:

[0024] During the blank storage process of the present utility model, the lifting frame can be precisely adjusted in height through the chain lifting mechanism to facilitate the smooth storage or docking of the tile blanks. The counterweight is in sliding contact with the second slide rail through the guiding pulley group, and the counterweight is connected to the lifting frame. With such a setting, not only the friction during the lifting process of the counterweight is effectively reduced, making the movement of the counterweight smoother and more stable, avoiding jamming and uneven phenomena, but also the weight balance during the lifting process can be achieved, thereby reducing the working load of the chain lifting mechanism and extending the service life of the equipment; the rotating motor of the tile clamping mechanism drives the side push plate to telescopically move through the eccentric component to achieve precise clamping and releasing of the tile blanks. The eccentric component converts the rotational motion into a linear motion, making the clamping action smoother and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0026] The structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those who are familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present utility model. Therefore, they do not have any technical substance. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in the present utility model.

[0027] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0028] Figure 2 It is a schematic diagram of the frame main body structure of the present utility model;

[0029] Figure 3Schematic diagram of the installation structure of the tile clamping mechanism of the present utility model;

[0030] Figure 4 Schematic diagram of the installation structure of the counterweight of the present utility model. Specific embodiments

[0031] In order to make the utility model purpose, features, and advantages of the present utility model more obvious and understandable, the following will combine the drawings in the embodiments of the present utility model to clearly and completely describe the technical solutions in the embodiments of the present utility model. Obviously, the embodiments described below are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0032] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be intermediate components present at the same time.

[0033] The following further illustrates the technical solutions of the present utility model in conjunction with the drawings and through specific embodiments.

[0034] As Figures 1 to 4 shown, the embodiment of the present utility model provides a tile blank storage device with stable structure, including a frame body 1, a chain lifting mechanism 2, a counterweight 3, a lifting frame 4, a tile clamping mechanism 5, a first slide rail 6, and a second slide rail 7;

[0035] The frame body 1 has a rectangular structure. Four of the first slide rails 6 are vertically arranged inside the four corners of the frame body 1. The lifting frame 4 is arranged between two of the first slide rails 6 on the same side. The chain lifting mechanism 2 is connected to the lifting frame 4. The chain lifting mechanism 2 is used to drive the lifting frame 4 to move up and down along the first slide rail 6; during the blank storage process, the lifting frame 4 can be accurately adjusted to a specified height as needed, so as to facilitate the smooth docking of the tile blanks between the storage rack and the conveying system, improving the automation degree and efficiency of the production line; the lifting frame 4 is arranged between two first slide rails 6 and is driven by the chain lifting mechanism 2, so that it maintains good balance and stability during the lifting process, reducing shaking and tilting.

[0036] Two of the second slide rails 7 are arranged between the first slide rail 6 and the inner side wall of the frame body 1. The counterweight 3 is arranged between the two second slide rails 7. The counterweight 3 can slide up and down relative to the second slide rails 7. The counterweight 3 is connected to the lifting frame 4. The counterweight 3 is used to balance the weight of the lifting frame 4. When the lifting frame 4 rises or falls, the counterweight 3 can provide a reverse balancing force to improve the smoothness of the lifting and moving of the lifting frame 4. Moreover, the counterweight 3 can also reduce the driving load of the chain lifting mechanism 2, thereby extending the service life of the chain lifting mechanism 2.

[0037] The tile clamping mechanism 5 is arranged on the lifting frame 4. The tile clamping mechanism 5 is used to clamp the tile blank to be sintered. The tile clamping mechanism 5 includes a rotating motor 51, an eccentric component 52, a side push plate 53 and a supporting plate 54.

[0038] The rotating motor 51 is arranged on the lifting frame 4. The output shaft of the rotating motor 51 is arranged downward and is connected to the side push plate 53 through the eccentric component 52. The supporting plate 54 is arranged on the side push plate 53. The supporting plate 54 is used to support the tile blank. The rotating motor 51 is connected to the side push plate 53 through the eccentric component 52, which can convert the rotational motion into a linear motion, and then push the side push plate 53 and the supporting plate 54 to move, so as to realize the clamping and releasing of the tile blank.

