Detachable coating jig

By designing a detachable coating fixture and canceling high-temperature tape, the coating fixture is easily disassembled and cleaned, solving the residual glue and high cost problems of traditional fixtures, and improving the coating stability and product quality.

CN223061065UActive Publication Date: 2025-07-04JIANGXI JINGCHUANG TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422004896.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-04
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Traditional coating fixtures use high-temperature tape to cause residual glue and product to fall off, affecting the stability and cost of coating, and are not convenient for cleaning and reuse.

Method used

A removable coating fixture is designed, including a coating hollow hanger board and coating fixture, which is fixed by nuts and eliminates high-temperature tape, improving cleaning convenience and reusability.

Benefits of technology

The residual glue problem is solved, the coating stability and optical curve stability are improved, the production cost is reduced, and the product appearance quality and market competitiveness are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223061065U_ABST
    Figure CN223061065U_ABST
Patent Text Reader

Abstract

The utility model relates to a detachable coating jig. The detachable coating jig comprises a hollow coating hanging plate and three coating clamps, a hollowed-out groove is formed in the middle of the film-coated hollowed-out hanging plate; two M4 screw holes are formed in the wide edges of the two sides of each film coating clamp; the three coating clamps are fixed in the hollow groove by using nuts through the M4 screw holes; the coating clamp comprises a bottom plate and a cover plate; the coating clamp is provided with two product placing areas; the middle areas of the two long edges of the bottom plate are each provided with two positioning columns, and the two ends of the two long edges are each provided with two base fixing screw holes. The boundary dimension of the cover plate is consistent with that of the bottom plate, positioning holes are formed in the positions, corresponding to the positioning columns, of the cover plate, and cover plate fixing screw holes are formed in the positions, corresponding to the base fixing screw holes, of the cover plate; and the bottom plate and the cover plate are fixed together by nuts through the base fixing screw holes and the base fixing screw holes. Compared with the prior art, the utility model has the advantages of convenient disassembly, improved product quality and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of coating fixtures, in particular to a detachable coating fixture. Background Art

[0002] As Figure 1 Shown is a hanging plate of a traditional sputtering coating machine. When coating a lens product, a high-temperature tape needs to be entirely pasted on the hanging plate for fixation first, and then the product is adhered to the adhesive surface of the high-temperature tape and put into the coating machine for coating. After coating is completed, the product is removed from the high-temperature tape, and then the entire high-temperature tape is torn off, and a new high-temperature tape is replaced for the next round of production.

[0003] The traditional coating fixture has the following disadvantages: 1. When coating with a high-temperature tape, under the bombardment of the ion source energy during the coating process, the performance of the colloid changes, and the colloid transfers to the product to form residual glue, resulting in poor appearance of the product. Even for some film systems with high film-forming temperatures, the colloid fails, causing the product to fall off and be scrapped; 2. At the same time, the colloid is an organic substance. Under the bombardment of energy and high-temperature baking, gas substances will volatilize, and the volatilized gas will affect the vacuum stability in the coating chamber, thereby affecting the optical curve stability of the product; 3. Due to the large size of the entire coating hanging plate, it is inconvenient to disassemble and clean, and abnormal purchases such as fixture film debris points often occur. In addition, the high-temperature coating tape is a disposable material and has a high price. Continuous replacement is required during production, resulting in high costs. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a detachable coating fixture to overcome the defects existing in the above-mentioned prior art.

[0005] The purpose of the utility model can be achieved by the following technical solutions:

[0006] A detachable coating fixture, the coating fixture includes a coating hollow hanging plate and three coating clamps; a hollow groove is arranged in the middle of the coating hollow hanging plate; two M4 screw holes are arranged on both wide sides of each coating clamp; the three coating clamps are fixed in the hollow groove by nuts through the M4 screw holes; the coating clamp includes a bottom plate and a cover plate; the coating clamp is provided with two product placement areas; two positioning columns are arranged in the middle area of both long sides of the bottom plate, and two base fixing screw holes are arranged at both ends of both long sides; the outer shape size of the cover plate is the same as that of the bottom plate, positioning holes are arranged at positions corresponding to the positioning columns, and cover plate fixing screw holes are arranged at positions corresponding to the base fixing screw holes; the bottom plate and the cover plate are fixed together by nuts through the base fixing screw holes and the base fixing screw holes.

