Discharging hopper with vibration structure
By introducing vibration structure and adjustment components into the lower hopper, the problems of blockage and fixed discharge speed of the lower hopper are solved, and the effect of preventing blockage and flexible adjustment of the discharge speed is achieved.
Patent Information
- Application Number
- CN202421740322.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing down hoppers are prone to clogging and the loading speed is fixed, making it difficult to adjust according to the processing speed.
A down hopper with a vibration structure is designed to drive the main gear and secondary gear ring through a dual-axis motor to drive the vibration ball and the dredging rod to avoid blockage, and to control the size of the down opening to adjust the discharge speed through a reduction motor.
The anti-blocking and flexible adjustment of the feeding speed of the hopper are achieved, improving the feeding efficiency and adaptability.
Smart Images

Figure CN223060190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lower hoppers, in particular to a lower hopper with a vibration structure. Background Art
[0002] Blanking refers to the process of removing materials of a certain shape, quantity or quality from the entire material or batch of materials after determining the shape, quantity or quality of the materials required to make a certain equipment or product. The blanking hopper refers to the combination of a container and a transportation component used to fill the raw materials for blanking operations. The blanking hopper can be used in the material adding operation of mixing tanks and reaction tanks. In the actual working process, the blanking hopper is easily blocked during blanking, and the inner wall of the blanking pipe will adhere to the residual raw materials. Therefore, we have launched a blanking hopper with a vibration structure.
[0003] The existing technology has the following problems: 1. In order to facilitate material discharge, the existing material discharge hopper is mostly designed in a hopper shape, which is larger at the top and smaller at the bottom. It is easy to get blocked during material discharge, affecting the efficiency of material discharge; 2. The material discharge speed of the existing material discharge hopper is mostly fixed. When it is necessary to adjust the material discharge speed according to the processing speed, it is often necessary to replace the material discharge pipe with different diameters. Utility Model Content
[0004] The purpose of the utility model is to provide a lower hopper with a vibration structure to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a lower hopper with a vibration structure, comprising a hopper body, the hopper body is movably inserted in the top annular groove of a lower tube, an annular mounting groove is provided on the outer side of the middle part of the lower tube, a vibration component is provided in the middle part of the annular mounting groove, a dredging component is provided in the middle part of the lower tube, and a diameter adjustment component is fixedly connected to the bottom end of the lower tube;
[0006] The vibration assembly includes a dual-axis motor fixedly connected to one side of a feeding tube via two connecting plates, a main gear is fixedly connected to the top output end of the dual-axis motor, a secondary gear ring is meshed on one side of the main gear, a rotating ring is fixedly connected to the bottom surface of the secondary gear ring, three vibration balls are fixedly connected to the top surface of the secondary gear ring, and the rotating ring is rotatably connected in an annular groove on the bottom surface of the annular mounting groove.
[0007] Further preferably, a plurality of springs and a plurality of vertical rods are fixedly connected to the bottom surface of the hopper body, and the bottom ends of the plurality of vertical rods penetrate into the interior of the annular mounting groove and are connected to the contact ball, and the lowest point of the spherical surface of the contact ball is lower than the highest point of the spherical surface of the vibration ball.
[0008] Further preferably, the dredging component includes a main bevel gear fixedly connected to the bottom output end of the dual-axis motor. One side of the main bevel gear meshes with a secondary bevel gear, and one side of the secondary bevel gear is fixedly connected to a dredging shaft.
[0009] Further preferably, the dredging shaft extends into the interior of the feed pipe, and several groups of dredging rods are provided on the surface of the part of the dredging shaft extending inside the feed pipe.
[0010] Further preferably, the diameter adjustment component includes a housing fixedly connected to the bottom end of the feed pipe. One side of the bottom surface of the housing is fixedly connected to a reduction motor. A feed opening is provided in the middle of the housing, and the inner diameter of the feed opening is the same as the inner diameter of the feed pipe.
[0011] Further preferably, the output end of the reduction motor is fixedly connected to a driving gear. One side of the driving gear meshes with a toothed ring. A rotating ring is provided at the bottom edge of the toothed ring, and the rotating ring is slidably connected to the inner bottom groove of the housing.
