Carbon fiber broadening, shaping and cutting equipment

By designing carbon fiber widening and shaping cutting equipment, the carbon fiber strips are evenly scattered in the feeding box by using the role of lever and airflow, solving the problem of concentrated carbon fiber strips and improving production efficiency.

CN223060346UActive Publication Date: 2025-07-04HENAN TANFANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422233888.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-04
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The carbon fiber strips formed by existing carbon fiber cutting equipment are relatively concentrated when they fall into the feed box, which affects the production efficiency of subsequent carbon fiber prepreg processes.

Method used

A carbon fiber widening and shaping cutting device is designed, including a flattening roller mechanism, a traction roller mechanism, a conveying platform and a cutting device. The lever driven by the second speed control motor is rotated in the material collection box, and the carbon fiber strips are evenly scattered through the rotation of the lever and the airflow action to avoid redispersion.

Benefits of technology

The uniform dispersion of carbon fiber strips in the collection box is achieved, production efficiency is improved, redispersion steps in subsequent processes are reduced, and overall production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223060346U_ABST
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Abstract

The utility model provides carbon fiber broadening, shaping and cutting equipment which solves the problem that carbon fiber strips formed after a carbon fiber belt is cut by adopting the carbon fiber cutting equipment are scattered and distributed more intensively when falling into a material receiving box. The device comprises a rack, a large mounting plate is fixedly arranged at the top of the rack, a flattening roller mechanism, a traction roller mechanism, a conveying platform and a cutting device are sequentially arranged on the large mounting plate from left to right, and a pressing roller mechanism is arranged above the conveying platform; a seventh fixing plate extending rightwards is arranged at the right end of the rear side of the rack, a second speed adjusting motor is fixedly arranged on the seventh fixing plate, an output shaft of the second speed adjusting motor is connected with the rear end of a mandrel, and the front end of the mandrel rotationally penetrates through the rear side wall of the material collecting box and is rotationally connected with the front side wall of the material collecting box; the mandrel is fixedly sleeved with two first fixing plates which are arranged in a front-back spaced mode, and a plurality of shifting rods which are arranged around the mandrel at equal intervals are fixedly connected between the two first fixing plates.
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Description

Technical Field

[0001] The utility model relates to the field of carbon fiber composite material production, in particular to a carbon fiber spreading, shaping and cutting device. Background Art

[0002] The chopped carbon fiber SMC sheet prepreg is a new type of composite material, which has high strength and stiffness. Compared with continuous carbon fiber prepreg, it has better forming performance and can prepare products with complex shapes through hot pressing.

[0003] After the carbon fiber is spread, the fibers have a more uniform dispersion degree and higher straightness. Using the spread carbon fiber filaments to prepare SMC molding compounds can not only improve the mechanical properties of carbon fiber composite products, but also have unique appearance characteristics.

[0004] At present, the carbon fiber strips formed after the carbon fiber cutting device cuts the carbon fiber tape are scattered and concentrated when falling into the receiving box. During the subsequent carbon fiber impregnation process, the carbon fiber tape strips need to be evenly dispersed again, which affects the production efficiency. Summary of the Utility Model

[0005] In order to solve the problem that the carbon fiber strips formed after the carbon fiber cutting device cuts the carbon fiber tape are scattered and concentrated when falling into the receiving box in the background art, the utility model provides a carbon fiber spreading, shaping and cutting device.

[0006] The technical solution of the utility model is: a carbon fiber spreading, shaping and cutting device, including a frame, and a mounting large plate is fixedly arranged on the top of the frame.

[0007] A flattening roller mechanism, a traction roller mechanism, a conveying platform and a cutting device are successively arranged on the mounting large plate from left to right. A hot melt wire spraying mechanism is arranged above both the flattening roller mechanism and the traction roller mechanism, and a pressing roller mechanism is arranged above the conveying platform.

