Chemical fiber fabric production coloring device

Abstract

The utility model discloses a chemical fiber fabric production coloring device, which relates to the chemical fiber fabric production field, and comprises a frame body, a dye pool, a cloth discharge machine and cloth guide rollers, the dye pool is arranged on the inner side of the top of the frame body, the cloth discharge machine is arranged on the left side of the frame body, the cloth guide rollers are movably arranged in the frame body and the dye pool, and the cloth guide rollers are arranged on the left side of the frame body. A dust removal assembly is fixedly installed on the side, close to the cloth discharging machine, of the frame body, and a drying assembly is arranged on the side, away from the cloth discharging machine, of the frame body. The symmetrical static electricity removing brushes are installed through the installation grooves in the installation frame and used for brushing the surface of the fabric and removing static electricity and dust, the static electricity removing brushes are matched with the air exhaust mechanism and the dust suction hood to suck the dust and send the dust to the filter box to be collected, the process is carried out before the fabric is colored, dust impurities on the surface of the fabric are effectively cleaned, and the dust removing effect is good. And the coloring quality of the fabric and the quality of a final product are ensured.

Description

Technical Field

[0001] The utility model relates to the field of chemical fiber fabric production, and particularly relates to a coloring device for chemical fiber fabric production. Background Technique

[0002] Chemical fiber fabrics are new types of clothing materials developed in modern times. There are many types, mainly referring to pure-spun, blended or interwoven fabrics processed from chemical fibers. That is to say, fabrics made of pure chemical fibers, excluding blends and interwoven fabrics with natural fibers. Chemical fibers refer to fibers made from natural or artificial high-molecular substances. Chemical fibers can be divided into regenerated fibers and synthetic fibers according to different raw material sources. Polyester fabrics are a very commonly used chemical fiber clothing fabric in daily life.

[0003] Chinese Patent Authorization Publication No.: CN211284847U discloses a coloring device for chemical fiber fabric production, which facilitates the extension of the fabric wound around the lower guide roller of the lower support frame into the dye pool for dipping. Multiple lower guide rollers enable the fiber fabric to be dipped multiple times without manual intervention, which is safer. At the same time, after dyeing, it is squeezed by a squeezing roller and then introduced into a drying box for hot air drying, and finally wound up by a cloth receiving roller, which is time-saving, labor-saving and has high efficiency.

[0004] However, in the above solution, there is no treatment for the dust and static electricity on the fabric surface. There is a lot of static electricity and dust attached to the surface of chemical fiber fabrics. If the static electricity is not removed in time, it is easy to cause uneven local coloring and different shades, affecting the product quality. At the same time, its drying of the fabric uses the method of directly blowing by a hot air blower, which may cause dye migration, resulting in problems such as color difference and affecting the production quality. Summary of the Utility Model

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A coloring device for chemical fiber fabric production, including a frame body, a dye pool, a cloth outlet machine and a guide roller. The dye pool is placed inside the top of the frame body. The cloth outlet machine is arranged on the left side of the frame body. Guide rollers are movably installed inside both the frame body and the dye pool. A dust removal component is fixedly installed on one side of the frame body close to the cloth outlet machine, and a drying component is arranged on one side of the frame body far from the cloth outlet machine;

[0007] The dust removal component includes an installation frame and an installation groove opened inside the installation frame. Electrostatic removal brushes are symmetrically installed up and down inside the installation groove. The chemical fiber fabric passes through the inside of the electrostatic removal brushes. A plurality of dust suction covers corresponding to the positions of the electrostatic removal brushes are fixedly installed on the left and right sides of the installation frame. A filter box is fixedly installed on the rear side of the installation frame, and an air extraction mechanism is fixedly installed on the top of the installation frame.

[0008] A further improvement of the technical solution of the present utility model lies in that: the drying assembly includes a drying box, and the chemical fiber fabric passes through the drying box. On the front and rear sides inside the drying box, frames are fixedly installed, and infrared lamps are fixedly installed inside the frames. A temperature sensor is fixedly installed on the top surface inside the drying box, and a controller is fixedly installed on the front side of the drying box.

[0009] A further improvement of the technical solution of the present utility model lies in that: the mounting frame is obliquely arranged and is perpendicular to the outlet of the fabric guiding roller and the fabric outlet machine respectively.

[0010] A further improvement of the technical solution of the present utility model lies in that: the dust suction hoods are arranged on the upper and lower sides of the chemical fiber fabric, and connecting pipes I communicating with the filter box are fixedly installed on the outer sides of the dust suction hoods. A connecting pipe II is fixedly installed between the filter box and the air extraction mechanism.