[0012] Further preferably, several arc-shaped connecting rods are rotatably connected to the bottom surface of the toothed ring through a connecting shaft. One end of each of the several arc-shaped connecting rods close to the middle of the housing is hinged with a sealing piece, and the sealing piece is rotatably connected to the inner top surface of the housing through a connecting shaft.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] In the present utility model, the dual-axis motor drives the main bevel gear to rotate. When the main bevel gear rotates, it drives the secondary bevel gear to rotate. When the secondary bevel gear rotates, it drives the dredging shaft to rotate. The rotation of the dredging shaft drives the dredging rods to stir inside the feed pipe, and cooperating with the vibration component can prevent the raw materials from being blocked inside the feed pipe.
[0015] In the present utility model, the reduction motor drives the driving gear to rotate. The rotation of the driving gear drives the toothed ring to rotate. The toothed ring rotates with the rotating ring in the inner bottom groove of the housing. If the toothed ring rotates clockwise, the arc-shaped connecting rods drive the sealing piece to rotate around the connecting shaft where the sealing piece is rotatably connected to the housing. At this time, the sealing piece will contract towards the inside of the housing, increasing the diameter of the feed opening. Vice versa, the size of the feed opening can be reduced. By controlling the size of the feed opening, the purpose of adjusting the feeding speed can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the main perspective structural schematic diagram of the present utility model;
[0017] Figure 2 is the front sectional perspective structural schematic diagram of the present utility model;
[0018] Figure 3 is the present utility model Figure 2A in the figure is an enlarged schematic diagram of the three-dimensional structure;
[0019] Figure 4 For this utility model Figure 2 A schematic diagram of the three-dimensional structure is enlarged at B in FIG.
[0020] Figure 5 This is a schematic diagram of the main three-dimensional structure of the dredging component of the utility model;
[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the diameter adjustment component of the utility model when viewed from above.
[0022] In the figure: 1. hopper body; 101. spring; 102. vertical rod; 103. contact ball; 2. discharge pipe; 3. annular mounting groove; 4. vibration assembly; 401. double-axis motor; 402. main gear; 403. secondary gear ring; 404. rotating ring; 405. vibration ball; 5. dredging assembly; 501. main bevel gear; 502. secondary bevel gear; 503. dredging shaft; 504. dredging rod; 6. diameter adjustment assembly; 601. housing; 602. reduction motor; 603. driving gear; 604. gear ring; 605. rotating ring; 606. arc connecting rod; 607. sealing piece. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 6 The utility model provides a technical solution: a lower hopper with a vibration structure, comprising a hopper body 1, the hopper body 1 is movably inserted in the top annular groove of a lowering pipe 2, an annular mounting groove 3 is provided on the outer middle part of the lowering pipe 2, a vibration component 4 is provided in the middle part of the annular mounting groove 3, a dredging component 5 is provided in the middle part of the lowering pipe 2, and a diameter adjustment component 6 is fixedly connected to the bottom end of the lowering pipe 2;
[0025] The vibration assembly 4 includes a dual-axis motor 401 fixedly connected to one side of the blanking pipe 2 through two connecting plates. The top output end of the dual-axis motor 401 is fixedly connected with a main gear 402. One side of the main gear 402 meshes with a secondary toothed ring 403. The bottom surface of the secondary toothed ring 403 is fixedly connected with a rotating ring 404. The top surface of the secondary toothed ring 403 is fixedly connected with three vibration balls 405. The rotating ring 404 is rotatably connected in the bottom annular groove of the annular installation groove 3. The bottom surface of the hopper body 1 is fixedly connected with a plurality of springs 101 and a plurality of vertical rods 102 respectively. The bottom ends of the plurality of vertical rods 102 penetrate into the interior of the annular installation groove 3 and are connected with contact balls 103. The lowest point of the spherical surface of the contact ball 103 is lower than the highest point of the spherical surface of the vibration ball 405. By rotating the dual-axis motor 401 to drive the main gear 402 to rotate, the main gear 402 drives the meshing secondary toothed ring 403 to rotate. At this time, the vibration balls 405 on the top surface of the secondary toothed ring 403 will intermittently contact the upper contact balls 103. The vibration balls 405 will push up the contact balls 103. When the contact balls 103 rise, they will drive the hopper body 1 to rise through the vertical rods 102. When the hopper body 1 rises, it will stretch the springs 101. When the vibration balls 405 are separated from the contact balls 103, the springs 101 rebound to drive the hopper body 1 to move downward. Repeating like this can make the hopper body 1 vibrate up and down continuously. The vibration assembly 4 can accelerate the blanking speed of the hopper body 1, and when the vibration balls 405 are less than half of the complete sphere, this structure ensures that even when the contact balls 103 drop to the lowest point and contact the rotating vibration balls 405, they can still be pushed up by the vibration balls 405 and will not get stuck.