[0008] The cutting device includes a cutter that can move up and down. A guide plate is arranged on the cutting device. The guide plate includes a horizontal section and an inclined section. The top of the horizontal section is flush with the top of the conveying platform. The right end of the horizontal section is connected to the left end of the inclined section. The right end of the inclined section extends rightward and downward to the outside of the frame.

[0009] A receiving box is fixedly arranged on the right side of the mounting large plate. The receiving box has an upper opening structure, and the upper opening of the receiving box is directly below the right end of the inclined section.

[0010] On the right rear side of the frame, there is a seventh fixed plate extending rightward. A second speed-regulating motor is fixedly installed on the seventh fixed plate. The output shaft of the second speed-regulating motor is connected to the rear end of the core shaft. The front end of the core shaft rotates through the rear side wall of the material receiving box and is rotatably connected to the front side wall of the material receiving box. Two first fixed plates are fixedly sleeved on the core shaft at intervals in the front and rear directions. A plurality of dial rods are fixedly connected between the two first fixed plates and are equidistantly arranged around the core shaft.

[0011] Preferably, a vertically arranged chassis is fixedly installed on the rear side of the installation large plate, and a detachable cover structure is provided at the rear of the chassis;

[0012] The traction roller mechanism includes a first rotating shaft, a second rotating shaft, and a third rotating shaft rotatably arranged on the front side plate of the chassis. The first rotating shaft, the second rotating shaft, and the third rotating shaft all extend in the front and rear directions. The first rotating shaft and the second rotating shaft are arranged at intervals left and right, and the third rotating shaft is directly above the gap between the first rotating shaft and the second rotating shaft;

[0013] The rear end of the first rotating shaft, the rear end of the third rotating shaft, and the rear end of the second rotating shaft are sequentially connected through a gear transmission mechanism. The rear end of the first rotating shaft is connected to the output shaft of the driving motor, and the driving motor and the gear transmission mechanism are both arranged in the chassis.

[0014] Preferably, the flattening roller mechanism includes a first fixed shaft and a second fixed shaft arranged at intervals up and down. The first fixed shaft and the second fixed shaft both extend in the front and rear directions. The rear ends of the first fixed shaft and the second fixed shaft are both fixedly connected to the front side plate of the chassis;

[0015] The first fixed shaft is located to the left of the second rotating shaft, the second fixed shaft is located to the left of the third rotating shaft, and the second fixed shaft is directly above the gap between the first fixed shaft and the second rotating shaft.

[0016] Preferably, electric heating devices are embedded in both the first fixed shaft and the second fixed shaft.

[0017] Preferably, the hot melt wire spraying mechanism includes a first nozzle valve and a second nozzle valve. The first nozzle valve is directly above the second fixed shaft, and the second nozzle valve is directly above the third rotating shaft;

[0018] The first nozzle valve is installed on a first front and rear telescopic device. The rear end of the first front and rear telescopic device is arranged on a first fixed seat, and the first fixed seat is vertically and fixedly arranged on the chassis;

[0019] The second nozzle valve is installed on a second front and rear telescopic device. The rear end of the second front and rear telescopic device is arranged on a second fixed seat, and the second fixed seat is vertically and fixedly arranged on the chassis.

[0020] Preferably, the pressure roller mechanism includes a first lifting pressure roller device and a second lifting pressure roller device, the first lifting pressure roller device is arranged just above the left end of the conveying platform, and the second lifting pressure roller device is arranged just above the right end of the conveying platform;

[0021] The first lifting roller device and the second lifting roller device both include a vertically arranged lifting device, a rotatable pressing roller is provided at the lower end of the lifting device, and the pressing roller is rotatably pressed on the upper surface of the conveying platform.

[0022] Preferably, the cutting device comprises an up and down reciprocating lifting mechanism and a cutter arranged at the bottom of the up and down reciprocating lifting mechanism, and the bottom of the up and down reciprocating lifting mechanism is fixedly connected to the horizontal section of the guide plate through a connecting rod.

