Rendering device for sofa fabric
By designing the up-down swing mechanism of mixing rod and fabric in the sofa fabric rendering device, the dye precipitation problem is solved and efficient rendering effect is achieved.
Patent Information
- Application Number
- CN202421851252.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-01
AI Technical Summary
Dyes are prone to precipitation in existing sofa fabric rendering devices, which affects the rendering quality.
A device including a rendering pool, a mixing rod, a guide roller, a press roller and a motor drive is designed to prevent dye precipitation and improve rendering efficiency and quality through the mixing rod rotation and the fabric swing up and down.
Effectively prevent dye precipitation and improve the rendering efficiency and quality of sofa fabrics.
Smart Images

Figure CN223061235U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rendering devices, and particularly relates to a rendering device for sofa fabrics. Background Art
[0002] In order to increase the diversity of sofa fabrics, during the processing of sofa fabrics, it is usually necessary to render the sofa fabrics. Usually, the sofa fabrics are imported into a rendering pool filled with dyes for rendering. After the dyes in the rendering pool are used for a period of time, they are prone to precipitation, which affects the rendering quality of the sofa fabrics. Therefore, a rendering device for sofa fabrics is proposed to prevent the dyes from precipitating and improve the rendering quality. Content of the Utility Model
[0003] Aiming at the problems in the prior art, the utility model provides a rendering device for sofa fabrics.
[0004] The technical solution adopted by the utility model to solve its technical problems is a rendering device for sofa fabrics, which includes a rendering pool. A baffle is fixed at the top end of the rendering pool. One side of the baffle is connected with a cover plate through a hinge. A support is fixed at the top end of the baffle. Through grooves are arranged on both sides of the rendering pool. A cross bar, a base, a turntable and four guide rollers are arranged in the rendering pool. All four guide rollers are rotationally connected with the rendering pool. Two pressure rollers are rotationally connected in the base. Two vertical rods are fixed at the top end of the base. Two through holes adapted to the vertical rods are opened on both the baffle and the support. Springs are sleeved on both vertical rods. Blocks are fixed at the top ends of both vertical rods. A plurality of stirring rods are fixed on the cross bar. A plurality of paddles are fixed on each of the plurality of stirring rods. One end of the cross bar is rotationally connected with the rendering pool, and the other end of the cross bar extends outside the rendering pool and is connected with a first belt pulley. A support rod is rotationally connected to one side of the base. The top end of the support rod is rotationally connected with a guide rod. One end of the guide rod away from the support rod is rotationally connected with the turntable. A connecting rod is fixed in the turntable. The connecting rod extends outside the rendering pool and is connected with a second belt pulley. The second belt pulley and the first belt pulley are connected through a first belt. A bracket and an insertion block are fixed on one side of the rendering pool. A sliding seat and a limit bolt are arranged on one side of the bracket. A chute adapted to the insertion block is opened on the sliding seat. Threaded holes adapted to the limit bolt are opened on both the sliding seat and the insertion block. Clamping seats are rotationally connected to the opposite side walls of the bracket and the sliding seat. A winding drum is arranged between the two clamping seats. Blocks are fixed at both ends of the winding drum. Slots adapted to the blocks are opened on both clamping seats. A third belt pulley is fixed on the clamping seat close to the bracket. A motor is fixed on the side of the bracket away from the winding drum. The output shaft of the motor is connected with the third belt pulley. The third belt pulley and the first belt pulley are connected through a second belt.
[0005] By adopting the above technical solution, the sofa fabric to be rendered is inserted through the through groove on one side of the rendering pool, so that the sofa fabric passes through the two guide rollers and two pressure rollers on one side of the base, the two guide rollers on the other side of the base and exits through the through groove on the other side of the rendering pool. Then, the sofa fabric is wound around the take-up reel. The output shaft of the motor drives the third pulley to rotate, and the clamping seat and the take-up reel rotate accordingly. With the cooperation of the third pulley, the first belt, the second belt, the second pulley and the first pulley, the cross bar and the connecting rod rotate. When the cross bar rotates, it drives the stirring rod to rotate, and the paddle rotates with the stirring rod, which can stir the dye in the rendering pool to prevent the dye from precipitating. With the cooperation of the turntable, the guide rod and the support rod, the base and the pressure roller move up and down continuously, so that the sofa fabric swings up and down continuously, enabling the dye to quickly penetrate into the sofa fabric, improving the rendering efficiency and quality. Loosen the limit bolt and push the sliding seat away from the motor to remove the take-up reel, which is convenient for replacing the take-up reel.
