High-strength anti-hollowing ceramic tile

By embedding the air-proof drum components of snake-shaped pipes and connecting pipes in the ceramic tile, the hollowing problem during the installation of ceramic tile is solved, the compact bonding and strength between the tile and the building is achieved, and the installation effect and service life are improved.

CN223061910UActive Publication Date: 2025-07-04FUJIAN DONGNAN CHINAWARE CO LTD
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Patent Information

Application Number
CN202421636848.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-07-04
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

Ceramic tiles are prone to hollowing when pasting, which affects the installation effect and service life. The existing exhaust and feeding methods are inconvenient to operate and difficult to be uniform, resulting in the tiles being easily broken.

Method used

The air-proof drum member is embedded in the tile body, including a snake-shaped tube and a communication tube, which is used to discharge air at the installation site and fill the adhesive slurry to prevent hollowing and increase the strength of the tile.

Benefits of technology

Effectively avoid hollowing, improve the bonding tightness between ceramic tiles and buildings, enhance the compressive and flexural strength of ceramic tiles, and extend the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of ceramic building materials, in particular to a high-strength anti-hollowing ceramic tile which comprises a ceramic tile body and an anti-hollowing component, a plurality of grooves are formed in the back face of the ceramic tile body, the anti-hollowing component comprises a hard coiled pipe and a plurality of communicating pipes, the coiled pipe is provided with a plurality of side ports on the side face of the ceramic tile body, and the communicating pipes are communicated with the grooves. The communicating pipes are provided with bottom ports communicating with the grooves in the back face of the ceramic tile body, and the anti-hollowing component can exhaust air and fill slurry at the installation position when the ceramic tile body is installed so as to prevent hollowing. According to the anti-hollowing ceramic tile, residual air at the installation position of the ceramic tile body can be exhausted through the coiled pipe and the communicating pipes of the anti-hollowing component, and bonding slurry can be poured into emptied gaps to be filled, so that the ceramic tile is tightly bonded with a building to avoid hollowing; meanwhile, the hard coiled pipe of the anti-hollowing component is embedded into the ceramic tile body, so that the strength of the ceramic tile can be improved, the mounting effect of the ceramic tile can be improved, and the service life of the ceramic tile can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of ceramic building materials, in particular to a high-strength anti-hollow tile. Background Art

[0002] When a tile is adhesively installed on the ground or wall surface of a building, if the adhesive material such as cement mortar is locally lacking in the adhesive joint and air is likely to remain, the tile will form a hollow after installation, affecting subsequent use. Moreover, due to the low compressive and flexural strength of general tiles, when subjected to vibration or heavy external force, tiles with hollow phenomenon are more likely to break. At present, although air residue is reduced and hollowing is avoided by manually tapping or squeezing the tile repeatedly during installation; or an anti-drum column is installed on the back of the tile to exhaust air to avoid hollowing. However, if the lacking adhesive material is not filled in time after the residual air is exhausted, it will affect the flatness of the tile after installation. Therefore, generally, the tile is pried up and re-filled or filled forcefully from the side of the tile adhesive joint, but these methods are inconvenient to operate and difficult to fill evenly, affecting the installation effect. In view of this, it is necessary to improve the tile. If an anti-hollow component that can conveniently exhaust air and pump slurry can be arranged inside the tile to avoid hollowing and fill the adhesive material, so as to improve the installation effect of the tile and extend its service life, this is the problem to be solved in this case. Summary of the Utility Model

[0003] To overcome the deficiencies in the prior art, the utility model discloses a high-strength anti-hollow tile, which includes a tile body and an anti-hollow component. A plurality of grooves are provided on the back of the tile body. The anti-hollow component includes a rigid serpentine tube and a plurality of communicating tubes connected to the serpentine tube. The serpentine tube is provided with a plurality of side ports in the side direction of the tile body, and the plurality of communicating tubes are respectively provided with bottom ports communicating with the plurality of grooves in the back direction of the tile body. The anti-hollow component can exhaust air and pump slurry at the installation adhesive joint when the tile body is installed to prevent hollowing. By improving the tile, the utility model embeds the anti-hollow component provided with a serpentine tube and a plurality of communicating tubes into the tile body. The serpentine tube and the plurality of communicating tubes of the anti-hollow component can exhaust the air remaining at the installation adhesive joint of the tile body during installation, and can also pump the adhesive slurry into the emptied gap through the serpentine tube and the plurality of communicating tubes for filling, so that the tile is tightly adhered to the building to avoid hollowing. At the same time, by embedding the rigid serpentine tube of the anti-hollow component into the tile body, the strength of the tile can be improved, thereby improving the installation effect of the tile and extending the service life of the tile.