[0023] Preferably, universal wheels are fixedly provided on the bottom of the frame.

[0024] Preferably, a lifting leg is provided at the bottom of the frame, and the lifting leg can lift the universal wheel to the ground and disengage it.

[0025] Advantages of the utility model: when the equipment is in use, when the cut carbon fiber strips fall into the receiving box, the rotating lever driven by the second speed regulating motor rotates, and a part of the carbon fiber strips are pushed forward by the lever and fall on the front of the receiving box, and a part of the carbon fiber strips pass through the gap of the lever moving to the upper part and then move downward, and are caused by the rotating lever to flow in four directions obliquely downward. The lever at the outlet gap pushes the carbon fiber strips again, so that the carbon fiber strips are evenly scattered in the receiving box. When the subsequent carbon fiber prepreg process is carried out, there is no need to re-evenly disperse the carbon fiber strips, which can improve production efficiency.

[0026] The dispersion width of the carbon fiber strips in the receiving box can be adjusted by adjusting the rotation speed of the second speed regulating motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 This is a schematic diagram of the main structure of Example 1 from a front view angle.

[0029] Figure 2 It is a schematic diagram of the main structure from a rear-view angle in Example 1;

[0030] In the figure, 1 is the frame, 2 is the first rotating shaft, 3 is the second rotating shaft, 4 is the mounting large plate, 5 is the first fixed shaft, 6 is the second fixed shaft, 7 is the third rotating shaft, 8 is the first nozzle valve, 9 is the first fixing block, 10 is the first optical axis, 11 is the first electric push rod, 12 is the second optical axis, 13 is the first fixed seat, 14 is the second nozzle valve, 15 is the second fixing block, 16 is the second fixed seat, 17 is the second electric push rod, 18 is the first carbon fiber belt, 19 is the second carbon fiber belt, 20 is the first cylinder, 21 is the second cylinder, 22 is the first pressure roller, 23 is the second pressure roller, 24 is the cam, 25 is the third optical axis, 26 is the first linear bearing, 27 is the first spring, 28 is the lever, 29 is the first fixing plate, 30 is the second fixing plate, 31 is the third fixing plate, 32 is the third fixed seat, 33 is the second spring, 34 is the fourth fixing plate, 35 is the first synchronous belt, 36 is the sliding seat, 37 is the first speed regulating motor, 38 is the fifth fixing plate, 39 is the third pressure roller, 40 is the fourth pressure roller, 41 is the third cylinder, 42 is the fourth cylinder, 43 is the first synchronous pulley, 44 is the second synchronous belt, 45 is the second synchronous pulley, 46 is the third synchronous belt, 47 is the third synchronous pulley, 48 is the sixth fixing plate, 49 is the second speed regulating motor, 50 is the seventh fixing plate, 51 is the mandrel, 52 is the cutter, 53 is the material guiding plate, 54 is the third spring, 55 is the second linear bearing, 56 is the fourth optical axis, 57 is the conveying platform. Detailed implementation mode

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] Embodiment 1: A carbon fiber broadening, shaping and cutting device, as Figure 1 and Figure 2 shown, includes a frame 1, and universal wheels are fixedly arranged at the bottom of the frame 1. A lifting leg is arranged at the bottom of the frame 1, and the lifting leg can jack up the universal wheels to separate from the ground. The lifting leg includes a hydraulic cylinder and a support seat. The top of the hydraulic cylinder is fixedly arranged at the bottom of the frame 1, and the lower end of the hydraulic cylinder is fixedly connected to the top of the support seat.

[0033] A mounting large plate 4 is fixedly arranged at the top of the frame 1. A vertically arranged chassis is fixedly arranged at the rear of the mounting large plate 4, and a cover structure that can be disassembled by screw connection is arranged at the rear of the chassis.