[0026] In this embodiment, as Figure 2 and Figure 5 shown, the dredging assembly 5 includes a main bevel gear 501 fixedly connected to the bottom output end of the dual-axis motor 401. One side of the main bevel gear 501 meshes with a secondary bevel gear 502. One side of the secondary bevel gear 502 is fixedly connected with a dredging shaft 503. The dredging shaft 503 extends into the interior of the blanking pipe 2. A plurality of groups of dredging rods 504 are arranged on the surface of the part of the dredging shaft 503 extending to the inner side of the blanking pipe 2. By driving the main bevel gear 501 to rotate through the dual-axis motor 401, when the main bevel gear 501 rotates, it will drive the secondary bevel gear 502 to rotate. When the secondary bevel gear 502 rotates, it will drive the dredging shaft 503 to rotate. The rotation of the dredging shaft 503 drives the dredging rods 504 to stir in the blanking pipe 2, and cooperating with the vibration assembly 4 can prevent the raw materials from being blocked in the blanking pipe 2.
[0027] In this embodiment, as Figure 2 、 Figure 4 and Figure 6As shown in the figure, the diameter adjustment assembly 6 includes a housing 601 fixedly connected to the bottom end of the blanking pipe 2. One side of the bottom surface of the housing 601 is fixedly connected with a reduction motor 602. A blanking port is formed in the middle of the housing 601, and the inner diameter of the blanking port is the same as that of the blanking pipe 2. The output end of the reduction motor 602 is fixedly connected with a driving gear 603. A gear ring 604 is meshed with one side of the driving gear 603. A rotating ring 605 is arranged at the bottom edge of the gear ring 604. The rotating ring 605 is slidably connected in the inner bottom groove of the housing 601. A plurality of arc-shaped connecting rods 606 are rotatably connected to the bottom surface of the gear ring 604 through a connecting shaft. One ends of the plurality of arc-shaped connecting rods 606 close to the middle of the housing 601 are all hinged with a sealing piece 607. The sealing piece 607 is rotatably connected to the inner top surface of the housing 601 through a connecting shaft. When it is necessary to adjust the blanking speed, the reduction motor 602 is driven to drive the driving gear 603 to rotate. The rotation of the driving gear 603 will drive the gear ring 604 to rotate. The gear ring 604 rotates with the rotating ring 605 rotating in the inner bottom groove of the housing 601. If the gear ring 604 rotates clockwise, the arc-shaped connecting rod 606 drives the sealing piece 607 to rotate around the connecting shaft where the sealing piece 607 is rotatably connected to the housing 601. At this time, the sealing piece 607 will contract into the housing 601, increasing the diameter of the blanking port. Similarly, vice versa, the size of the blanking port can be reduced. By controlling the size of the blanking port, the purpose of adjusting the blanking speed can be achieved.
