Multidirectional jack beam adjusting device

Abstract

The utility model relates to a multidirectional jack beam adjusting device, which belongs to the field of steel structure manufacture, and comprises a support main body, a hydraulic jack, a screw jack, a sliding component, a fixing component and forklift frames, the two sides of the support main body are respectively provided with one forklift frame, and the two forklift frames are symmetrically arranged on the support main body; the sliding assembly is installed on the top of the supporting body, the hydraulic jack is installed on the sliding assembly, the multiple fixing assemblies are installed on the portion, on the periphery of the hydraulic jack, of the supporting body, and each fixing assembly is provided with a screw jack arranged in the horizontal direction. A sliding space is formed between the screw jack and the sliding assembly, and the sliding assembly is driven by the screw jack. The utility model has the advantages that: 1, the forklift frame is designed, so that the support main body can be moved more conveniently; and 2, by designing the truss, the hydraulic pump can pump oil on the truss, and after oil pumping is completed, the hydraulic pump is dismantled to other equipment for continuous oil pumping, so that the use efficiency of the hydraulic pump is improved, and the like.

Description

Technical Field

[0001] The utility model relates to a multi-directional jack beam adjusting device, which relates to the field of steel structure manufacturing. Background Technique

[0002] In the process of manufacturing steel structure bridges, in order to ensure the smooth connection of the bridge position and improve the overall manufacturing accuracy, it is necessary to perform matching assembly on the beam segments, and the assembly adjustment accuracy needs to be controlled within the millimeter level. Due to the large size and heavy weight of the beam segments themselves, it is difficult to adjust.

[0003] The traditional adjustment method is to weld lifting lugs on the beam segments, and use lifting equipment to lift the beam segments and then perform adjustment. This adjustment method requires large lifting equipment (such as gantry cranes) to be installed at the assembly site, and the production, installation, and removal of lifting lugs are required. This adjustment method causes limitations in the assembly site, increases and wastes raw materials, and the installation and removal of lifting lugs will also cause certain damage to the base metal of the beam segments. The traditional jack beam adjustment is generally for up and down adjustment, and lateral adjustment cannot be performed due to the lack of force application points. Therefore, there is an urgent need for a new type of steel structure bridge fine adjustment device to achieve three-directional beam adjustment in the x-axis, y-axis, and z-axis during beam segment assembly. Content of the Utility Model

[0004] To overcome the defects of the prior art, the utility model provides a multi-directional jack beam adjusting device. The technical solution of the utility model is as follows:

[0005] A multi-directional jack beam adjusting device includes a support main body, a hydraulic jack, a screw jack, a sliding assembly, a fixing assembly, and a forklift frame. One of the forklift frames is installed on each side of the support main body, and the two forklift frames are symmetrically arranged on the support main body; the sliding assembly is installed on the top of the support main body, the hydraulic jack is installed on the sliding assembly, and several fixing assemblies are installed on the support main body around the hydraulic jack. A screw jack arranged horizontally is installed on each fixing assembly, a sliding space is formed between the screw jack and the sliding assembly, and the sliding assembly is driven by the screw jack.

[0006] The support main body includes a steel body base, a steel body top plate, I-beams, trusses, diagonal braces, and cross braces. The steel body top plate and the steel body base are arranged parallel to each other. The I-beams are installed between the steel body base and the steel body top plate to connect the steel body base and the steel body top plate together. A truss is arranged on one side of the steel body base. Cross braces are symmetrically installed on both sides of the I-beams, and a diagonal brace is welded between each cross brace and the truss. The two diagonal braces are arranged parallel to each other; a forklift frame is arranged on the upper part of each cross brace.

[0007] Several steel transverse reinforcing ribs and steel vertical reinforcing ribs are also installed on the I-beam.

[0008] The sliding assembly includes a slider and a stop block. The slider is square-shaped and is slidably installed on the steel top plate. A stop block is installed on each of the four side surfaces of the slider, and each stop block corresponds to a screw jack; the hydraulic jack is installed in the middle of the slider.

[0009] Each fixing assembly includes a reaction frame base, a baffle plate, and a baffle plate reinforcing rib. The reaction frame base is provided on the steel top plate. One end of the reaction frame base is welded to the steel top plate, and the other end extends outward; the baffle plate is perpendicularly welded to the other end of the reaction frame base, and the baffle plate reinforcing rib is welded between the outer side of the baffle plate and the reaction frame base. The screw jack is installed on the inner side of the baffle plate.

[0010] Several partition plates are also welded on the I-beam. All the partition plates are uniformly arranged along the circumferential direction of the I-beam and are all close to the upper end of the I-beam.

[0011] A steel vertical reinforcing rib is provided at the lower part of each reaction frame base, and the reaction frame base is supported by the steel vertical reinforcing rib.