[0004] To achieve the above object, the technical solution adopted by the utility model is as follows:

[0005] A high-strength anti-hollow tile, comprising a tile body, wherein a plurality of rhombic or square grooves for fitting and bonding during installation are dispersedly arranged on the back surface of the tile body, and is characterized in that: it further comprises an anti-hollow component, the anti-hollow component includes a serpentine tube and a plurality of communicating tubes connected to the serpentine tube, the anti-hollow component is embedded in the tile body, the serpentine tube of the anti-hollow component is provided with a plurality of ports communicating with the outside in the side direction of the tile body, and the plurality of communicating tubes of the anti-hollow component are respectively provided with ports communicating with the plurality of grooves in the back direction of the tile body, and the anti-hollow component can evacuate air and pump slurry at the installation bonding place during the installation of the tile body to prevent hollowing.

[0006] Both the serpentine tube and the communicating tubes are rigid heat-resistant hollow round tubes, there are a plurality of the communicating tubes, and the plurality of communicating tubes are dispersedly fixed and connected below the serpentine tube, and both ends and the middle part of the serpentine tube communicate to the outside of the side surface of the tile body to form a plurality of side ports, and the lower ports of the plurality of communicating tubes respectively communicate to a plurality of grooves of the tile body to form a plurality of bottom ports.

[0007] The bottom port of the communicating tube is a flared mouth with a taper, and the side port of the serpentine tube is a threaded mouth with an internal thread.

[0008] The anti-hollow component further comprises filters and pipe plugs, there are a plurality of the filters and the pipe plugs respectively, the plurality of filters are elastically clamped in the bottom ports of the plurality of communicating tubes respectively, and the filters elastically clamped in the bottom ports can fall off automatically under the impact of the slurry during the pumping of the slurry, and the plurality of pipe plugs are respectively screwed in the plurality of side ports of the serpentine tube.

[0009] The main body of the filter is a circular plate body densely provided with a plurality of ventilation holes, the side wall of the circular plate body is a conical surface and the taper of the conical surface matches the taper of the bottom port of the communicating tube, and two elastic clamping protrusions are symmetrically arranged on the outer edge of the upper surface of the circular plate body for elastically clamping the filter in the communicating tube.

[0010] The pipe plug is a columnar plug with an external thread.

[0011] As described above, the advantages of the high-strength anti-hollow tile provided by the present utility model are as follows: First, an anti-hollow component provided with a serpentine tube and a number of connecting tubes is embedded in the tile body. By using the serpentine tube and the number of connecting tubes of the anti-hollow component, the air remaining at the installation bonding part of the tile body during installation can be discharged, and the bonding slurry can also be conveyed through the serpentine tube and the number of connecting tubes to fill the emptied voids, so that the tile is tightly bonded to the building to avoid hollowing. Second, by embedding the rigid serpentine tube of the anti-hollow component in the tile body, the strength of the tile can be improved. By improving the tile, the present utility model can improve the installation effect of the tile and extend the service life of the tile. The present utility model is reasonably designed, has a simple structure, a low cost, and is convenient for popularization. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a longitudinal sectional view of a high-strength anti-hollow tile according to the present utility model;

[0013] Figure 2 is Figure 1 the schematic view of A-A in

[0014] Figure 3 is Figure 1 the enlarged schematic view of part B in

[0015] Figure 4 is Figure 2 the schematic view in the C direction of

[0016] Figure 5 is Figure 2 the enlarged schematic view of part D in

[0017] Figure 6 is the enlarged schematic view of the filter screen.

[0018] Reference numerals:

[0019] 1 tile body; 11 groove; 2 anti-hollow component; 21 serpentine tube; 22 connecting tube; 23 filter screen; 24 pipe plug. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following further describes the present utility model through specific embodiments.

[0021] Such as Figures 1 to 6As shown in the figure, a high-strength anti-hollow tile of the present utility model includes a tile body 1 and an anti-hollow member 2, and the anti-hollow member 2 is embedded in the tile body 1. On the back of the tile body 1, a number of rhombic or square grooves 11 for fitting and bonding during installation are dispersedly provided; the anti-hollow member 2 includes a serpentine tube 21, a connecting tube 22, a filter screen 23 and a tube plug 24. Both the serpentine tube 21 and the connecting tube 22 are rigid and heat-resistant hollow round tubes. There are several connecting tubes 22, and several connecting tubes 22 are dispersedly fixed and connected below the serpentine tube 21. The two ends and the middle of the serpentine tube 21 communicate to the outside of the side surface of the tile body 1 to form several side ports, and the lower ports of several connecting tubes 22 respectively communicate to several grooves 11 of the tile body 1 to form several bottom ports. The bottom port of the connecting tube 22 is a flared mouth with a taper, and the side port of the serpentine tube 21 is a threaded mouth with an internal thread. The main body of the filter screen 23 is a circular plate body densely provided with a number of air-permeable holes. The side wall of the circular plate body is a conical surface, and the taper of the conical surface matches the taper of the bottom port of the connecting tube 22. On the outer edge of the upper surface of the circular plate body, two elastic clamping protrusions are symmetrically provided for elastically clamping the filter screen 23 in the connecting tube 22; the tube plug 24 is a columnar plug with an external thread, and a sunk groove is provided at one end for screwing the tube plug 24 with a screwdriver. There are several filter screens 23 and tube plugs 24 respectively. Several filter screens 23 are respectively elastically clamped in the bottom ports of several connecting tubes 22. The filter screen 23 elastically clamped in the bottom port can fall off automatically under the impact of the slurry during the pouring of the slurry. Several tube plugs 24 are respectively screwed into several side ports of the serpentine tube 21, and the tube plug 24 cannot protrude from the side surface of the tile body 1. The anti-hollow member 2 can exhaust air and pour slurry at the installation bonding place when the tile is installed to prevent hollowing.