[0011] A further improvement of the technical solution of the present utility model lies in that: the filter box includes a box body, a box door is movably hinged to the rear side of the box body, and a filter plate is movably clamped above the inside of the box body.

[0012] A further improvement of the technical solution of the present utility model lies in that: the infrared lamps are equidistantly arranged inside the frames, and the infrared lamps and the temperature sensor are both electrically connected to the controller.

[0013] A further improvement of the technical solution of the present utility model lies in that: through openings are formed on the left and right sides of the drying box, and the chemical fiber fabric passes through the inside of the through openings.

[0014] A further improvement of the technical solution of the present utility model lies in that: the fabric guiding roller is movably installed inside the frame body and the dyeing tank, and the chemical fiber fabric is wound around and passes outside the fabric guiding roller.

[0015] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0016] 1. The present utility model provides a coloring device for chemical fiber fabrics. Symmetrical static eliminator brushes are installed through the installation grooves on the mounting frame. The static eliminator brushes are used to brush the surface of the fabric to remove static electricity and dust. In cooperation with the air extraction mechanism and the dust suction hoods, the dust is sucked in and sent to the filter box for collection. This process is carried out before the fabric is colored, effectively cleaning the dust and impurities on the surface of the fabric and ensuring the quality of fabric coloring and the quality of the final product.

[0017] 2. The utility model provides a coloring device for chemical fiber fabric production. Through precise control and adjustment by the controller, it effectively controls the infrared electromagnetic waves emitted by the infrared lamps, which are evenly distributed inside the drying box, ensuring uniform infrared radiation throughout the drying area. When the fabric comes into contact with the infrared radiation, it absorbs the energy radiated by the infrared radiator, causing heat generation inside the fabric, thereby rapidly vaporizing the moisture in the fabric. Since direct hot air blowing on the fabric is avoided, the adverse impact of hot air on the coloring distribution is avoided. This not only improves the drying efficiency but also ensures the uniformity and quality of the fabric coloring, thus achieving the purpose of guaranteeing product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the coloring device for chemical fiber fabric production of the present utility model;

[0019] Figure 2 is a front view schematic diagram of the present utility model;

[0020] Figure 3 is a schematic structural diagram of the dust removal component of the present utility model;

[0021] Figure 4 is a schematic structural diagram of the filter box of the present utility model;

[0022] Figure 5 is a schematic structural diagram of the drying component of the present utility model.

[0023] In the figure: 1. Frame; 2. Dye pool; 3. Cloth output machine; 4. Guide cloth roller; 5. Dust removal component; 51. Mounting frame; 52. Mounting groove; 53. Antistatic brush; 54. Dust suction hood; 55. Filter box; 551. Box body; 552. Box door; 553. Filter plate; 56. Connecting pipe one; 57. Air extraction mechanism; 58. Connecting pipe two; 6. Drying component; 61. Drying box; 62. Through port; 63. Frame; 64. Infrared lamp; 65. Temperature sensor; 66. Controller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following further elaborates on the present utility model in detail:

[0025] As Figures 1 to 5 shown, the present utility model provides a coloring device for chemical fiber fabric production, including a frame 1, a dye pool 2, a cloth output machine 3, and a guide cloth roller 4. The dye pool 2 is placed inside the top of the frame 1, the cloth output machine 3 is arranged on the left side of the frame 1, guide cloth rollers 4 are movably installed inside both the frame 1 and the dye pool 2, a dust removal component 5 is fixedly installed on one side of the frame 1 close to the cloth output machine 3, and a drying component 6 is arranged on the side of the frame 1 far from the cloth output machine 3;

[0026] The dust removal assembly 5 includes a mounting frame 51 and a mounting groove 52 opened inside the mounting frame 51. Inside the mounting groove 52, static elimination brushes 53 are symmetrically mounted up and down. The chemical fiber fabric passes through the inside of the static elimination brushes 53. On the left and right sides of the mounting frame 51, a plurality of dust suction hoods 54 corresponding to the positions of the static elimination brushes 53 are fixedly installed. On the rear side of the mounting frame 51, a filter box 55 is fixedly installed. On the top of the mounting frame 51, an air extraction mechanism 57 is fixedly installed.

[0027] By installing the symmetrically arranged static elimination brushes 53 in the mounting groove 52 opened inside the mounting frame 51 arranged on the inner side of the frame body 1 and cooperating with the dust suction hoods 54 arranged on the outside thereof, when the fabric sent out by the fabric outlet machine 3 passes between the static elimination brushes 53, the static elimination brushes 53 brush the surface of the fabric to remove static electricity and clean dust at the same time. Cooperating with the air extraction mechanism 57 to suck the dust through the dust suction hoods 54 and send it to the filter box 55 for collection, effectively cleaning the dust and impurities attached to the outside before the fabric is colored, and ensuring the quality of fabric coloring and product quality.

