Industrial pipeline gas pressure reducing valve

By introducing antifreeze mechanism and early warning mechanism into the industrial pipeline gas pressure reducing valve, the problem of freezing cracking of the pressure reducing valve in winter is solved, and the reliability of antifreeze and pressure relief is achieved.

CN223063311UActive Publication Date: 2025-07-04ZHIJIANG QINE ANTISEPSIS & HEAT PRESERVATION ENG CO LTD
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Patent Information

Application Number
CN202422238466.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-04
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

Traditional industrial pipeline gas pressure reducing valves are prone to freezing and cracking in winter rainy and snowy weather, resulting in damage, and may cause pressure relief work that does not reach the pressure relief value during damage, which cannot meet the usage requirements.

Method used

An industrial pipeline gas pressure reducing valve with antifreeze mechanism was designed. The temperature value was detected through a temperature sensor, and the hot air fan and motor were controlled by a PLC controller. The gas was pumped in and heated and sprayed through the nozzle to prevent the valve body from freezing and cracking. At the same time, a flow sensor and a buzzer were set up for early warning.

Benefits of technology

Effectively prevent the valve body from freezing and cracking, and ensure that the pressure relief process is carried out normally through early warning mechanism to avoid damage and pressure relief failure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223063311U_ABST
Patent Text Reader

Abstract

The utility model discloses an industrial pipeline gas pressure reducing valve which comprises a shell, one side of the shell is provided with an anti-freezing mechanism, the anti-freezing mechanism comprises a motor, one side of the motor is fixedly connected with the shell, the output end of the motor is fixedly connected with a lead screw, the surface of the lead screw is in threaded connection with a threaded sleeve, and the threaded sleeve is fixedly connected with the shell. A spray head is fixedly connected to the back face of the threaded sleeve, one side of the spray head communicates with a corrugated pipe, one side of the corrugated pipe communicates with an air heater, and a sliding sleeve is fixedly connected to the back face of the spray head. According to the industrial pipeline gas pressure reducing valve, the anti-freezing mechanism is arranged, a temperature value is set through an external PLC, after a temperature sensor detects that the temperature value is lower than the set value, a processor can control a hot-air blower and a motor to work, an electromagnetic valve is opened while gas is pumped, then gas is pumped in and heated, and then the gas is sprayed out through a corrugated pipe and a spray head; the temperature value of the inner cavity of the shell can be adjusted, and frost cracking of the valve body is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure reducing valves, in particular to an industrial pipeline gas pressure reducing valve. Background Technique

[0002] A pressure reducing valve is a valve that reduces the inlet pressure to a required outlet pressure through adjustment and relies on the energy of the medium itself to automatically maintain the outlet pressure stable. From the perspective of fluid mechanics, a pressure reducing valve is a throttling element with variable local resistance, that is, by changing the throttling area, the flow velocity and the kinetic energy of the fluid are changed, resulting in different pressure losses, so as to achieve the purpose of pressure reduction.

[0003] According to the patent document: CN221097679U, there is disclosed an industrial pipeline gas pressure reducing valve, which relates to the technical field of gas pressure reducing valves, including a valve body. A first trapezoidal hole is opened inside the valve body, a valve seat is arranged inside the first trapezoidal hole, a valve cover is fixed on the top of the valve body, a gasket is arranged inside the valve cover, a second trapezoidal hole is opened on the top of the valve body and inside the valve cover, a trapezoidal block is arranged inside the second trapezoidal hole, a spring is fixed between the gasket and the trapezoidal block, and a connecting rod is fixed between the valve seat and the trapezoidal block. In the utility model, gas is filled into the square cavity through the first hose and the second hose. When the pressure sensor senses the pressure inside the square cavity, when the pressure is too high, the alarm will sound at this time, which can play the role of reminding personnel that the pressure inside the valve body is too high, so as to enable personnel to adjust the pressure in the first time, and further achieve the effect of protecting the valve body and the pipeline.