[0007] Further, the bottom plate is provided with a placement groove with a depth of 1.8 mm in the product placement area; the cover plate is provided with a boss with a height of 0.7 mm in the product placement area.

[0008] Further, the coating fixture is a fixture made of 304 stainless steel; the coating fixture has a length of 220 mm and a width of 145 mm.

[0009] Further, the coated hollow hanging plate is a hanging plate made of 6061 aluminum alloy and matching the size of the coating chamber of the sputtering coating machine; the coated hollow hanging plate has an outer dimension of 635*260 mm.

[0010] Further, the hollow groove is a groove with a length of 436.4 mm, a width of 220.4 mm, and a depth of 6 mm.

[0011] Compared with the prior art, the present utility model has the following advantages:

[0012] (1) The coating fixture of the present utility model is divided into a bottom plate and a cover plate, fixed by nuts, convenient to disassemble, with appropriate dimensions and easy to clean. After coating, the film debris on the surface of the coating fixture can be cleaned in time, improving the cleanliness of the coating fixture and thus the appearance quality of the product.

[0013] (2) In the present utility model, the product is fixed by the coating fixture, and the coating fixture is fixed on the coated hollow hanging plate by nuts and then put into the sputtering coating machine for coating together. The use of high-temperature tape is cancelled, solving the problems of residual glue and product detachment caused by high-temperature tape coating, and avoiding the problem of tape outgassing, improving the coating stability and the optical curve stability.

[0014] (3) The coating jig of the present utility model can be recycled, with a service life of 3 - 5 years. The high-price disposable high-temperature tape is cancelled, and the overall production cost is significantly reduced, improving the market competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the coated hollow hanging plate provided by the present utility model;

[0016] Figure 2 It is a schematic structural diagram of the bottom plate provided by the present utility model;

[0017] Figure 3 It is a schematic structural diagram of the cover plate provided by the present utility model.

[0018] The reference numerals in the figure are shown as:

[0019] 1. Coated hollow hanging plate; 2. Coating fixture; 3. Hollow groove; 4. M4 screw hole 4; 5. Base plate; 6. Cover plate; 7. Product placement area; 8. Positioning post; 9. Base fixing screw hole; 10. Positioning hole; 11. Cover plate fixing screw hole 11; 12. Placement groove 12; 13. Boss. Detailed implementation manners

[0020] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated in the accompanying drawings herein can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the claimed present utility model, but merely represents the selected embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0023] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship when the product of this utility model is normally placed. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present utility model.

[0024] It should be noted that the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of this application, "a plurality" means two or more unless otherwise specifically defined.

[0025] In addition, terms such as "horizontal" and "vertical" do not require the components to be absolutely horizontal or hanging vertically, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0026] Embodiment

[0027] As Figures 1 to 3 As shown, a detachable coating fixture, the coating fixture includes a coating hollow hanging plate 1 and three coating clamps 2; the outer dimensions of the coating hollow hanging plate 1 are 635*260mm, which match the size of the coating chamber of the sputtering coating machine, and the material is made of 6061 aluminum alloy; a hollow groove 3 with a length of 436.4mm, a width of 220.4mm, and a depth of 6mm is provided in the middle of the coating hollow hanging plate 1 for the coating clamp 2 to be embedded therein; two M4 screw holes 4 are provided on both wide sides of each coating clamp 2; the three coating clamps 2 are fixed in the hollow groove 3 by nuts through the M4 screw holes 4; the coating clamp 2 is a clamp made of 304 stainless steel, with a length of 220mm and a width of 145mm, and includes a bottom plate 5 and a cover plate 6; the coating clamp 2 is provided with two product placement areas 7, and each clamp can hold 2 products; two positioning posts 8 are provided in the middle area of both long sides of the bottom plate 5 to play a role in matching with the cover plate 6; two base fixing screw holes 9 are provided at both ends of both long sides of the bottom plate 5 to play a role in fixing with the cover plate 6; the outer dimensions of the cover plate 6 are the same as those of the bottom plate 5, positioning holes 10 are provided at positions corresponding to the positioning posts 8, and cover plate fixing screw holes 11 are provided at positions corresponding to the base fixing screw holes 9; the bottom plate 5 and the cover plate 6 are fixed together by nuts through the base fixing screw holes 9 and the base fixing screw holes 9; a placement groove 12 with a depth of 1.8mm is provided in the product placement area 7 of the bottom plate 5 for the product to be placed therein; a boss 13 with a height of 0.7mm is provided in the product placement area 7 of the cover plate 6, so that when used in combination with the bottom plate 5, the product is stably clamped in the placement groove 12 and will not fall off.