[0028] The usage method and advantages of the present utility model: When the blanking hopper with a vibration structure is in use, the working process is as follows:
[0029] Such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6As shown in the figure, first, the blanking pipe 2 is docked at the top of the processing equipment. Then, the size of the blanking port is adjusted as needed. The driving gear 603 is driven to rotate by the reduction motor 602. The rotation of the driving gear 603 drives the gear ring 604 to rotate. The rotation of the gear ring 604 causes the rotating ring 605 to rotate in the inner bottom groove of the housing 601. If the gear ring 604 rotates clockwise, the arc-shaped connecting rod 606 drives the sealing piece 607 to rotate around the connecting shaft where the sealing piece 607 is rotatably connected to the housing 601. At this time, the sealing piece 607 will contract into the housing 601, increasing the diameter of the blanking port. Vice versa, the size of the blanking port can be reduced. By controlling the size of the blanking port, the purpose of adjusting the blanking speed is achieved. While blanking, the dual-axis motor 401 is started. The vibration ball 405 on the top surface of the secondary gear ring 403 driven by the dual-axis motor 401 will intermittently contact the contact ball 103 above, causing the hopper body 1 to be continuously lifted and dropped, generating vibration. The dual-axis motor 401 can also drive the main bevel gear 501 to rotate. When the main bevel gear 501 rotates, it drives the secondary bevel gear 502 to rotate. The rotation of the secondary bevel gear 502 drives the dredging shaft 503 to rotate. The rotation of the dredging shaft 503 drives the dredging rod 504 to stir in the blanking pipe 2, cooperating with the vibration assembly 4 to prevent the raw materials from clogging in the blanking pipe 2.
[0030] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A blanking hopper with a vibration structure, comprising a hopper body (1), characterized in that: The hopper body (1) is movably inserted into the top annular groove of the blanking pipe (2). An annular mounting groove (3) is formed on the outer side of the middle part of the blanking pipe (2). A vibration assembly (4) is arranged in the middle of the annular mounting groove (3). A dredging assembly (5) is arranged in the middle of the blanking pipe (2). The bottom end of the blanking pipe (2) is fixedly connected with a diameter adjusting assembly (6). The vibration assembly (4) includes a double-shaft motor (401) fixedly connected to one side of the blanking pipe (2) through two connecting plates. The top output end of the double-shaft motor (401) is fixedly connected with a main gear (402). A sub-tooth ring (403) is meshed with one side of the main gear (402). The bottom surface of the sub-tooth ring (403) is fixedly connected with a rotating ring (404). The top surface of the sub-tooth ring (403) is fixedly connected with three vibration balls (405). The rotating ring (404) is rotatably connected in the bottom annular groove of the annular mounting groove (3).
2. The feeding hopper with a vibration structure according to claim 1, characterized in that: A plurality of springs (101) and a plurality of vertical rods (102) are respectively fixedly connected to the bottom surface of the hopper body (1). The bottom ends of the plurality of vertical rods (102) penetrate into the inside of the annular mounting groove (3) and are connected with contact balls (103). The lowest point of the spherical surface of the contact ball (103) is lower than the highest point of the spherical surface of the vibration ball (405).
3. The hopper with a vibration structure according to claim 1, characterized in that: The dredging assembly (5) includes a main bevel gear (501) fixedly connected to the bottom output end of the double-shaft motor (401). A sub-bevel gear (502) is meshed with one side of the main bevel gear (501). A dredging shaft (503) is fixedly connected to one side of the sub-bevel gear (502).
4. The feeding hopper with a vibration structure according to claim 3, characterized in that: The dredging shaft (503) extends into the inside of the blanking pipe (2). A plurality of groups of dredging rods (504) are arranged on the surface of the part of the dredging shaft (503) extending into the inner side of the blanking pipe (2).
5. The hopper with a vibration structure according to claim 1, characterized in that: The diameter adjusting assembly (6) includes a housing (601) fixedly connected to the bottom end of the blanking pipe (2). A reduction motor (602) is fixedly connected to one side of the bottom surface of the housing (601). A blanking port is formed in the middle of the housing (601), and the inner diameter of the blanking port is the same as the inner diameter of the blanking pipe (2).
6. The feeding hopper with a vibration structure according to claim 5, characterized in that: The output end of the reduction motor (602) is fixedly connected with a driving gear (603). A toothed ring (604) is meshed with one side of the driving gear (603). A rotating ring (605) is arranged on the bottom edge of the toothed ring (604). The rotating ring (605) is slidably connected in the inner bottom groove of the housing (601).
7. The hopper with a vibration structure according to claim 6, characterized in that: The bottom surface of the toothed ring (604) is rotatably connected with a plurality of arc-shaped connecting rods (606) through connecting shafts. One ends of the plurality of arc-shaped connecting rods (606) close to the middle of the housing (601) are all hinged with sealing pieces (607). The sealing pieces (607) are rotatably connected to the inner top surface of the housing (601) through connecting shafts.