Non-intervention full-automatic lining curling device

Abstract

The utility model discloses a non-intervention full-automatic lining curling device which comprises a curling unit, a frame body cross beam, a machine frame, a floating roller bed assembly, a rear frame body assembly, a first driving roller, a first auxiliary driving roller, a front frame body assembly, a front support, a second driving roller, a second driven roller, a second tensioning plate, a second auxiliary driving roller and a second floating roller. A curling unit is connected to the rack, a rear frame body assembly is arranged on one side of the curling unit, a floating roller bed assembly is arranged on one side of the rear frame body assembly, and a front frame body assembly is arranged on one side of the floating roller bed assembly; by introducing the double-station design, alternate operation of two stations can be realized in the occupied space of the same equipment, the space utilization rate of a production area is effectively improved, the occupied area of a production workshop is reduced, more possibilities are provided for the layout of other production equipment, and the production efficiency is improved. And the compactness and efficiency of the whole production line are further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of inner lining curling, in particular to a non-intervention full-automatic inner lining curling device. Background Technique

[0002] The inner lining curling device is a mechanical device dedicated to processing the curling and coiling of inner lining components. The application of the inner lining curling device is first based on the processing requirements of specific materials; these materials often need to have certain flexibility, wear resistance, corrosion resistance or other special properties to meet the usage requirements of the final product; therefore, the material processing technology provides the material basis for the inner lining curling device, including but not limited to cutting, forming, surface treatment and other processes of materials such as metals, plastics, rubbers, fibers, etc. The inner lining curling device has a wide range of applications in many fields, such as the tire manufacturing industry, the pipe manufacturing industry, the textile industry, etc.; with the continuous progress of technology and the continuous change of market demand, the inner lining curling device is also constantly carrying out technological innovation and upgrading; for example, developing new materials to improve the performance of the inner lining layer; optimizing the equipment structure and control system to improve production efficiency and product quality; and using Internet of Things and big data technologies to achieve intelligent management, etc.

[0003] The existing inner lining curling devices have the following defects: First, the single-station design has low space utilization rate, which limits the flexibility of the equipment layout and directly affects the improvement of the overall processing efficiency; in a single station, the equipment cannot perform parallel operations such as material loading or pretreatment during the curling operation, resulting in waste of production time and idle production capacity; Second, during the curling switching, it still relies on manual operation. This situation not only poses a safety hazard, but also greatly restricts the improvement of production efficiency. Manual intervention not only increases the uncertainty during the operation process, which may lead to accidents, but also means the interruption of the production process and cannot perform the curling operation continuously and efficiently. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a non-intervention full-automatic inner lining curling device to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the utility model provides the following technical solution: A non-intervention full-automatic inner lining curling device, including a frame, a curling unit is connected to the frame, a rear frame body assembly is arranged on one side of the curling unit, a floating roller bed assembly is arranged on one side of the rear frame body assembly, a front frame body assembly is arranged on one side of the floating roller bed assembly. The floating roller bed assembly includes a fixed frame chain plate, a cylinder hanger is connected to the lower surface of the fixed frame chain plate, a cylinder body is connected to the cylinder hanger, a top column is connected to the output end of the cylinder body, a roller bed hanger is arranged at the bottom end of the cylinder hanger, and the roller bed hanger is connected to the top column, a frame is connected to the roller bed hanger, and a roller is rotatably connected to the frame.

[0006] As a further technical solution of the present utility model, a frame cross beam is connected to the frame, and the fixed frame chain plate is connected to the frame cross beam, and a conveyor belt cross beam is connected to the frame cross beam.

[0007] As a further technical solution of the present utility model, anchor bolts are connected to the frame by threading.

[0008] As a further technical solution of the present utility model, the rear frame assembly includes a rear support, a first lifting and pulling column is connected to the rear support, and the first lifting and pulling column is connected to the conveyor belt cross beam. A first tensioning plate is connected to the rear support, a first driving roller is rotatably connected to the first tensioning plate, a first driven roller is arranged on one side of the first driving roller, a first auxiliary driving roller is arranged on one side of the first driven roller, and both the first driven roller and the first auxiliary driving roller are rotatably connected to the rear support. A first floating roller is arranged at the top end of the first auxiliary driving roller, and the first floating roller is connected to the rear support.