[0006] Specifically, a viewing window is provided on one side of the rendering pool close to the first pulley, and glass is provided in the viewing window.
[0007] By adopting the above technical solution, it is convenient to observe the internal situation of the rendering pool through the viewing window and the glass.
[0008] Specifically, a feeding port is provided on the cover plate, and a protective cover is provided in the feeding port.
[0009] By adopting the above technical solution, it is convenient to add dye to the rendering pool through the feeding port, and the protective cover can prevent sundries from falling into the rendering pool.
[0010] Specifically, a bracket is fixed at the bottom end of the rendering pool.
[0011] Specifically, the rendering pool is welded to the baffle, and the baffle is welded to the support.
[0012] The beneficial effects of the present utility model:
[0013] (1) For the rendering device for sofa fabric of the present utility model, the sofa fabric to be rendered is inserted through the through groove on one side of the rendering pool, so that the sofa fabric passes through the two guide rollers and two pressure rollers on one side of the base, the two guide rollers on the other side of the base and exits through the through groove on the other side of the rendering pool. Then, the sofa fabric is wound around the take-up reel. The output shaft of the motor drives the third pulley to rotate, and the clamping seat and the take-up reel rotate accordingly. With the cooperation of the third pulley, the first belt, the second belt, the second pulley and the first pulley, the cross bar and the connecting rod rotate. When the cross bar rotates, it drives the stirring rod to rotate, and the paddle rotates with the stirring rod, which can stir the dye in the rendering pool to prevent the dye from precipitating. With the cooperation of the turntable, the guide rod and the support rod, the base and the pressure roller move up and down continuously, so that the sofa fabric swings up and down continuously, enabling the dye to quickly penetrate into the sofa fabric, improving the rendering efficiency and quality.
[0014] (2) For a rendering device for a sofa fabric according to the present utility model, the winding drum can be removed by loosening the limit bolt and pushing the sliding seat away from the motor, which is convenient for replacing the winding drum. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a sectional view of the rendering pool of the present utility model;
[0018] Figure 3 is a top view of the combination of the sliding seat, the clamping seat, the winding drum and the bracket of the present utility model.
[0019] In the figure: 1, rendering pool; 2, bracket; 3, cover plate; 4, baffle; 5, support; 6, vertical rod; 7, stop block; 8, spring; 9, cross bar; 90, stirring rod; 91, paddle; 92, base; 93, pressure roller; 94, guide roller; 95, turntable; 96, connecting rod; 97, guide rod; 98, support rod; 10, second pulley; 11, first belt; 12, winding drum; 13, bracket; 14, motor; 15, second belt; 16, first pulley; 17, glass; 18, third pulley; 19, sliding seat; 20, clamping seat; 21, clamping block; 22, inserting block; 23, limit bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0021] In order to prevent dye precipitation and improve the rendering quality, as an embodiment of the present utility model, such as Figure 1 , Figure 2 , Figure 3As shown in the figure, a rendering device for a sofa fabric of the present utility model includes a rendering pool 1. A baffle 4 is fixed to the top end of the rendering pool 1. One side of the baffle 4 is connected to a cover plate 3 through a hinge. A support 5 is fixed to the top end of the baffle 4. Through grooves are provided on both sides of the rendering pool 1. In the rendering pool 1, there are a cross bar 9, a base 92, a turntable 95 and four guide rollers 94. All four guide rollers 94 are rotatably connected to the rendering pool 1. Two pressure rollers 93 are rotatably connected in the base 92. Two vertical rods 6 are welded and fixed to the top end of the base 92. Through holes adapted to