[0012] It also includes a displacement sensor for measuring the displacement distance of the stop block. The displacement sensor, the hydraulic jack, and the screw jack are all connected to the control panel.

[0013] The advantages of the present utility model are as follows:

[0014] 1. By designing the forklift frame, the movement of the support body can be made more convenient.

[0015] 2. By designing the truss, the hydraulic pump can pump oil on the truss, and after the oil pumping is completed, it can be removed to other equipment for continuous oil pumping, improving the use efficiency of the hydraulic pump.

[0016] 3. By designing the reaction frame, the baffle plate, and the slider, when the screw jack acts on the baffle plate and the reaction frame, the baffle plate pushes the slider to realize the movement of the screw jack in the x-axis direction and the y-axis direction.

[0017] 4. By designing the displacement sensor, according to the measured data, the displacement adjustment amount can be accurately set to ensure accurate beam adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the main structure of the present utility model.

[0019] Figure 2 is Figure 1 the top view of

[0020] Figure 3 is Figure 1 a side view of

[0021] Figure 4 is a schematic diagram of the main structure from another perspective of the present utility model. Detailed implementation manners

[0022] The present utility model will be further described below in conjunction with specific embodiments, and the advantages and features of the present utility model will become clearer as the description progresses. However, these embodiments are merely exemplary and do not constitute any limitation to the scope of the present utility model. Those skilled in the art should understand that modifications or substitutions can be made to the details and forms of the technical solutions of the present utility model without departing from the spirit and scope of the present utility model, and such modifications and substitutions all fall within the protection scope of the present utility model.

[0023] Refer to Figures 1 to 4 , the present utility model relates to a multi-directional jack beam adjusting device, which includes a support main body, a hydraulic jack 13, a screw jack 12, a sliding assembly, a fixing assembly and a forklift frame 4. One of the forklift frames 4 is installed on each side of the support main body, and the two forklift frames 4 are symmetrically arranged on the support main body; the sliding assembly is installed on the top of the support main body, the hydraulic jack 13 is installed on the sliding assembly, and several fixing assemblies are installed on the support main body around the hydraulic jack 13. A screw jack 12 arranged in the horizontal direction is installed on each fixing assembly. A sliding space is formed between the screw jack 12 and the sliding assembly, and the sliding assembly is driven by the screw jack 12, and the movement in the X-axis direction and the Y-axis direction is realized through the screw jack 12.

[0024] In the present utility model, by providing the support main body, the hydraulic jack 13, the screw jack 12, the sliding assembly, the fixing assembly and the forklift frame 4, the following are achieved:

[0025] Multi-directional adjustment: By combining the use of the hydraulic jack and the screw jack, the device can realize movement in the X-axis direction, the Y-axis direction and the Z-axis direction, increasing the flexibility and accuracy of beam adjustment.

[0026] Structural stability: The symmetrical arrangement of the forklift frames makes it more convenient for the support main body to move

[0027] Strong adaptability: It can adapt to beams of different sizes and shapes. By adjusting the screw jack and the hydraulic jack, different beam adjustment requirements can be met.

[0028] The described support main body includes a steel base 1, a steel top plate 2, I-beams 3, a truss 5, diagonal braces 6 and cross braces 7. The steel top plate 2 and the steel base 1 are arranged parallel to each other. The I-beams 3 are installed between the steel base 1 and the steel top plate 1 to connect the steel base 1 and the steel top plate 2 together. The truss 5 is arranged on one side of the steel base 1. The cross braces 7 are symmetrically installed on both sides of the I-beams 3. One diagonal brace 6 is welded between each cross brace 7 and the truss 5. The two diagonal braces 6 are arranged parallel to each other. On the upper part of each cross brace 7, there is a forklift frame 4, and the cross brace 7 supports the forklift frame at the same time.

[0029] Using a steel base and a steel top plate, as well as I-beams as the main load-bearing members, improves the load-bearing capacity and stability; connecting the steel base and the top plate through I-beams enhances the rigidity of the overall structure and reduces deformation under load.

[0030] The design of the truss 5 and the diagonal braces 6 optimizes the space utilization, provides additional support points, and at the same time maintains the compactness of the structure; at the same time, the truss 5 is also used for installing a hydraulic pump.

[0031] Several steel lateral reinforcing ribs 15 and steel vertical reinforcing ribs 8 are also installed on the I-beams 3.

[0032] The described sliding assembly includes a slider 16 and a stop block 14. The slider 16 is square-shaped and is slidably installed on the steel top plate 2. One stop block 14 is installed on each of the four sides of the slider 16, and each stop block 14 corresponds to a screw jack 12; the hydraulic jack 13 is installed in the middle of the slider 16.