[0009] As a further technical solution of the present utility model, a first reinforcing beam is connected to the rear support.

[0010] As a further technical solution of the present utility model, the front frame assembly includes a front support, a second lifting and pulling column is connected to the front support, and the second lifting and pulling column is connected to the conveyor belt cross beam. A driving roller plate and a second tensioning plate are connected to the front support, a second driving roller is rotatably connected to the driving roller plate, a second auxiliary driving roller is rotatably connected to the second tensioning plate, a second driven roller is rotatably connected to the front support, a second floating roller is arranged at the top end of the second driving roller, and the second floating roller is connected to the front support.

[0011] As a further technical solution of the present utility model, a second reinforcing beam is connected to the front support.

[0012] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows: By introducing a dual-station design, the present utility model can realize the alternating operation of two stations within the occupied space of the same device, effectively improving the space utilization rate of the production area. This not only reduces the floor area of the production workshop but also provides more possibilities for the layout of other production equipment, further enhancing the compactness and efficiency of the overall production line. The dual-station structure allows preparatory work such as loading, preprocessing, or unloading of materials to be carried out at one station while the coiling operation is being performed at the other station, achieving the continuity and parallelism of the production process. This seamless working mode significantly shortens the production cycle, improves the utilization rate of the equipment and the processing efficiency, thus meeting the market demand for high-efficiency and rapid production. At the same time, the automatic switching of the coiling station is realized through the floating roller bed structure, reducing the safety hazards caused by human factors. The precise control and stable operation of the floating roller bed structure ensure the safety and reliability during the station switching process, effectively preventing the occurrence of accidents and providing a safer working environment for production personnel. At the same time, the coiling station can complete the switching quickly and accurately without manual intervention, thus avoiding the interruption of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0014] Figure 1 It is a front view structural schematic diagram of the whole of the present utility model;

[0015] Figure 2 It is a top view structural schematic diagram of the whole of the present utility model;

[0016] Figure 3 It is a front view structural schematic diagram of the floating roller bed assembly of the present utility model;

[0017] Figure 4 It is a side view structural schematic diagram of the floating roller bed assembly of the present utility model;

[0018] Figure 5 It is a front view structural schematic diagram of the rear frame body assembly of the present utility model;

[0019] Figure 6 It is a front view structural schematic diagram of the front frame body assembly of the present utility model.

[0020] In the figure: 1, coiling unit; 2, frame crossbeam; 3, frame; 4, floating roller bed assembly; 41, fixed frame chain plate; 42, frame; 43, roller; 44, cylinder hanger; 45, cylinder body; 46, roller bed hanger; 47, jacking post; 5, anchor bolt; 6, conveyor belt crossbeam; 7, rear frame assembly; 71, rear support; 72, first floating roller; 73, first lifting and pulling upright post; 74, first driven roller; 75, first strengthening beam; 76, first tensioning plate; 77, first driving roller; 78, first auxiliary driven roller; 8, front frame assembly; 81, front support; 82, second driving roller; 83, driving roller plate; 84, second strengthening beam; 85, second lifting and pulling upright post; 86, second driven roller; 87, second tensioning plate; 88, second auxiliary driven roller; 89, second floating roller. Detailed implementation mode