[0028] The working principle of the present invention is:

[0029] First, place the product to be coated into the placement groove 12 of the bottom plate 5. The cover plate 6 is inserted into the positioning post 8 through the positioning hole 10 and sleeved with the bottom plate 5, and nuts are used to lock the fixing screw hole 9 of the base and the fixing screw hole 11 of the cover plate to complete the fixation of the product. Then, embed the coating fixture 2 loaded with the product into the coating hollow hanging plate 1, and use nuts to lock the two through the M4 screw hole 4 to form an integral body. Finally, place the overall coating jig into the coating chamber of the sputtering coating machine to complete the coating operation. After the coating is completed, take out the coating jig from the machine, successively remove the coating fixture 2 from the coating hollow hanging plate 1, then take out the product from the coating fixture 2, and then disassemble the coating fixture 2. After cleaning the surface film debris of the bottom plate 5, the cover plate 6 and the coating hollow hanging plate 1 respectively, carry out the next round of production.

[0030] The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those of ordinary skill in the art can make many modifications and variations based on the concept of the present invention without creative labor. Therefore, all technical solutions that can be obtained by those skilled in the art in the technical field according to the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the protection scope determined by the claims.

Claims

1. A detachable coating fixture, characterized in that, The coating fixture described above includes a coating hollow hanging plate (1) and three coating clamps (2); a hollow groove (3) is provided in the middle of the coating hollow hanging plate (1); two M4 screw holes (4) are provided on both wide sides of each coating clamp (2); the three coating clamps (2) are fixed in the hollow groove (3) by nuts through the M4 screw holes (4); the coating clamp (2) includes a bottom plate (5) and a cover plate (6); the coating clamp (2) is provided with two product placement areas (7); two positioning posts (8) are provided in the middle area of each of the two long sides of the bottom plate (5), and two base fixing screw holes (9) are provided at both ends of the two long sides; the outer dimension of the cover plate (6) is the same as that of the bottom plate (5), positioning holes (10) are provided at positions corresponding to the positioning posts (8), and cover plate fixing screw holes (11) are provided at positions corresponding to the base fixing screw holes (9); the bottom plate (5) and the cover plate (6) are fixed together by nuts through the base fixing screw holes (9) and the base fixing screw holes (9).

2. The detachable coating jig according to claim 1, wherein A placement groove (12) with a depth of 1.8 mm is provided in the bottom plate (5) in the product placement area (7); a boss (13) with a height of 0.7 mm is provided in the cover plate in the product placement area (7).

3. The detachable coating fixture according to claim 1, characterized in that, The coating clamp (2) is a clamp made of 304 stainless steel; the coating clamp (2) is a clamp with a length of 220 mm and a width of 145 mm.

4. The detachable coating fixture according to claim 1, wherein, The coating hollow hanging plate (1) is a hanging plate made of 6061 aluminum alloy and matching the size of the coating chamber of the sputtering coating machine; the coating hollow hanging plate (1) is a hanging plate with an outer dimension of 635 * 260 mm.

5. A detachable coating jig according to claim 1, characterized in that, The hollow groove (3) is a groove with a length of 436.4 mm, a width of 220.4 mm, and a depth of 6 mm.