[0039] As Figure 3As shown, further, the eccentric assembly 52 includes a rotating disk 521, an eccentric shaft 522 and an eccentric seat 523, the rotating disk 521 is connected to the output shaft of the rotating motor 51, the eccentric shaft 522 is eccentrically connected to the rotating disk 521, a pulley 524 is provided at the bottom of the eccentric shaft 522, the eccentric seat 523 is arranged below the rotating disk 521, a slide groove 5230 is provided on the eccentric seat 523, the pulley 524 is located in the slide groove 5230, the eccentric shaft 522 is used to push the eccentric seat 523 to move telescopically as the rotating disk 521 rotates, and the side push plate 53 is connected to the eccentric seat 523. The output shaft of the rotating motor 51 is connected to the rotating disk 521. When the rotating motor 51 is started, the rotating disk 521 can be driven to rotate synchronously. The eccentric shaft 522 is arranged on the rotating disk 521, but not at the center of the rotating disk 521, but deviates from the center by a certain distance. Due to this eccentric connection, as the rotating disk 521 rotates, the eccentric shaft 522 also makes a circular motion. A pulley 524 is arranged at the bottom of the eccentric shaft 522. The pulley 524 is located in a slide groove 5230 on the eccentric seat 523. When the eccentric shaft 522 makes a circular motion with the rotating disk 521, the pulley 524 is arranged in a slide groove 5230 on the eccentric seat 523. The wheel 524 can move back and forth in the slide groove 5230 to convert the circular motion of the eccentric shaft 522 into the linear telescopic motion of the eccentric seat 523; when the eccentric seat 523 moves forward, the side push plate 53 also moves forward, pushing the supporting plate 54 to the clamping position, contacting the clamping surface of the tile blank, thereby clamping the tile blank; when the eccentric seat 523 moves backward, the side push plate 53 also retreats, thereby loosening the clamping of the tile blank so that it can be released or moved to the next process.

[0040] like Figure 2 and Figure 4 As shown, further, the first slide rail 6 and the second slide rail 7 are both in a convex shape.

[0041] like Figure 3 As shown, further, a limiting slider 41 is provided on the back of the lifting frame 4, and a limiting groove 410 is provided on the limiting slider 41. The limiting groove 410 is slidably connected to the convex portion of the first slide rail 6. Such a configuration can effectively prevent the lifting frame 4 from shaking left and right and tilting front and back during operation, thereby improving the stability and linearity of the lifting movement.

[0042] like Figure 4 As shown, further, the edges of the counterweight block 3 are provided with guide pulley groups 31, and the guide pulley groups 31 are in sliding contact with the convex portion of the second slide rail 7. The guide pulley groups 31 are in sliding contact with the convex portion of the second slide rail 7, which can effectively reduce the friction of the counterweight block 3 during the lifting process. The rolling friction of the guide pulley groups 31 is much smaller than the sliding friction, so that the movement of the counterweight block 3 is more stable and smooth, avoiding jamming and instability.

[0043] like Figure 1 and Figure 2 As shown, further, the chain lifting mechanism 2 includes a driving motor 21, a double-toothed sprocket 22, a driven sprocket 23, a first chain (not shown) and a second chain (not shown), the double-toothed sprocket 22 and the driven sprocket 23 are respectively arranged on both sides of the top of the frame body 1, the driving motor 21 is transmission-connected to the double-toothed sprocket 22 through a rotating shaft, the double-toothed sprocket 22 has a first toothed disc 221 and a second toothed disc 222, the first chain is meshedly connected to the first toothed disc 221, one end of the first chain is connected to the counterweight block 3, the other end of the first chain is connected to the side end of the lifting frame 4 close to the counterweight block 3, the second toothed disc 222 and the driven sprocket 23 are located on the same horizontal line, the second chain is meshedly connected to the second toothed disc 222 and the driven sprocket 23 at the same time, one end of the second chain is connected to the counterweight block 3, and the other end of the second chain is connected to the side end of the lifting frame 4 away from the counterweight block 3. When the driving motor 21 drives the double-toothed sprocket 22 to rotate, the first chain is pulled or loosened through the rotation of the first toothed disc 221, thereby pushing the counterweight 3 and the lifting frame 4 to move upward or downward. It should be noted that when the lifting frame 4 rises, the counterweight 3 falls, and vice versa. The weight of the counterweight 3 and the weight of the lifting frame 4 are balanced with each other. Through the synchronous drive of the chain lifting mechanism 2, the balance in the lifting process is achieved, the workload of the driving motor 21 is reduced, and the overall operation efficiency and reliability are improved.