[0034] On the large installation plate 4, there are successively arranged a flattening roller mechanism, a traction roller mechanism, a transfer platform 57, and a cutting device from left to right. Above the flattening roller mechanism and the traction roller mechanism, there are hot melt wire spraying mechanisms, and above the transfer platform 57, there is a pressure roller mechanism.

[0035] Specifically, as Figure 1 shown, the traction roller mechanism includes a first rotating shaft 2, a second rotating shaft 3, and a third rotating shaft 7 rotatably arranged on the front side plate of the machine box. The first rotating shaft 2, the second rotating shaft 3, and the third rotating shaft 7 all extend in the front-rear direction. The first rotating shaft 2 and the second rotating shaft 3 are arranged at a left-right interval, and the third rotating shaft 7 is located directly above the gap between the first rotating shaft 2 and the second rotating shaft 3.

[0036] The rear end of the first rotating shaft 2, the rear end of the third rotating shaft 7, and the rear end of the second rotating shaft 3 are successively connected by a gear transmission mechanism. The rear end of the first rotating shaft 2 is connected to the output shaft of the driving motor, and the driving motor and the gear transmission mechanism are both arranged inside the machine box.

[0037] The flattening roller mechanism includes a first fixed shaft 5 and a second fixed shaft 6 arranged at an upper-lower interval. The first fixed shaft 5 and the second fixed shaft 6 both extend in the front-rear direction, and the rear ends of the first fixed shaft 5 and the second fixed shaft 6 are both fixedly connected to the front side plate of the machine box;

[0038] The first fixed shaft 5 is located to the left of the second rotating shaft 3, the second fixed shaft 6 is located to the left of the third rotating shaft 7, and the second fixed shaft 6 is located directly above the gap between the first fixed shaft 5 and the second rotating shaft 3.

[0039] Both the first fixed shaft 5 and the second fixed shaft 6 are internally embedded with electric heating devices. In this embodiment, the electric heating device uses an electric heating rod, and the electric heating rod provides heat for the carbon fiber tape passing through the first fixed shaft 5 and the second fixed shaft 6, softening the sizing agent on the surface of the carbon fiber, and the friction generated between the fixed shaft and the carbon fiber tape will cause the fiber to widen. The change in the fiber widening width can be achieved by adjusting the fiber tension, the upper and lower height of the fixed shaft, and the number of fixed shafts.

[0040] The hot melt wire spraying mechanism includes a first nozzle valve 8 and a second nozzle valve 14. The first nozzle valve 8 is located directly above the second fixed shaft 6, and the second nozzle valve 14 is located directly above the third rotating shaft 7.

[0041] The first nozzle valve 8 is mounted on the first front-to-back telescopic device, the rear end of which is arranged on the first fixed seat 13, and the first fixed seat 13 is vertically fixed on the chassis. Specifically, the first front-to-back telescopic device includes a first fixed block 9, the first nozzle valve 8 is mounted on the first fixed block 9, the first fixed block 9 is movably sleeved on the first optical axis 10, the first optical axis 10 extends in the front-to-back direction, the first fixed block 9 is provided with a first locking mechanism, the first locking mechanism is used to lock and fix the first fixed block 9 on the first optical axis 10, the rear end of the first optical axis 10 is fixedly connected with the front end of the first electric push rod 11, the rear end of the first electric push rod 11 is detachably mounted on the first fixed seat 13 by bolts, the first fixed seat 13 is provided with a plurality of first adjustment screw holes arranged up and down, and the rear end of the first electric push rod 11 is adjusted to its up and down position on the first fixed seat 13 by bolts installed at different heights. The first fixed seat 13 is vertically fixed on the chassis.