[0033] Each fixing assembly includes a reaction frame base 9, a baffle 10 and a baffle reinforcing rib 11. The reaction frame base 9 is arranged on the steel top plate 2. One end of the reaction frame base 9 is welded to the steel top plate 2, and the other end extends outward; the baffle 10 is perpendicularly welded to the other end of the reaction frame base 9. The baffle reinforcing rib 11 is welded between the outer side of the baffle 10 and the reaction frame base 9. The screw jack 12 is installed on the inner side of the baffle 10.

[0034] In the fixing assembly, the setting of the baffle reinforcing rib improves the strength of the baffle, enables the fixing assembly to bear greater force, and thus improves the load-bearing capacity of the overall structure.

[0035] The compact design of the reaction frame base, the baffle and the baffle reinforcing rib minimizes the space occupied by the fixing assembly while maintaining high structural performance.

[0036] A screw jack is installed inside the baffle, which provides a reverse acting force and a stable support point for the operation of the screw jack, ensuring the stability and safety of the screw jack during operation.

[0037] Several partition plates 17 are also welded on the I-beam 3, and all the partition plates 17 are uniformly arranged along the circumferential direction of the I-beam 3 and are all close to the upper end of the I-beam 3.

[0038] A steel vertical stiffener 8 is provided at the lower part of each reaction frame base 9, and the reaction frame base 9 is supported by the steel vertical stiffener 8.

[0039] It also includes a displacement sensor for measuring the displacement distance of the stop block 14, and the displacement sensor, the hydraulic jack 13 and the screw jack 12 are all connected to the control panel.

[0040] The working principle of the present utility model: When in use, insert the fork of the forklift into the forklift frame 4, lift it and place it under the required position. Then place the hydraulic jack 13 on the slider 17 and place the hydraulic pump on the truss 1. The hydraulic pump pumps pressure to the hydraulic jack 13 to lift the heavy object, completing the movement in the z-axis direction. Then, by adjusting the screw jacks 9 at different positions, the screw jacks 9 are made to abut against the stop block 11 and the baffle 8 to drive the stop block 14, completing the movement in the x-axis direction and the y-axis direction. Position sensors are installed at the tops of the screw jacks 9 in each direction to accurately control the displacement amount and achieve precise adjustment.

[0041] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.

Claims

1. A multi-directional jack beam adjustment device, characterized in that It includes a support main body, a hydraulic jack, a screw jack, a sliding component, a fixing component and a forklift frame. One of the forklift frames is installed on each side of the support main body, and the two forklift frames are symmetrically arranged on the support main body; the sliding component is installed on the top of the support main body, the hydraulic jack is installed on the sliding component, and several fixing components are installed on the support main body around the hydraulic jack. A screw jack arranged horizontally is installed on each fixing component, a sliding space is formed between the screw jack and the sliding component, and the sliding component is driven by the screw jack.

2. The multi-directional jack beam adjustment device according to claim 1, characterized in that, The support main body includes a steel base, a steel top plate, I-beams, trusses, diagonal braces and cross braces. The steel top plate and the steel base are arranged parallel to each other. The I-beams are installed between the steel base and the steel top plate to connect the steel base and the steel top plate together. A truss is arranged on one side of the steel base. Cross braces are symmetrically installed on both sides of the I-beam. A diagonal brace is welded between each cross brace and the truss, and the two diagonal braces are arranged parallel to each other; a forklift frame is arranged on the upper part of each cross brace.

3. The multi-directional jack beam adjusting device according to claim 2, characterized in that, Several steel horizontal reinforcing ribs and steel vertical reinforcing ribs are also installed on the I-beams.

4. The multi-directional jack beam adjusting device according to claim 3, characterized in that, The sliding component includes a slider and a stop block. The slider is square and is slidably installed on the steel top plate. A stop block is installed on each of the four sides of the slider, and each stop block corresponds to a screw jack; the hydraulic jack is installed in the middle of the slider.

5. The multi-directional jack beam adjusting device according to claim 4, characterized in that, Each fixing component includes a reaction frame base, a baffle and a baffle reinforcing rib. The reaction frame base is arranged on the steel top plate. One end of the reaction frame base is welded to the steel top plate, and the other end extends outward; the baffle is perpendicularly welded to the other end of the reaction frame base. A baffle reinforcing rib is welded between the outer side of the baffle and the reaction frame base, and the screw jack is installed on the inner side of the baffle.

6. The multi-directional jack beam adjusting device according to claim 5, characterized in that Several partition plates are also welded on the I-beams, and all the partition plates are uniformly arranged along the circumferential direction of the I-beam and are all close to the upper end of the I-beam.

7. The multi-directional jack beam adjustment device according to claim 5, characterized in that, A steel vertical reinforcing rib is arranged at the lower part of each reaction frame base, and the reaction frame base is supported by the steel vertical reinforcing rib.

8. The multi-directional jack beam adjusting device according to claim 4, wherein It also includes a displacement sensor for measuring the displacement distance of the stop block. The displacement sensor, the hydraulic jack and the screw jack are all connected to the control panel.

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