Sludge cleaning device for water and soil environment improvement
By introducing a crushing box and crushing blade into the sludge pump, the problem of easy blockage of the sludge pump is solved, and rapid crushing of sludge and debris is achieved, improving cleaning efficiency and stability.
Patent Information
- Application Number
- CN202421737796.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-22
AI Technical Summary
Existing sludge pumps are prone to jamming the impeller when encountering large foreign objects, resulting in blockage of sludge pipes, affecting stable operation, and lacking effective treatment methods.
A sludge cleaning device for soil and water environment improvement is designed, equipped with a crushing box and crushing blade. The crushing blade and impeller are driven to rotate through the drive device to achieve rapid crushing of sludge and debris, avoid the use of multiple power devices, and increase the opening range to accelerate the flow of sludge.
It effectively solves the problem of sludge pump blockage, improves the efficiency of sludge cleaning, and ensures the stable operation of sludge discharge work.
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Figure CN223062658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dredging equipment, in particular to a silt cleaning device for soil and water environment improvement. Background Technique
[0002] The silt pump belongs to a kind of centrifugal pump. It is suitable for transporting liquids containing particles, such as transporting slurry or liquids containing ash, fibers, slag, etc. In order to prevent the abrasion of the pump by solids, the main components of the pump are made of hard metals.
[0003] However, when encountering large foreign objects, the impeller will still be stuck. The existing silt pumps do not have a crushing device at their ports, lack effective treatment means for thickened lump-shaped silt, and are prone to cause serious blockage of the silt discharge pipeline, affecting the stable operation of the silt discharge work. For this reason, we propose a silt cleaning device for soil and water environment improvement. Content of the Utility Model
[0004] In view of the deficiencies of the existing silt pumps with small openings and prone to jamming of the impeller when encountering foreign objects, the utility model provides a silt cleaning device for soil and water environment improvement, which has the advantages of a large opening range and the ability to quickly crush silt and sundries, and solves the problems raised in the above background technique.
[0005] To achieve the above purposes, the utility model is realized through the following technical solutions: A silt cleaning device for soil and water environment improvement includes a pump body and a driving device connected to the pump body;
[0006] A crushing box is provided at the inlet of the pump body. Inside the crushing box, there are two parallel mounting shafts. Multiple groups of crushing blades are installed on the surface of the mounting shafts. The two ends of the mounting shafts are respectively rotatably connected to the side walls of the crushing box;
[0007] One ends of the two mounting shafts are respectively installed with transmission gears, and the two transmission gears are meshed with each other. At the end of one of the mounting shafts, a transmission shaft is vertically provided. Bevel gears are provided at the opposite ends of the mounting shaft and the transmission shaft, and the two bevel gears are meshed;
[0008] The transmission shaft is parallel to the driving device. The end of the transmission shaft away from the crushing box is connected to the driving device through a transmission mechanism. The driving device drives the transmission shaft to rotate through the transmission mechanism;
[0009] At least two bearing seats are rotatably installed on the transmission shaft. Each bearing seat is connected to the driving device through a support arm, and the support arm is used to support the transmission shaft stably.
[0010] Preferably, the driving device includes a support pipe body. One end of the support pipe body is provided with a support disk. A driving shaft is movably arranged inside the support pipe body. The two ends of the support pipe body are respectively rotatably connected to the driving shaft;
[0011] One end of the drive shaft close to the support disk extends outside the support tube body and is connected to the drive motor. The edge of the support disk is connected to the drive motor through a plurality of connecting feet. One end of the support tube body away from the support disk is connected to the pump body.
[0012] Among them, the transmission shaft is parallel to the support tube body, and the ends of the support arms are respectively connected to the support tube body. The transmission mechanism includes pulleys arranged at one end of the transmission shaft and the drive shaft close to the drive motor, and the two pulleys are connected by a belt.
[0013] Preferably, the pump body includes a pump housing, which is installed at one end of the support tube body away from the support disk. The drive shaft extends into the pump housing. An impeller installed on the drive shaft is provided inside the pump housing, and an output pipe is provided on the side of the pump housing.
[0014] Among them, one side of the pump housing away from the support disk is installed at the middle lower end of the side of the crushing box, making the pump housing flush with the bottom of the crushing box. An inlet communicating with the inside of the pump housing is provided at the bottom of the side of the crushing box.
[0015] Preferably, one end of the support tube body away from the support disk is provided with an end cover, and the edge of the end cover is connected to the pump housing by bolts.