[0021] In order to make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to the attached Figure 1 - attached Figure 6, an embodiment provided by the present utility model: a non-invasive full-automatic inner lining curling device, including a frame 3, a curling unit 1 is connected to the frame 3, a rear frame assembly 7 is arranged on one side of the curling unit 1, a floating roller bed assembly 4 is arranged on one side of the rear frame assembly 7, a front frame assembly 8 is arranged on one side of the floating roller bed assembly 4. The floating roller bed assembly 4 includes a fixed frame chain plate 41, a cylinder hanger 44 is connected to the lower surface of the fixed frame chain plate 41, a cylinder main body 45 is connected to the cylinder hanger 44, the output end of the cylinder main body 45 is connected to a top column 47, a roller bed hanger 46 is arranged at the bottom end of the cylinder hanger 44, and the roller bed hanger 46 is connected to the top column 47. A frame 42 is connected to the roller bed hanger 46, and a roller 43 is rotatably connected to the frame 42; a frame cross beam 2 is connected to the frame 3, and the fixed frame chain plate 41 is connected to the frame cross beam 2. A conveyor belt cross beam 6 is connected to the frame cross beam 2, and the conveyor belt cross beam 6 is used to fix the rear frame assembly 7 and the front frame assembly 8; a floor bolt 5 is threadedly connected to the frame 3, and the floor bolt 5 is used to fix the frame 3; the rear frame assembly 7 includes a rear support 71, a first lifting and pulling column 73 is connected to the rear support 71, and the first lifting and pulling column 73 is connected to the conveyor belt cross beam 6. A first tensioning plate 76 is connected to the rear support 71, a first driving roller 77 is rotatably connected to the first tensioning plate 76, a first driven roller 74 is arranged on one side of the first driving roller 77, a first auxiliary driving roller 78 is arranged on one side of the first driven roller 74, and both the first driven roller 74 and the first auxiliary driving roller 78 are rotatably connected to the rear support 71. A first floating roller 72 is arranged at the top end of the first auxiliary driving roller 78, and the first floating roller 72 is connected to the rear support 71. The first driving roller 77, the first driven roller 74, the first auxiliary driving roller 78 and the first floating roller 72 are used for the conveying and guiding of the inner lining material; a first reinforcing beam 75 is connected to the rear support 71, and the first reinforcing beam 75 is used to enhance the support structure strength of the rear support 71; the front frame assembly 8 includes a front support 81, a second lifting and pulling column 85 is connected to the front support 81, and the second lifting and pulling column 85 is connected to the conveyor belt cross beam 6. A driving roller plate 83 and a second tensioning plate 87 are connected to the front support 81, a second driving roller 82 is rotatably connected to the driving roller plate 83, a second auxiliary driving roller 88 is rotatably connected to the second tensioning plate 87, a second driven roller 86 is rotatably connected to the front support 81. A second floating roller 89 is arranged at the top end of the second driving roller 82, and the second floating roller 89 is connected to the front support 81. The second driving roller 82, the second driven roller 86, the second auxiliary driving roller 88 and the second floating roller 89 are used for the conveying and guiding of the inner lining material; a second reinforcing beam 84 is connected to the front support 81, and the second reinforcing beam 84 is used to enhance the support structure strength of the front support 81.

[0023] Working principle: When using the utility model for inner lining curling, first ensure that all components such as the curling unit 1, the floating roller bed assembly 4, the rear frame assembly 7, and the front frame assembly 8 are correctly installed and debugged. According to the characteristics and specifications of the inner lining material, preset the curling parameters of the curling unit 1 and the conveying speed of the floating roller bed assembly 4 through the control system. During use, first, the material to be curled enters the front frame assembly 8 through the conveying device. The front frame assembly 8 drives the second driving roller 82 on the driving roller plate 83 of the front support 81 through a motor. When the inner lining material to be curled is placed at the entrance of the front frame assembly 8, it first contacts the second driving roller 82. As the second driving roller 82 rotates, the inner lining material is pulled and conveyed forward. During the conveying process, the second driven roller 86, the second auxiliary driving roller 88, and the second floating roller 89 successively play the roles of supporting and guiding to ensure that the inner lining material remains flat and stable on the conveying path. After being guided by the roller 43 in the floating roller bed assembly 4, it enters the rear frame assembly 7. The rear frame assembly 7 drives the first driving roller 77 on the rear support 71 to rotate through a motor. With the rotation of the first driving roller 77 and the rotation of the first driven roller 74 and the first auxiliary driving roller 78, the inner lining material is conveyed. Under the guiding action of the first floating roller 72, the inner lining material enters the curling unit 1 for curling processing. When the curling unit 1 on one side of the rear frame assembly 7 is working, the control system will issue a station switching instruction. The cylinder body 45 on the cylinder hanger 44 drives the ejector rod 47 to push the roller bed hanger 46 downward. The roller 43 on the frame 42 drives the subsequent inner lining material to enter the curling unit 1 on the second station for processing. While the curling unit 1 on the second station is processing, the floating roller bed assembly 4 is reset, and the inner lining material is conveyed to the curling unit 1 on the first station for processing, completing the automatic switching of the double stations; wherein the first tensioning plate 76 and the second tensioning plate 87 are used to adjust the tension between the rollers, the first hanging and pulling upright column 73 and the second hanging and pulling upright column 85 are respectively used to fix the rear support 71 and the front support 81 on the conveyor belt cross beam 6, the first reinforcing beam 75 and the second reinforcing beam 84 are respectively used to strengthen the structural strength of the rear support 71 and the front support 81, the anchor bolts 5 are used to fix the machine frame 3, and the fixed frame chain plate 41 is used to install the cylinder hanger 44 on the frame cross beam 2.