[0004] At present, for traditional gas pressure reducing valves, during daily use, although they have the functions of pressure relief and early warning, some pressure reducing valves work outdoors. When encountering rain, snow or other weather in winter, they are prone to freezing and cracking, resulting in damage to the pressure reducing valves. Moreover, when damaged, the pressure reducing valves are prone to perform pressure relief work before reaching the pressure relief value, which cannot meet the usage requirements. Content of the Utility Model

[0005] The purpose of the utility model is to provide an industrial pipeline gas pressure reducing valve to solve the problems raised in the above background technique. For traditional gas pressure reducing valves during daily use, although they have the functions of pressure relief and early warning, some pressure reducing valves work outdoors. When encountering rain, snow or other weather in winter, they are prone to freezing and cracking, resulting in damage to the pressure reducing valves. Moreover, when damaged, the pressure reducing valves are prone to perform pressure relief work before reaching the pressure relief value, which cannot meet the usage requirements.

[0006] To achieve the above object, the present utility model provides the following technical solutions: An industrial pipeline gas pressure reducing valve, comprising a housing, an antifreeze mechanism is provided on one side of the housing, the antifreeze mechanism includes a motor, one side of the motor is fixedly connected to the housing, the output end of the motor is fixedly connected with a lead screw, a threaded sleeve is threadedly connected to the surface of the lead screw, a spray head is fixedly connected to the back of the threaded sleeve, a corrugated pipe is communicated with one side of the spray head, a hot air blower is communicated with one side of the corrugated pipe, a sliding sleeve is fixedly connected to the back of the spray head, and vertical plates are fixedly connected to the bottoms of the sliding sleeve and the threaded sleeve, a roller is provided on one side of the vertical plate, elastic telescopic rods are fixedly connected to both sides of the inner cavity of the housing, a bottom plate is fixedly connected to the bottom of the elastic telescopic rod, and a fixing plate is fixedly connected to the middle axis of the top of the bottom plate.

[0007] Preferably, a warning mechanism is provided on the other side of the housing, the warning mechanism includes a valve body, a fixed pipe is communicated with one side of the valve body, one side of the fixed pipe is fixedly connected to the housing, a flow sensor is communicated with the right side of the valve body, a processor is fixedly connected to the right side of the top of the inner cavity of the housing, and a buzzer is fixedly connected to the right side of the top of the bottom plate.

[0008] Preferably, a solenoid valve is communicated with one side of the hot air blower, the surface of the solenoid valve is fixedly connected to the housing, and a temperature sensor is fixedly connected to the middle axis of the top of the inner cavity of the housing.

[0009] Preferably, a sliding rod is fixedly connected to the rear side of the inner wall of the housing, and the surface of the sliding rod is slidably connected to the sliding sleeve.

[0010] Preferably, one side of the vertical plate is movably connected to a rotating shaft through a bearing, and one side of the rotating shaft is fixedly connected to the roller.

[0011] Preferably, a fixing seat is fixedly connected to the rear side of the valve body, and the rear side of the fixing seat is fixedly connected to the housing.

[0012] Preferably, a connecting seat is fixedly connected to the top of the hot air blower, and the top of the connecting seat is fixedly connected to the housing.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] 1. By setting up an anti-freezing mechanism, the temperature value is set through an external PLC controller. After the temperature sensor detects that the temperature value is lower than the set value, the processor will control the hot air blower and the motor to work. While pumping air, the solenoid valve is opened, and then the gas is pumped in. After heating, it is sprayed out through the corrugated pipe and the nozzle. At the same time, the motor will drive the lead screw to rotate, the lead screw will drive the threaded sleeve to move, the threaded sleeve will drive the nozzle to move, so that the nozzle moves to the top of the valve body, and at the same time, it will drive the sliding sleeve to move, thereby making the vertical plate move, and then the roller can move. As the roller moves, the fixed plate will descend, the fixed plate will drive the bottom plate to move, so that the bottom plate is separated from the shell, facilitating the discharge of gas, and thus the temperature value inside the shell can be adjusted to avoid cracking of the valve body.