[0016] Preferably, a sealing housing is provided at one end of the crushing box close to the transmission gear. The edge of the sealing housing is connected to the side of the crushing box by bolts. The transmission shaft passes through the side of the crushing box and is rotatably connected therebetween.
[0017] Preferably, it further includes a carrier of the sludge cleaning device, and the carrier includes two symmetrically arranged floating valves.
[0018] The two floating valves are connected by a plurality of brackets, and the support tube body is fixed in the middle of the brackets. And the support tube body is inclined, so that the drive motor is located above the floating valve, and the crushing box is located at the bottom between the two floating valves.
[0019] Preferably, the crushing blades on the two mounting shafts are arranged staggeredly.
[0020] Compared with the prior art, when the present utility model is in use, the floating valves are placed in the dredging area. The sludge and sundries entering the crushing box will be crushed by the rapidly rotating crushing blades and then enter the pump housing from the inlet, and finally be output outward from the output pipe. When the drive motor drives the crushing blades and the impeller to rotate simultaneously, the use of two power devices is avoided. And the horizontally arranged crushing blades and the crushing box have a wide crushing range, and can also accelerate the flow of sludge towards the pump housing, accelerating the efficiency of sucking sludge. Description of the Drawings
[0021] Figure 1 Structural schematic of the pump body and the drive device in the present utility model Figure 1 。
[0022] Figure 2Structural schematic of the pump body and the driving device in the present utility model Figure 2 。
[0023] Figure 3 Structural schematic of the pump body and the driving device in the present utility model Figure 3 。
[0024] Figure 4 Side view of the crushing box of the present utility model.
[0025] Figure 5 Cross-sectional view of the pump body and the driving device in the present utility model.
[0026] Figure 6 Structural diagram of the floating valve in the present utility model.
[0027] Figure 7 Schematic diagram of the combination of the pump body, the driving device and the floating valve in the present utility model.
[0028] In the figure: 1, driving motor; 2, connecting support leg; 3, support disc; 4, support arm; 5, connecting seat; 6, support pipe body; 7, output pipe; 8, pump housing; 9, crushing box; 10, transmission gear; 11, bevel gear; 12, transmission shaft; 13, bearing seat; 14, pulley; 15, mounting shaft; 16, crushing blade; 17, sealing housing; 18, end cover; 19, driving shaft; 20, impeller; 21, inlet; 22, support; 23, floating valve. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Please refer to Figures 1 to 7 , the present utility model provides a technical solution: a sludge cleaning device for soil and water environment improvement, including a pump body. As Figure 5 shown, the pump body includes a pump housing 8. An impeller 20 is provided inside the pump housing. An output pipe 7 is provided on the side surface of the pump housing 8. The output pipe 7 is used to discharge sludge outward. In the actual operation process, a conveying pipeline is connected to the output pipe 7.
[0031] It further includes a driving device for driving the pump body to rotate. The driving device includes a support pipe body 6. A support disc 3 is provided at one end of the support pipe body 6. A driving shaft 19 is movably provided inside the support pipe body 6. The two ends of the support pipe body 6 are respectively rotationally connected to the driving shaft 19. In this way, the driving shaft 19 can rotate stably inside the support pipe body 6;
[0032] One end of the drive shaft 19 close to the support disk 3 extends outside the support tube body 6 and is connected to the drive motor 1. The edge of the support disk 3 is connected to the drive motor 1 through a plurality of connecting support feet 2. An end cover 18 is provided at one end of the support tube body 6 away from the support disk 3. The edge of the end cover 18 is connected to the pump housing 8 by bolts, which facilitates the disassembly and installation of the pump housing.
[0033] Among them, the drive shaft 19 extends into the pump housing 8, and the impeller 20 is installed on the drive shaft 19. Specifically, during the operation process, when the drive motor 1 rotates, it can drive the drive shaft 19 to rotate inside the support tube body 6, causing the drive shaft 19 to drive the impeller 20 to rotate rapidly.
[0034] As Figure 3 and Figure 5 shown, one side of the pump housing 8 away from the support disk 3 is installed at the lower middle part of the side of the crushing box 9, and the pump housing 8 is flush with the bottom of the crushing box 9. An inlet 21 communicating with the inside of the pump housing 8 is provided at the bottom of the side of the crushing box 9. The provided crushing box 9 can increase the opening size of the inlet 21. During the cleaning process of the silt, when the silt gathers towards the pump body, the silt will first enter the crushing box 9 and then enter the pump housing 8 through the inlet 21.