[0044] like Figure 3 As shown, further, a rubber pad 541 for anti-skid is provided on the supporting plate 54. The rubber pad 541 can provide greater friction, effectively prevent the tile body from sliding on the supporting plate 54, reduce damage or deviation caused by sliding, and the rubber pad 541 has a good shock-absorbing effect, can absorb the vibration and impact generated during the operation of the equipment, reduce the impact force on the tile body, and improve the stability and safety of the equipment operation.

[0045] As described above, the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A tile storage device with stable structure, characterized in that, It includes a frame body, a chain lifting mechanism, a counterweight, a lifting frame, a tile clamping mechanism, a first slide rail and a second slide rail; The frame body is in a rectangular structure, four first slide rails are vertically arranged inside four corners of the frame body, the lifting frame is arranged between two first slide rails located on the same side, the chain lifting mechanism is connected to the lifting frame, and the chain lifting mechanism is used to drive the lifting frame to move up and down along the first slide rails; The two second slide rails are arranged between the first slide rail and the inner side wall of the frame body, the counterweight block is arranged between the two second slide rails, the counterweight block can be lifted and slid relative to the second slide rail, the counterweight block is connected to the lifting frame, and the counterweight block is used to balance the weight of the lifting frame; The tile clamping mechanism is arranged on the lifting frame, and is used to clamp the tile blank to be sintered. The tile clamping mechanism includes a rotating motor, an eccentric assembly, a side push plate and a supporting plate; The rotating motor is arranged on the lifting frame, the output shaft of the rotating motor is arranged downward and is connected to the side push plate through the eccentric assembly, the supporting plate is arranged on the side push plate, and the supporting plate is used to support the tile blank.

2. The tile blank storage device with stable structure according to claim 1, wherein, The eccentric assembly includes a rotating disk, an eccentric shaft and an eccentric seat; The turntable is connected to the output shaft of the rotating motor, the eccentric shaft is eccentrically connected to the turntable, a pulley is provided at the bottom of the eccentric shaft, the eccentric seat is provided below the turntable, a slide groove is provided on the eccentric seat, the pulley is located in the slide groove, the eccentric shaft is used to push the eccentric seat to telescopically move as the turntable rotates, and the side push plate is connected to the eccentric seat.

3. The tile blank storage device with stable structure according to claim 1, characterized in that, The first slide rail and the second slide rail are both in a convex shape.

4. The tile blank storage device with stable structure according to claim 1, characterized in that, The back of the lifting frame is provided with a limiting slider; The limiting sliding block is provided with a limiting groove, and the limiting groove is slidably connected to the convex portion of the first sliding rail.

5. The tile blank storage device with stable structure according to claim 1, characterized in that, The edges of the counterweight block are surrounded by guide pulley blocks; The guide pulley block is in sliding contact with the convex portion of the second slide rail.

6. The tile blank storage device with stable structure according to claim 1, wherein, The chain lifting mechanism comprises a driving motor, a double-tooth sprocket, a driven sprocket, a first chain and a second chain; The double-tooth sprocket and the driven sprocket are respectively arranged on both sides of the top of the frame body, and the driving motor is connected to the double-tooth sprocket through a rotating shaft; The double-tooth sprocket has a first toothed disc and a second toothed disc, the first chain is meshedly connected to the first toothed disc, one end of the first chain is connected to the counterweight block, and the other end of the first chain is connected to the side end of the lifting frame close to the counterweight block; The second toothed disc and the driven sprocket are located on the same horizontal line, the second chain is meshed and connected with the second toothed disc and the driven sprocket at the same time, one end of the second chain is connected to the counterweight block, and the other end of the second chain is connected to the side end of the lifting frame away from the counterweight block.

7. The tile blank storage device with stable structure according to claim 1, characterized in that, The supporting plate is provided with a rubber pad for anti-skid.

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