[0042] The second nozzle valve 14 is mounted on the second front-to-back telescopic device, the rear end of which is arranged on the second fixed seat 16, and the second fixed seat 16 is vertically fixed on the chassis. Specifically, the second front-to-back telescopic device includes a second fixed block 15, the second nozzle valve 14 is mounted on the second fixed block 15, the second fixed block 15 is movably sleeved on the second optical axis 12, the second optical axis 12 extends in the front-to-back direction, the second fixed block 15 is provided with a second locking mechanism, the second locking mechanism is used to lock and fix the second fixed block 15 on the second optical axis 12, the rear end of the second optical axis 12 is fixedly connected with the front end of the second electric push rod 17, the rear end of the second optical axis 12 can be detachably arranged on the second fixed seat 16, the second fixed seat 16 is provided with a plurality of second adjustment screw holes arranged one above the other, and the second electric push rod 17 is adjusted to its upper and lower position on the second fixed seat 16 by bolts installed at different heights. The second fixed seat 16 is vertically fixed on the chassis.

[0043] The first nozzle valve 8 and the second nozzle valve 14 are connected to the hot melt equipment through a high temperature resistant hose when in use. The first electric push rod 11 and the second electric push rod 17 are extended and retracted to enable the first nozzle valve 8 and the second nozzle valve 14 to move back and forth, so that the hot melt wire sprayed from the nozzle valve is distributed in a sinusoidal curve on the carbon fiber tape, thereby evenly fixing the carbon fiber tape and preventing the fiber from dispersing.

[0044] The conveying platform 57 is installed on the fourth fixed plate 34. The conveying platform 57 includes two baffles spaced apart in the front and rear. Two steering rollers spaced apart in the left and right are rotatably penetrated on the two baffles. A conveyor belt is sleeved on the two steering rollers. The front and rear ends of the two steering rollers are both equipped with first synchronous wheels 43. The two first synchronous wheels 43 on the front side are connected by the first synchronous belt 35, and the two first synchronous wheels 43 on the rear side are connected by the second synchronous belt 44. The rear end of one of the rotating rollers is also equipped with a second synchronous wheel 45.

[0045] A second driving motor is fixedly provided at the rear side of the fourth fixing plate 34. A third synchronous pulley 47 is fixedly sleeved on the output shaft of the second driving motor. The third synchronous pulley 47 is in transmission connection with the second synchronous pulley 45 through a third synchronous belt 46.

[0046] The press roller mechanism includes a first lifting press roller device and a second lifting press roller device. The first lifting press roller device is arranged directly above the left end of the transfer platform 57, and the second lifting press roller device is arranged directly above the right end of the transfer platform 57. Both the first lifting press roller device and the second lifting press roller device include a vertically arranged lifting device. A rotatable press roller is provided at the lower end of the lifting device. The press roller rotates and presses on the upper surface of the transfer platform 57.

[0047] Specifically, the first lifting press roller device includes a first press roller 22 and a second press roller 23. The first press roller 22 is installed on a first cylinder 20 through a mounting seat, and the second press roller 23 is installed on a second cylinder 21 through a mounting seat. Both the first cylinder 20 and the second cylinder 21 are fixedly provided on a first bracket. The first bracket is fixedly provided on the top of the baffle of the transfer platform 57.

[0048] The second lifting press roller device includes a third press roller 39 and a fourth press roller 40. The third press roller 39 is installed on a third cylinder 41 through a mounting seat, and the fourth press roller 40 is installed on a fourth cylinder 42 through a mounting seat. Both the third cylinder 41 and the fourth cylinder 42 are fixedly provided on a second bracket. The second bracket is fixedly provided on the top of the baffle of the transfer platform 57.

[0049] In this embodiment, polyurethane sleeves are sleeved on the surfaces of the first press roller 22, the second press roller 23, the third press roller 39, and the fourth press roller 40.

[0050] The cutting device includes a third fixing seat 32. The third fixing seat 32 is arranged at the top right end of the mounting large plate 4. A fourth optical axis 56 and a third optical axis 25 are arranged at intervals in the front and rear on the top of the third fixing seat 32.