[0035] Two parallel mounting shafts 15 are provided inside the crushing box 9. Both ends of the mounting shafts 15 are rotatably connected to the side walls of the crushing box 9. Multiple groups of crushing blades 16 are installed on the surfaces of the mounting shafts 15. As Figure 4 shown, the crushing blades 16 on the two mounting shafts 15 are arranged staggeredly. When the mounting shafts 15 rotate, they can drive the crushing blades 16 to cross-shear, so that the sundries entering the crushing box 9 are quickly crushed; the crushing blades 16 are all connected to the tool holders by bolts, and the tool holders are welded and fixed on the surfaces of the mounting shafts 15, which facilitates the disassembly and replacement of the crushing blades.
[0036] As Figure 1 shown, transmission gears 10 are respectively installed at one ends of the two mounting shafts 15, and the two transmission gears 10 are meshed with each other. A transmission shaft 12 is vertically provided at the end of one of the mounting shafts 15. Bevel gears 11 are provided at the opposite ends of the mounting shaft 15 and the transmission shaft 12, and the two bevel gears 11 are meshed with each other.
[0037] As Figure 1 and Figure 2 、 Figure 3 shown, the transmission shaft 12 is parallel to the support tube body 6. At least two bearing seats 13 are rotatably installed on the transmission shaft 12. Each bearing seat 13 is connected to the support tube body 6 through a support arm 4. The bearing seats 13 are distributed at both ends and the middle of the transmission shaft, so that the transmission shaft 12 can be kept stable when the transmission shaft 12 rotates. As Figure 1As shown in the figure, a connecting seat 5 corresponding to the support arm 4 is provided on the support tube body 6, and the support arm 4 is fastened to the connecting seat 5 by bolts.
[0038] One end of the transmission shaft 12 away from the crushing box 9 is connected to the driving device through a transmission mechanism. The driving device drives the transmission shaft 12 to rotate through the transmission mechanism. That is, the transmission mechanism includes pulleys 14 arranged at one ends of the transmission shaft 12 and the driving shaft 19 close to the driving motor 1, and the two pulleys 14 are connected by a belt. Of course, the pulley 14 can be replaced by a synchronous pulley and a sprocket. When the pulley 14 is replaced by a synchronous pulley, the two synchronous pulleys are connected by a synchronous belt. When the pulley 14 is replaced by a sprocket, the two sprockets are connected by a transmission chain. Therefore, when the driving motor 1 drives the impeller to rotate, the driving motor 1 can also drive the transmission shaft 12 to rotate through the transmission mechanism, causing the transmission shaft 12 to drive the two bevel gears 11 to rotate, and the bevel gears 11 to drive the two mounting shafts 15 to rotate. While the impeller rotates, the mounting shafts 15 rotate accordingly for crushing.
[0039] As Figure 1 shown, the mounting shaft 15 is horizontally arranged inside the crushing box 9, and the crushing blades fill the entire crushing box 9, which can accelerate the efficiency of crushing the sludge entering the crushing box 9, and the rotation directions of the crushing blades all face the inlet 21, so as to accelerate the flow of the sludge towards the inlet direction.
[0040] In order to prevent foreign objects from directly contacting the gears, further, a sealing housing 17 is provided at one end of the crushing box 9 close to the transmission gear 10. The edge of the sealing housing 17 is connected to the side surface of the crushing box 9 by bolts, and the transmission shaft 12 passes through the side surface of the crushing box 9 and is rotatably connected therebetween. By covering each gear with the sealing housing 17, it is possible to prevent the sludge from contacting the gears. Lubricating fluid can be contained in the sealing housing 17 to prevent dry grinding between the gears.
[0041] Further, this solution also includes a carrier of the sludge cleaning device. The carrier includes two symmetrically arranged floating valves 23, which are connected by a plurality of brackets 22. The support tube body 6 is fixed in the middle of the brackets 22, and the support tube body 6 is inclined, so that the driving motor 1 is located above the floating valves 23, and the crushing box 9 is located at the bottom between the two floating valves 23. The floating valves 23, as the carrier of the pump body and the driving device, can float on the surface of the sludge to prevent the pump body from sinking.
[0042] In summary, when the present utility model is in use, the floating valves 23 are placed in the dredging area. Operators can use tools such as water guns or machinery such as excavators to push the sludge towards the crushing box 9. The sludge and sundries entering the crushing box 9 will be crushed by the rapidly rotating crushing blades 16 and then enter the pump housing through the inlet 21, and finally be output outward through the output pipe 7.