[0024] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art can understand and implement it without creative efforts.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments or equivalently replace some of the technical features. These modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A non-invasive fully automatic inner lining curling device, comprising a frame (3), characterized in that: A coiling unit (1) is connected to the frame (3). A rear frame assembly (7) is arranged on one side of the coiling unit (1). A floating roller bed assembly (4) is arranged on one side of the rear frame assembly (7). A front frame assembly (8) is arranged on one side of the floating roller bed assembly (4). The floating roller bed assembly (4) includes a fixed frame chain plate (41). A cylinder hanger (44) is connected to the lower surface of the fixed frame chain plate (41). A cylinder body (45) is connected to the cylinder hanger (44). A top column (47) is connected to the output end of the cylinder body (45). A roller bed hanger (46) is arranged at the bottom end of the cylinder hanger (44), and the roller bed hanger (46) is connected to the top column (47). A frame (42) is connected to the roller bed hanger (46). A roller (43) is rotatably connected to the frame (42).

2. The non-invasive full-automatic inner liner curling device according to claim 1, wherein: A frame cross beam (2) is connected to the frame (3), and the fixed frame chain plate (41) is connected to the frame cross beam (2). A conveyor belt cross beam (6) is connected to the frame cross beam (2).

3. The non-invasive full-automatic inner lining curling device according to claim 2, characterized in that: Anchor bolts (5) are screwed onto the frame (3).

4. A non-invasive fully automatic inner lining curling device according to claim 1, characterized in that: The rear frame assembly (7) includes a rear support (71). A first lifting and pulling upright column (73) is connected to the rear support (71), and the first lifting and pulling upright column (73) is connected to the conveyor belt cross beam (6). A first tensioning plate (76) is connected to the rear support (71). A first driving roller (77) is rotatably connected to the first tensioning plate (76). A first driven roller (74) is arranged on one side of the first driving roller (77). A first auxiliary driving roller (78) is arranged on one side of the first driven roller (74), and both the first driven roller (74) and the first auxiliary driving roller (78) are rotatably connected to the rear support (71). A first floating roller (72) is arranged at the top end of the first auxiliary driving roller (78), and the first floating roller (72) is connected to the rear support (71).

5. The non-invasive fully automatic inner liner curling device according to claim 4, characterized in that: A first reinforcing beam (75) is connected to the rear support (71).

6. The non-invasive full-automatic inner liner curling device according to claim 1, wherein: The front frame assembly (8) includes a front support (81). A second lifting and pulling upright column (85) is connected to the front support (81), and the second lifting and pulling upright column (85) is connected to the conveyor belt cross beam (6). A driving roller plate (83) and a second tensioning plate (87) are connected to the front support (81). A second driving roller (82) is rotatably connected to the driving roller plate (83). A second auxiliary driving roller (88) is rotatably connected to the second tensioning plate (87). A second driven roller (86) is rotatably connected to the front support (81). A second floating roller (89) is arranged at the top end of the second driving roller (82), and the second floating roller (89) is connected to the front support (81).

7. The non-invasive full-automatic inner lining curling device according to claim 6, characterized in that: A second reinforcing beam (84) is connected to the front support (81).

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