[0028] The air extraction mechanism 57 uses a commercially available vacuum cleaner.

[0029] As Figure 5 shown, the drying assembly 6 includes a drying box 61. The chemical fiber fabric passes through the drying box 61. On the front and rear sides inside the drying box 61, frames 63 are fixedly installed. Inside the frames 63, infrared lamps 64 are fixedly installed. On the top surface inside the drying box 61, a temperature sensor 65 is fixedly installed. On the front side of the drying box 61, a controller 66 is fixedly installed.

[0030] By controlling the infrared lamps 64 inside the frame 63 through the controller 66 to generate infrared electromagnetic waves that are evenly distributed in the drying box 61, after the fabric absorbs the energy radiated by the infrared radiator, it will cause heating, thereby vaporizing the water, avoiding the influence of direct hot air blowing on the coloring distribution, and ensuring the quality.

[0031] Ventilation openings can be provided at the bottom of the drying box 61 to ensure the uniform distribution and circulation of hot air. At the same time, the inner wall of the drying box 61 is coated with a high-reflectivity coating to enhance the thermal radiation effect of the infrared lamps 64. The controller 66 uses a PLC controller, which has multiple drying mode selection and temperature setting functions. Users can select the most suitable drying program according to different types of chemical fiber fabrics.

[0032] As Figure 3 shown, the mounting frame 51 is obliquely arranged, and the mounting frame 51 is perpendicular to the outlet of the fabric guiding roller 4 and the fabric outlet machine 3 respectively.

[0033] By arranging the mounting frame 51 obliquely, the fabric passes vertically, ensuring the static elimination and cleaning effects on the outside of the fabric.

[0034] AsFigure 3 As shown in the figure, the dust suction hood 54 is arranged on the upper and lower sides of the chemical fiber fabric. One connecting pipe 56 communicating with the filter box 55 is fixedly installed on the outer side of the dust suction hood 54, and a second connecting pipe 58 is fixedly installed between the filter box 55 and the air extraction mechanism 57.

[0035] By arranging the dust suction hood 54 on the upper and lower sides of the chemical fiber fabric, it can ensure that the dust and impurities swept are quickly sucked out in a timely and effective manner and sent into the filter box 55 through the first connecting pipe 56.

[0036] Such as Figure 4 As shown in the figure, the filter box 55 includes a box body 551. A box door 552 is movably hinged to the rear side of the box body 551, and a filter plate 553 is movably clamped above the interior of the box body 551.

[0037] By arranging the filter plate inside the box body 551 to block the dust and impurities, and through the setting of the box door 552, the box body 551 can be opened to centrally clean the dust and impurities.

[0038] Such as Figure 5 As shown in the figure, the infrared lamps 64 are equidistantly arranged inside the frame 63, and the infrared lamps 64 and the temperature sensor 65 are both electrically connected to the controller 66.

[0039] By arranging the infrared lamps 64 equidistantly inside the frame 63, it can ensure that the infrared electromagnetic wave radiation is evenly distributed. At the same time, the infrared lamps 64 are connected in series, which is convenient for wiring control.

[0040] Such as Figure 5 As shown in the figure, through openings 62 are formed on the left and right sides of the drying box 61, and the chemical fiber fabric passes through the inside of the through openings 62.

[0041] Through the setting of the through openings 62, the fabric passes through the through openings 62, and the speed is controlled in cooperation with the existing external winding and receiving components to ensure uniform drying of the fabric.

[0042] Such as Figure 1 As shown in the figure, the cloth guiding roller 4 is movably installed inside the frame body 1 and the dyeing bath 2, and the chemical fiber fabric is wound around the outside of the cloth guiding roller 4.

[0043] By arranging the cloth guiding roller 4 inside the frame body 1 and the dyeing bath 2, the fabric is uniformly colored by guiding the wiring, and a heating device can be provided at the bottom of the dyeing bath 2 to control the temperature of the dyeing solution to achieve the best dyeing effect.

[0044] Next, the working principle of the chemical fiber fabric production and coloring device will be specifically described.