[0051] A first spring 27 is sleeved on the third optical axis 25, and a second spring 33 is sleeved on the fourth optical axis 56. A sliding seat 36 that can move up and down is jointly sleeved on the third optical axis 25 and the fourth optical axis 56. The sliding seat 36 abuts against the tops of the first spring 27 and the second spring 33.

[0052] A first linear bearing 26 is sleeved on the third optical axis 25, and a second linear bearing 55 is sleeved on the fourth optical axis 56. The bottoms of the first linear bearing 26 and the second linear bearing 55 are both connected to the top of the sliding seat 36.

[0053] A sixth fixing plate 48 vertically arranged is fixedly provided at the rear side of the third fixing seat 32. A fifth fixing plate 38 extending forward is fixedly provided at the top of the sixth fixing plate 48. A first speed-regulating motor 37 is fixedly provided at the bottom of the fifth fixing plate 38. A cam 24 is fixedly sleeved on the output shaft of the first speed-regulating motor 37. The peripheral side of the cam 24 contacts the top of the sliding seat 36. A cutting knife 52 is fixedly provided at the bottom of the sliding seat 36.

[0054] The bottom of the sliding seat 36 is fixedly connected to the material guiding plate 53 through a connecting rod. The material guiding plate 53 includes a horizontal section and an inclined section. The top of the horizontal section is flush with the top of the conveying platform 57. The right end of the horizontal section is connected to the left end of the inclined section. The right end of the inclined section extends rightward and downward to the outside of the frame 1.

[0055] A material receiving box is fixedly provided on the right side of the mounting large plate 4. The material receiving box has an upward opening structure. The upward opening of the material receiving box is directly below the right end of the inclined section.

[0056] A seventh fixing plate 50 extending rightward is provided at the right rear side of the frame 1. A second speed-regulating motor 49 is fixedly provided on the seventh fixing plate 50. The output shaft of the second speed-regulating motor 49 is connected to the rear end of the core shaft 51. The front end of the core shaft 51 rotatably passes through the rear side wall of the material receiving box and is rotatably connected to the front side wall of the material receiving box. Two first fixing plates 29 arranged at intervals front and rear are fixedly sleeved on the core shaft 51. A plurality of dial rods 28 arranged at equal intervals around the core shaft 51 are fixedly connected between the two first fixing plates 29.

[0057] A blocking door that can be pulled out and opened is provided at the bottom of the material receiving box.

[0058] The speed-regulating motors in this embodiment are all servo motors.

[0059] Working principle: The first carbon fiber belt 18 and the second carbon fiber belt 19 sequentially bypass the first fixed shaft 5, the second fixed shaft 6, the second rotating shaft 3, the third rotating shaft 7, and the first rotating shaft 2. When the first rotating shaft 2 is driven by the driving motor to rotate, through the gear transmission mechanism, the second rotating shaft 3 and the third rotating shaft 7 will be driven to rotate, and the first carbon fiber belt 18 and the second carbon fiber belt 19 will be pulled forward. During this process, the electric heating rollers in the first fixed shaft 5 and the second fixed shaft 6 heat up, providing heat for the first carbon fiber belt 18 and the second carbon fiber belt 19, softening the sizing agent on the surface of the carbon fiber, and using the friction generated between the first fixed shaft 5, the second fixed shaft 6 and the carbon fiber belt to widen the fibers. The width change of the fiber widening can be achieved by adjusting the fiber tension, the vertical height of the fixed shaft, and the number of fixed shafts.

[0060] When the first carbon fiber tape 18 and the second carbon fiber tape 19 pass through the second fixed shaft 6 and the third rotating shaft 7, the first nozzle valve 8 and the second nozzle valve 14 can spray out hot melt wire, and the first carbon fiber tape 18 and the second carbon fiber tape 19 are driven by two electric push rods to reciprocate back and forth, so that the hot melt wire sprayed by the first nozzle valve 8 and the second nozzle valve 14 is distributed in a sinusoidal curve on the first carbon fiber tape 18 and the second carbon fiber tape 19, thereby evenly fixing the carbon fiber tapes to prevent fiber dispersion.