the vertical rods 6 are provided on both the baffle 4 and the support 5. Springs 8 are sleeved on both vertical rods 6. Blocks 7 are welded and fixed to the top ends of both vertical rods 6. A plurality of stirring rods 90 are welded and fixed to the cross bar 9. A plurality of paddles 91 are welded and fixed to each of the plurality of stirring rods 90. One end of the cross bar 9 is rotatably connected to the rendering pool 1. The other end of the cross bar 9 extends outside the rendering pool 1 and is welded and connected to a first pulley 16. A support rod 98 is rotatably connected to one side of the base 92. A guide rod 97 is rotatably connected to the top end of the support rod 98. One end of the guide rod 97 away from the support rod 98 is rotatably connected to the turntable 95. A connecting rod 96 is welded and fixed inside the turntable 95. The connecting rod 96 extends outside the rendering pool 1 and is welded and connected to a second pulley 10. A first belt 11 is connected between the second pulley 10 and the first pulley 16. A bracket 13 and a plug 22 are welded and fixed to one side of the rendering pool 1. A sliding seat 19 and a limit bolt 23 are provided on one side of the bracket 13. A chute adapted to the plug 22 is provided on the sliding seat 19. Threaded holes adapted to the limit bolt 23 are provided on both the sliding seat 19 and the plug 22. Clamping seats 20 are rotatably connected to the opposite side walls of the bracket 13 and the sliding seat 19. A winding drum 12 is provided between the two clamping seats 20. Blocks 21 are welded and fixed to both ends of the winding drum 12. Slots adapted to the blocks 21 are provided on both clamping seats 20. A third pulley 18 is welded and fixed to the clamping seat 20 close to the bracket 13. A motor 14 is fixed to the side of the bracket 13 away from the winding drum 12 by bolts. The output shaft of the motor 14 is welded and connected to the third pulley 18. A second belt 15 is connected between the third pulley 18 and the first pulley 16.
[0022] During use, the sofa fabric to be dyed is inserted through the through groove on one side of the dyeing tank 1, passes through the two guide rollers 94 and two pressure rollers 93 on one side of the base 92, the two guide rollers 94 on the other side of the base 92, and exits through the through groove on the other side of the dyeing tank 1. Then, the sofa fabric is wound around the take-up reel 12. The output shaft of the motor 14 drives the third pulley 18 to rotate, and the clamping seat 20 and the take-up reel 12 rotate accordingly. With the cooperation of the third pulley 18, the first belt 11, the second belt 15, the second pulley 10, and the first pulley 16, the cross bar 9 and the connecting rod 96 rotate. When the cross bar 9 rotates, it drives the stirring rod 90 to rotate, and the paddle 91 rotates with the stirring rod 90, which can stir the dye in the dyeing tank 1 to prevent the dye from precipitating. With the cooperation of the turntable 95, the guide rod 97, and the support rod 98, the base 92 and the pressure roller 93 move up and down continuously, so that the sofa fabric swings up and down continuously, enabling the dye to quickly penetrate into the sofa fabric, improving the dyeing efficiency and quality. Loosen the limit bolt 23 and push the sliding seat 19 away from the motor 14 to remove the take-up reel 12, which facilitates the replacement of the take-up reel 12.
[0023] For the convenience of observing the situation in the dyeing tank 1, by way of example, as Figure 1 shown, an observation window is provided on one side of the dyeing tank 1 close to the first pulley 16. A glass 17 is provided in the observation window, and the glass 17 is connected to the dyeing tank 1 by an adhesive.
[0024] For the convenience of adding dye, by way of example, as Figure 1 shown, a feeding port is provided on the cover plate 3, and a protective cover is provided in the feeding port.
[0025] The bottom end of the dyeing tank 1 is fixedly welded with a bracket 2.
[0026] The dyeing tank 1 is welded to the baffle 4, and the baffle 4 is welded to the support 5.