[0045] Such as Figures 1 to 5As shown in the figure, the fabric outlet machine 3 and the drying assembly 6 are respectively located on the left and right sides of the frame body 1. The fabric is sent out from the fabric outlet machine 3, passes between the static elimination brushes 53 symmetrically arranged in the installation groove 52, and then is wound and guided through the fabric guide rollers 4 inside the frame body 1 and the dyeing tank 2 into the dyeing tank 2. After the fabric is colored by the dye inside the dyeing tank 2, it passes through the drying assembly 6. A winding machine is arranged behind the drying assembly 6 to wind the fabric. During the process, the dust removal assembly 5 is externally powered. When the fabric passes through the static elimination brushes 53, the static elimination brushes 53 contact the outside of the fabric to remove static electricity from the fabric and sweep away the dust. The dust suction covers 54 corresponding to the static elimination brushes 53 are arranged on the outer side of the installation frame 51 and are respectively located on the upper and lower sides of the fabric. When the suction force generated by the air extraction mechanism 57 passes through the filter box 55, a suction force is generated inside the dust suction cover 54 to suck in the dust and send it into the box body 551 through the connecting pipe 1 56, and then sent to the air extraction mechanism 57 for exhaust through the connecting pipe 2 58. The dust sucked in is filtered by the filter plate 553 inside the box body 551 and concentrated in the box body 551. It can be cleaned by opening the box door 552 at a later time. When the fabric passes through the extrusion roller arranged inside the frame body 1 after being colored and enters the drying box 61 through the through port 62, the controller 66 wires and operates the PLC controller to control the infrared lamps 64 inside the frame 63 to be turned on, and drying is carried out by using infrared electromagnetic wave radiation to ensure uniform drying of the fabric, removing moisture and then sending it out. The controller 66 receives the temperature value transmitted in real time by the temperature sensor 65 for control.

[0046] The above text generally describes the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, modifications or improvements that do not depart from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A coloring device for chemical fiber fabric production, comprising a frame body (1), a dye pool (2), a fabric outlet machine (3) and a fabric guide roller (4), characterized in that: The dye pool (2) is placed inside the top of the frame (1). The fabric outlet machine (3) is arranged on the left side of the frame (1). Guide rollers (4) are movably installed inside both the frame (1) and the dye pool (2). A dust removal component (5) is fixedly installed on one side of the frame (1) close to the fabric outlet machine (3). A drying component (6) is arranged on the side of the frame (1) away from the fabric outlet machine (3). The dust removal component (5) includes a mounting frame (51) and a mounting groove (52) formed inside the mounting frame (51). Static elimination brushes (53) are symmetrically installed up and down inside the mounting groove (52). The chemical fiber fabric passes through the inside of the static elimination brushes (53). A plurality of dust suction covers (54) corresponding to the positions of the static elimination brushes (53) are fixedly installed on the left and right sides of the mounting frame (51). A filter box (55) is fixedly installed on the rear side of the mounting frame (51). An air extraction mechanism (57) is fixedly installed on the top of the mounting frame (51).

2. The coloring device for producing chemical fiber fabrics according to claim 1, characterized in that: The drying component (6) includes a drying box (61). The chemical fiber fabric passes through the drying box (61). Frameworks (63) are fixedly installed on the front and rear sides inside the drying box (61). Infrared lamps (64) are fixedly installed inside the frameworks (63). A temperature sensor (65) is fixedly installed on the top surface inside the drying box (61). A controller (66) is fixedly installed on the front side of the drying box (61).

3. The coloring device for producing chemical fiber fabrics according to claim 1, characterized in that: The mounting frame (51) is obliquely arranged and is respectively perpendicular to the guide roller (4) and the outlet of the fabric outlet machine (3).

4. The coloring device for producing chemical fiber fabrics according to claim 1, wherein: The dust suction covers (54) are arranged on the upper and lower sides of the chemical fiber fabric. Connection pipes one (56) connected to the filter box (55) are fixedly installed on the outer sides of the dust suction covers (54). A connection pipe two (58) is fixedly installed between the filter box (55) and the air extraction mechanism (57).

5. A coloring device for producing chemical fiber fabrics according to claim 1, characterized in that: The filter box (55) includes a box body (551). A box door (552) is movably hinged on the rear side of the box body (551). A filter plate (553) is movably clamped above the inside of the box body (551).

6. The coloring device for producing chemical fiber fabrics according to claim 2, wherein: The infrared lamps (64) are equidistantly arranged inside the frameworks (63). Both the infrared lamps (64) and the temperature sensor (65) are electrically connected to the controller (66).

7. The coloring device for producing chemical fiber fabrics according to claim 2, wherein: Passage openings (62) are formed on the left and right sides of the drying box (61). The chemical fiber fabric passes through the inside of the passage openings (62).

8. A coloring device for the production of chemical fiber fabrics according to claim 1, characterized in that: The guide rollers (4) are movably installed inside the frame (1) and the dye pool (2). The chemical fiber fabric is wound around and passes through the outside of the guide rollers (4).

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