[0022] When installing this high-strength anti-hollow tile, place the tile on the pre-applied adhesive cement mortar on the bottom surface or wall surface of the building for pre-pressing, then unscrew the tube plug 24 on a side port of the serpentine tube 21, connect an externally provided suction negative pressure air pump, and exhaust air outward so that the excess air remaining at the tile bonding place is filtered by the filter screen 23 and then extracted, and then block this side port with the tube plug 24.

[0023] Then unscrew the tube plug 24 on any side port, connect an externally provided grouting pump, and inject the adhesive slurry into the anti-hollow member 2 to fill the void formed after the air at the tile bonding place is exhausted.

[0024] The utility model improves the ceramic tile by embedding the anti-hollow drum component 2 provided with a serpentine pipe 21 and a plurality of communicating pipes 22 into the ceramic tile body 1. The serpentine pipe 21 and the plurality of communicating pipes 22 of the anti-hollow drum component 2 can discharge the air remaining at the installation and bonding position of the ceramic tile body 1 during installation, and can also convey the bonding slurry through the serpentine pipe 21 and the plurality of communicating pipes 22 to fill the emptied voids, so that the ceramic tile and the building are densely bonded to avoid hollowing. At the same time, by embedding the rigid serpentine pipe 21 of the anti-hollow drum component 2 into the ceramic tile body 1, the strength of the ceramic tile can be improved, thereby improving the installation effect of the ceramic tile and extending the service life of the ceramic tile.

[0025] The above is only a specific embodiment of the utility model, but the design concept of the utility model is not limited thereto. Any non-substantive modification made to the utility model using this concept shall fall within the scope of infringement of the protection scope of the utility model.

Claims

1. A high-strength anti-hollow tile, comprising a tile body (1), and a plurality of rhombic or square grooves (11) for fitting and bonding during installation are dispersedly arranged on the back surface of the tile body (1), and it is characterized in that: It further includes an anti-hollow drum member (2). The anti-hollow drum member (2) includes a serpentine tube (21) and a number of connecting tubes (22) connected to the serpentine tube (21). The anti-hollow drum member (2) is embedded in the tile body (1). The serpentine tube (21) of the anti-hollow drum member (2) is provided with a number of ports communicating with the outside in the side direction of the tile body (1). The number of connecting tubes (22) of the anti-hollow drum member (2) are respectively provided with ports communicating with a number of grooves (11) in the back direction of the tile body (1). The anti-hollow drum member (2) can evacuate air and pump slurry at the installation bonding place during the installation of the tile body (1) to prevent hollowing.

2. The high-strength anti-hollow drum tile according to claim 1, characterized in that: The serpentine tube (21) and the connecting tubes (22) are both rigid heat-resistant hollow round tubes. There are a number of connecting tubes (22). The number of connecting tubes (22) are dispersedly fixed and connected below the serpentine tube (21). The two ends and the middle of the serpentine tube (21) communicate to the outside of the side of the tile body (1) to form a number of side ports. The lower ports of the number of connecting tubes (22) respectively communicate into a number of grooves (11) of the tile body (1) to form a number of bottom ports.

3. A high-strength anti-hollow tile according to claim 2, characterized in that: The bottom port of the connecting tube (22) is a flared mouth with a taper. The side port of the serpentine tube (21) is a threaded mouth with an internal thread.

4. A high-strength anti-hollow tile according to claim 3, characterized in that: The anti-hollow drum member (2) further includes a filter screen (23) and a pipe plug (24). There are a number of filter screens (23) and pipe plugs (24). The number of filter screens (23) are respectively elastically clamped in the bottom ports of the number of connecting tubes (22). The number of pipe plugs (24) are respectively screwed into a number of side ports of the serpentine tube (21).

5. The high-strength anti-hollow tile according to claim 4, characterized in that: The main body of the filter screen (23) is a circular plate body provided with a number of air-permeable holes. The side wall of its circular plate body is set as a conical surface and the taper of the conical surface matches the taper of the bottom port of the connecting tube (22). Two elastic clamping protrusions are symmetrically arranged on the outer edge of the upper surface of the circular plate body.

6. The high-strength anti-hollow tile according to claim 5, wherein: The pipe plug (24) is a columnar plug with an external thread.