[0061] After being widened and shaped, the first carbon fiber tape 18 and the second carbon fiber tape 19 enter the conveying platform 57, and are pressed on the conveying platform 57 by the first pressing roller 22, the third pressing roller 39, the second pressing roller 23, and the fourth pressing roller 40 respectively; the downward pressure of the first pressing roller 22, the third pressing roller 39, the second pressing roller 23, and the fourth pressing roller 40 is provided by the first cylinder 20, the second cylinder 21, the third cylinder 41, and the fourth cylinder 42 respectively. After the conveying platform 57 is started, the widened carbon fiber tape is smoothly conveyed forward.

[0062] The cutter 52 is fixed on the sliding seat 36, and the sliding seat 36 is connected to the cam 24 by bolts. The cam 24 is connected to the first speed regulating motor 37 through a coupling. When the cam 24 is driven to rotate, the cam 24 is pushed downward, and the second spring 33 and the third spring 54 push upward, so that the sliding seat 36 performs an upward reset movement, thereby driving the cutter 52 to cooperate with the guide plate 53 to complete the cutting of the carbon fiber tape. Different cutting lengths can be achieved by adjusting the speed of the first speed regulating motor 37.

[0063] When the cut carbon fiber strips fall into the receiving box, the lever 28 driven by the second speed regulating motor 49 rotates, and a part of the carbon fiber strips are pushed forward by the lever 28 and fall to the front of the receiving box, and a part of the carbon fiber strips pass through the gap of the lever 28 that moves to the upper part and then move downward, and are caused by the rotating lever 28. The airflow flows in four directions obliquely downward, and the lever 28 at the outlet gap pushes the carbon fiber strips again, so that the carbon fiber strips are evenly scattered in the receiving box. When the subsequent carbon fiber prepreg process is carried out, there is no need to re-disperse the carbon fiber strips evenly, which can improve production efficiency.

[0064] The dispersion width of the carbon fiber strips in the receiving box can be adjusted by adjusting the rotation speed of the second speed regulating motor 49.

[0065] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any regard, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claimed rights involved.

Claims

1. A carbon fiber broadening, shaping and cutting device, characterized in that: It includes a frame (1), and an installation large plate (4) is fixedly arranged at the top of the frame (1). On the installation large plate (4), a flattening roller mechanism, a traction roller mechanism, a conveying platform (57) and a cutting device are successively arranged from left to right. Above both the flattening roller mechanism and the traction roller mechanism, a hot melt wire spraying mechanism is arranged, and above the conveying platform (57), a pressing roller mechanism is arranged. The cutting device includes a cutter (52) capable of moving up and down. A material guiding plate (53) is arranged on the cutting device. The material guiding plate (53) includes a horizontal section and an inclined section. The top of the horizontal section is flush with the top of the conveying platform (57). The right end of the horizontal section is connected to the left end of the inclined section. The right end of the inclined section extends rightward and downward to the outside of the frame (1). A material receiving box is fixedly arranged on the right side of the installation large plate (4). The material receiving box has an upper opening structure, and the upper opening of the material receiving box is directly below the right end of the inclined section. At the right rear of the frame (1), a seventh fixing plate (50) extending rightward is arranged. A second speed regulating motor (49) is fixedly arranged on the seventh fixing plate (50). The output shaft of the second speed regulating motor (49) is connected to the rear end of a core shaft (51). The front end of the core shaft (51) rotatably passes through the rear side wall of the material receiving box and is rotatably connected to the front side wall of the material receiving box. Two first fixing plates (29) arranged at intervals front and back are fixedly sleeved on the core shaft (51). Between the two first fixing plates (29), a plurality of dial rods (28) arranged at equal intervals around the core shaft (51) are fixedly connected.