[0027] During use of the present utility model, the sofa fabric to be dyed is inserted through the through groove on one side of the dyeing tank 1, passes through the two guide rollers 94 and two pressure rollers 93 on one side of the base 92, the two guide rollers 94 on the other side of the base 92, and exits through the through groove on the other side of the dyeing tank 1. Then, the sofa fabric is wound around the take-up reel 12. The output shaft of the motor 14 drives the third pulley 18 to rotate, and the clamping seat 20 and the take-up reel 12 rotate accordingly. With the cooperation of the third pulley 18, the first belt 11, the second belt 15, the second pulley 10, and the first pulley 16, the cross bar 9 and the connecting rod 96 rotate. When the cross bar 9 rotates, it drives the stirring rod 90 to rotate, and the paddle 91 rotates with the stirring rod 90, which can stir the dye in the dyeing tank 1 to prevent the dye from precipitating;
[0028] With the cooperation of the turntable 95, the guide rod 97, and the support rod 98, the base 92 and the pressure roller 93 move up and down continuously, thereby causing the sofa fabric to swing up and down continuously, enabling the dye to quickly penetrate into the sofa fabric, and improving the rendering efficiency and quality.
[0029] Loosen the limit bolt 23 and push the sliding seat 19 away from the motor 14 to remove the winding drum 12, which facilitates the replacement of the winding drum 12.
[0030] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and all these changes and improvements fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents. The content not described in detail in the present invention belongs to the prior art well-known to those skilled in the art.
Claims
1. A rendering device for sofa fabrics, characterized in that, It includes a rendering pool (1), a baffle (4) is fixed at the top of the rendering pool (1), a cover plate (3) is connected to one side of the baffle (4) through a hinge, a support (5) is fixed at the top of the baffle (4), through grooves are provided on both sides of the rendering pool (1), a cross bar (9), a base (92), a turntable (95) and four guide rollers (94) are arranged in the rendering pool (1), the four guide rollers (94) are all rotatably connected to the rendering pool (1), two pressure rollers (93) are rotatably connected in the base (92), two vertical rods (6) are fixed at the top of the base (92), two through holes adapted to the vertical rods (6) are provided on both the baffle (4) and the support (5), springs (8) are sleeved on the two vertical rods (6), stoppers (7) are fixed at the top ends of the two vertical rods (6), a plurality of stirring rods (90) are fixed on the cross bar (9), a plurality of paddles (91) are fixed on the plurality of stirring rods (90), one end of the cross bar (9) is rotatably connected to the rendering pool (1), the other end of the cross bar (9) extends outside the rendering pool (1) and is connected to a first pulley (16), a support rod (98) is rotatably connected to one side of the base (92), a guide rod (97) is rotatably connected to the top end of the support rod (98), the end of the guide rod (97) far from the support rod (98) is rotatably connected to the turntable (95), a connecting rod (96) is fixed in the turntable (95), the connecting rod (96) extends outside the rendering pool (1) and is connected to a second pulley (10), and the second pulley (10) and the first pulley (16) are connected by a first belt (11). A bracket (13) and a plug (22) are fixed on one side of the rendering pool (1), a sliding seat (19) and a limit bolt (23) are provided on one side of the bracket (13), a chute adapted to the plug (22) is provided on the sliding seat (19), screw holes adapted to the limit bolt (23) are provided on both the sliding seat (19) and the plug (22), clamping seats (20) are rotatably connected to the opposite side walls of the bracket (13) and the sliding seat (19), a winding drum (12) is arranged between the two clamping seats (20), clamping blocks (21) are fixed at both ends of the winding drum (12), clamping grooves adapted to the clamping blocks (21) are provided on both the two clamping seats (20), a third pulley (18) is fixed on the clamping seat (20) close to the bracket (13), a motor (14) is fixed on the side of the bracket (13) far from the winding drum (12), the output shaft of the motor (14) is connected to the third pulley (18), and the third pulley (18) and the first pulley (16) are connected by a second belt (15).
2. The rendering device for a sofa fabric according to claim 1, characterized in that, An observation window is provided on one side of the rendering pool (1) close to the first pulley (16), and glass (17) is provided in the observation window.
3. The rendering device for a sofa fabric according to claim 1, characterized in that, A feeding port is provided on the cover plate (3), and a protective cover is provided in the feeding port.
4. A rendering device for a sofa fabric according to claim 1, characterized in that, A support (2) is fixed at the bottom end of the rendering pool (1).
5. A rendering device for a sofa fabric according to claim 1, characterized in that, The rendering pool (1) is welded to the baffle (4), and the baffle (4) is welded to the support (5).