[0043] When the driving motor 1 rotates, it can drive the crushing blade 16 and the impeller to rotate simultaneously, enabling the impeller and the crushing blade to share a driving motor. Moreover, the horizontally arranged crushing blade 16 has a wide crushing range and can also accelerate the flow of sludge into the pump casing, thereby accelerating the efficiency of sucking sludge.
[0044] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. These terms are only used for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. The terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0045] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A silt cleaning device for soil and water environment improvement, characterized in that, It includes a pump body and a driving device connected to the pump body; At the inlet of the pump body, a crushing box (9) is provided. Inside the crushing box (9), two parallel mounting shafts (15) are provided. Multiple groups of crushing blades (16) are mounted on the surface of the mounting shafts (15). The two ends of the mounting shafts (15) are respectively rotatably connected to the side walls of the crushing box (9); At one end of the two mounting shafts (15), transmission gears (10) are respectively mounted. The two transmission gears (10) are meshed with each other. At the end of one of the mounting shafts (15), a transmission shaft (12) is vertically provided. At the opposite ends of the mounting shaft (15) and the transmission shaft (12), bevel gears (11) are provided. The two bevel gears (11) are meshed; The transmission shaft (12) is parallel to the driving device. The end of the transmission shaft (12) away from the crushing box (9) is connected to the driving device through a transmission mechanism. The driving device drives the transmission shaft (12) to rotate through the transmission mechanism; At least two bearing seats (13) are rotatably mounted on the transmission shaft (12). Each bearing seat (13) is connected to the driving device through a support arm (4). The support arm (4) is used to stably support the transmission shaft (12).
2. The sludge cleaning device for soil and water environment improvement according to claim 1, characterized in that, The driving device includes a support tube body (6). One end of the support tube body (6) is provided with a support disc (3). A driving shaft (19) is movably arranged inside the support tube body (6). The two ends of the support tube body (6) are respectively rotatably connected to the driving shaft (19); One end of the driving shaft (19) close to the support disc (3) extends outside the support tube body (6) and is connected to a driving motor (1). The edge of the support disc (3) is connected to the driving motor (1) through a plurality of connecting feet (2). The end of the support tube body (6) away from the support disc (3) is connected to the pump body; Among them, the transmission shaft (12) is parallel to the support tube body (6), and the ends of the support arms (4) are respectively connected to the support tube body (6); the transmission mechanism includes pulley wheels (14) arranged at one end of the transmission shaft (12) and the driving shaft (19) close to the driving motor (1). The two pulley wheels (14) are connected by a belt.
3. A silt cleaning device for soil and water environment improvement according to claim 1, characterized in that, The pump body includes a pump housing (8), which is installed at the end of the support tube body (6) away from the support disc (3). The driving shaft (19) extends into the pump housing (8). An impeller (20) installed on the driving shaft (19) is provided inside the pump housing (8). An output pipe (7) is provided on the side of the pump housing (8); Among them, one side of the pump housing (8) away from the support disc (3) is installed at the middle lower end of the side of the crushing box (9), so that the pump housing (8) is flush with the bottom of the crushing box (9). An inlet (21) communicating with the inside of the pump housing (8) is provided at the bottom of the side of the crushing box (9).
4. The sludge cleaning device for soil and water environment improvement according to claim 3, characterized in that, An end cover (18) is provided at the end of the support tube body (6) away from the support disc (3). The edge of the end cover (18) is connected to the pump housing (8) by bolts.
5. A sludge cleaning device for soil and water environment improvement according to claim 4, characterized in that, A sealing housing (17) is provided at one end of the crushing box (9) close to the transmission gear (10). The edge of the sealing housing (17) is connected to the side of the crushing box (9) by bolts. The transmission shaft (12) passes through the side of the crushing box (9) and the two are rotatably connected.
6. The sludge cleaning device for soil and water environment improvement according to claim 5, characterized in that, It also includes a carrier of a silt cleaning device. The carrier includes two symmetrically arranged floating valves (23); Two floating valves (23) are connected by a plurality of brackets (22), and the support pipe body (6) is fixed in the middle of the bracket (22), and the support pipe body (6) is arranged obliquely, so that the drive motor (1) is located above the floating valve (23), and the crushing box (9) is located at the bottom between the two floating valves (23).
7. A sludge cleaning device for soil and water environment improvement according to claim 1, characterized in that, The crushing blades (16) on the two mounting shafts (15) are arranged staggeredly.