[0015] 2. By setting up a flow sensor, during the pressure relief process of the valve body, the flow sensor will detect a signal, and then the processor will control the buzzer to work to remind the staff, facilitating the staff to check whether the pressure relief is normal. Description of the Drawings

[0016] Figure 1 It is a schematic cross-sectional structure view in the first perspective state of the present utility model;

[0017] Figure 2 It is a schematic cross-sectional structure view in the second perspective state of the present utility model;

[0018] Figure 3 It is a schematic cross-sectional structure view in the third perspective state of the present utility model;

[0019] Figure 4 It is a partial three-dimensional structure view of the anti-freezing mechanism of the present utility model.

[0020] In the figure: 1. Shell; 2. Anti-freezing mechanism; 201. Motor; 202. Lead screw; 203. Threaded sleeve; 204. Nozzle; 205. Corrugated pipe; 206. Hot air blower; 207. Solenoid valve; 208. Vertical plate; 209. Bearing; 210. Rotating shaft; 211. Roller; 212. Elastic telescopic rod; 213. Bottom plate; 214. Fixed plate; 215. Temperature sensor; 3. Warning mechanism; 301. Valve body; 302. Fixed pipe; 303. Flow sensor; 304. Buzzer; 305. Processor. Detailed Embodiment

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the present utility model provides a technical solution: an industrial pipeline gas pressure reducing valve, including a housing 1, an anti-freezing mechanism 2 is arranged on one side of the housing 1. The anti-freezing mechanism 2 includes a motor 201, one side of the motor 201 is fixedly connected to the housing 1, the output end of the motor 201 is fixedly connected with a lead screw 202, a threaded sleeve 203 is threadedly connected to the surface of the lead screw 202, the back of the threaded sleeve 203 is fixedly connected with a spray head 204, one side of the spray head 204 is communicated with a corrugated pipe 205, one side of the corrugated pipe 205 is communicated with a hot air blower 206, the back of the spray head 204 is fixedly connected with a sliding sleeve, and vertical plates 208 are fixedly connected to the bottoms of both the sliding sleeve and the threaded sleeve 203. A roller 211 is arranged on one side of the vertical plate 208. Elastic telescopic rods 212 are fixedly connected to both sides of the inner cavity of the housing 1, the bottoms of the elastic telescopic rods 212 are fixedly connected with a bottom plate 213, a fixing plate 214 is fixedly connected to the middle axis of the top of the bottom plate 213, and a temperature sensor 215 is fixedly connected to the middle axis of the top of the inner cavity of the housing 1. By setting the anti-freezing mechanism 2, setting the temperature value through an external PLC controller, after the temperature sensor 215 detects that the temperature value is lower than the set value, the processor 305 will control the hot air blower 206 and the motor 201 to work. While pumping air, the solenoid valve 207 is opened, and then the gas is pumped in. After heating, it is sprayed out through the corrugated pipe 205 and the spray head 204. At the same time, the motor 201 will drive the lead screw 202 to rotate, the lead screw 202 drives the threaded sleeve 203 to move, the threaded sleeve 203 drives the spray head 204 to move, so that the spray head 204 moves to the top of the valve body 301, and at the same time drives the sliding sleeve to move, thereby making the vertical plate 208 move, that is, the roller 211 can be made to move. As the roller 211 moves, the fixing plate 214 will descend, the fixing plate 214 drives the bottom plate 213 to move, so that the bottom plate 213 is separated from the housing 1, facilitating gas discharge, thereby adjusting the temperature value in the inner cavity of the housing 1 and preventing the valve body 301 from cracking; One side of the hot air blower 206 is communicated with a solenoid valve 207, and the surface of the solenoid valve 207 is fixedly connected to the housing 1. By setting the solenoid valve 207, when temperature control is not required, external low temperature is prevented from entering the inner cavity of the housing 1, so that the internal cooling speed of the housing 1 is slow; A sliding rod is fixedly connected to the rear side of the inner wall of the housing 1, and the surface of the sliding rod is slidably connected to the sliding sleeve. By setting the sliding rod, the operation of the sliding sleeve is stabilized, so that the spray head 204 works stably during the operation process; One side of the vertical plate 208 is movably connected to a rotating shaft 210 through a bearing 209, and one side of the rotating shaft 210 is fixedly connected to the roller 211. By setting the bearing 209 and the rotating shaft 210, the operation of the roller 211 is stabilized and the roller 211 is limited; A connecting seat is fixedly connected to the top of the hot air blower 206, and the top of the connecting seat is fixedly connected to the housing 1. By setting the connecting seat, the operation of the hot air blower 206 is stabilized and the hot air blower 206 is limited.