2. The carbon fiber broadening, shaping and cutting device according to claim 1, wherein: At the rear of the installation large plate (4), a vertically arranged machine box is fixedly arranged, and a detachable cover structure is arranged at the rear of the machine box. The traction roller mechanism includes a first rotating shaft (2), a second rotating shaft (3) and a third rotating shaft (7) rotatably arranged on the front side plate of the machine box. The first rotating shaft (2), the second rotating shaft (3) and the third rotating shaft (7) all extend in the front-back direction. The first rotating shaft (2) and the second rotating shaft (3) are arranged at intervals left and right. The third rotating shaft (7) is directly above the gap between the first rotating shaft (2) and the second rotating shaft (3). The rear end of the first rotating shaft (2), the rear end of the third rotating shaft (7) and the rear end of the second rotating shaft (3) are successively connected through a gear transmission mechanism. The rear end of the first rotating shaft (2) is connected to the output shaft of a driving motor. The driving motor and the gear transmission mechanism are both arranged in the machine box.

3. The carbon fiber spreading, shaping and cutting device according to claim 2, wherein: The flattening roller mechanism includes a first fixed shaft (5) and a second fixed shaft (6) arranged at intervals up and down. The first fixed shaft (5) and the second fixed shaft (6) both extend in the front-back direction. The rear ends of the first fixed shaft (5) and the second fixed shaft (6) are both fixedly connected to the front side plate of the machine box. The first fixed shaft (5) is located to the left of the second rotating shaft (3), and the second fixed shaft (6) is located to the left of the third rotating shaft (7), and the second fixed shaft (6) is directly above the gap between the first fixed shaft (5) and the second rotating shaft (3).

4. The carbon fiber spreading, shaping and cutting device according to claim 3, wherein: Both the first fixed shaft (5) and the second fixed shaft (6) are internally embedded with an electric heating device.

5. A carbon fiber spreading, shaping and cutting device according to claim 3 or 4, characterized in that: The hot melt wire spraying mechanism includes a first nozzle valve (8) and a second nozzle valve (14). The first nozzle valve (8) is directly above the second fixed shaft (6), and the second nozzle valve (14) is directly above the third rotating shaft (7). The first nozzle valve (8) is installed on the first front-back telescopic device, the rear end of the first front-back telescopic device is arranged on the first fixed seat (13), and the first fixed seat (13) is vertically and fixedly arranged on the chassis; The second nozzle valve (14) is installed on the second front-back telescopic device, the rear end of the second front-back telescopic device is arranged on the second fixed seat (16), and the second fixed seat (16) is vertically and fixedly arranged on the chassis.

6. The carbon fiber spreading, shaping and cutting device according to claim 1, wherein: The pressure roller mechanism includes a first lifting pressure roller device and a second lifting pressure roller device. The first lifting pressure roller device is arranged directly above the left end of the conveying platform (57), and the second lifting pressure roller device is arranged directly above the right end of the conveying platform (57); Both the first lifting pressure roller device and the second lifting pressure roller device include a vertically arranged lifting device. A rotatable pressure roller is provided at the lower end of the lifting device, and the pressure roller rotates and presses on the upper surface of the conveying platform (57).

7. The carbon fiber broadening, shaping and cutting device according to claim 1, characterized in that: The cutting device includes an up-and-down reciprocating lifting mechanism and a cutting knife (52) arranged at the bottom of the up-and-down reciprocating lifting mechanism. The bottom of the up-and-down reciprocating lifting mechanism is fixedly connected to the horizontal section of the material guiding plate (53) through a connecting rod.

8. The carbon fiber broadening, shaping and cutting equipment according to claim 1, characterized in that: Universal wheels are fixedly provided at the bottom of the frame (1).

9. The carbon fiber broadening, shaping and cutting device according to claim 8, wherein: Lifting legs are provided at the bottom of the frame (1), and the lifting legs can lift the universal wheels to be separated from the ground.