[0023] Please refer to Figure 1 and Figure 2 On the other side of the housing 1, a warning mechanism 3 is provided. The warning mechanism 3 includes a valve body 301. One side of the valve body 301 is communicated with a fixed pipe 302. One side of the fixed pipe 302 is fixedly connected to the housing 1. The right side of the valve body 301 is communicated with a flow sensor 303. The right side of the inner cavity top of the housing 1 is fixedly connected with a processor 305. The right side of the top of the bottom plate 213 is fixedly connected with a buzzer 304. By setting the flow sensor 303, during the pressure relief process of the valve body 301, the flow sensor 303 will detect a signal, and then the processor 305 will control the buzzer 304 to work to remind the staff, facilitating the staff to check whether the pressure relief is normal. A fixed seat is fixedly connected to the rear side of the valve body 301, and the rear side of the fixed seat is fixedly connected to the housing 1. By setting the fixed seat, the operation of the valve body 301 is stabilized and the valve body 301 is limited.

[0024] Working principle: By setting the anti-freezing mechanism 2, the temperature value is set through an external PLC controller. After the temperature sensor 215 detects that the temperature value is lower than the set value, the processor 305 will control the hot air blower 206 and the motor 201 to work. While pumping air, the solenoid valve 207 is opened, and then the gas is pumped in. After heating, it is sprayed out through the corrugated pipe 205 and the nozzle 204. At the same time, the motor 201 will drive the lead screw 202 to rotate. The lead screw 202 drives the threaded sleeve 203 to move. The threaded sleeve 203 drives the nozzle 204 to move, so that the nozzle 204 moves to the top of the valve body 301. At the same time, it will drive the sliding sleeve to move, so that the vertical plate 208 moves, and then the roller 211 can move. As the roller 211 moves, the fixing plate 214 will descend. The fixing plate 214 drives the bottom plate 213 to move, so that the bottom plate 213 is separated from the housing 1, facilitating the discharge of gas, and thus the temperature value in the inner cavity of the housing 1 can be adjusted to prevent the valve body 301 from cracking.

[0025] By setting the flow sensor 303, during the pressure relief process of the valve body 301, the flow sensor 303 will detect a signal, and then the processor 305 will control the buzzer 304 to work to remind the staff, facilitating the staff to check whether the pressure relief is normal.

[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An industrial pipeline gas pressure reducing valve, comprising a housing (1), characterized in that: On one side of the housing (1), an anti-freezing mechanism (2) is provided. The anti-freezing mechanism (2) includes a motor (201). One side of the motor (201) is fixedly connected to the housing (1). The output end of the motor (201) is fixedly connected to a lead screw (202). A threaded sleeve (203) is threadedly connected to the surface of the lead screw (202). A spray head (204) is fixedly connected to the back of the threaded sleeve (203). One side of the spray head (204) is communicated with a corrugated pipe (205). One side of the corrugated pipe (205) is communicated with a hot air blower (206). A sliding sleeve is fixedly connected to the back of the spray head (204), and vertical plates (208) are fixedly connected to the bottoms of both the sliding sleeve and the threaded sleeve (203). A roller (211) is provided on one side of the vertical plate (208). Elastic telescopic rods (212) are fixedly connected to both sides of the inner cavity of the housing (1). The bottom of the elastic telescopic rod (212) is fixedly connected to a bottom plate (213). A fixing plate (214) is fixedly connected to the middle axis of the top of the bottom plate (213).

2. The industrial pipeline gas pressure reducing valve according to claim 1, characterized in that: On the other side of the housing (1), an early warning mechanism (3) is provided. The early warning mechanism (3) includes a valve body (301). One side of the valve body (301) is communicated with a fixed pipe (302). One side of the fixed pipe (302) is fixedly connected to the housing (1). A flow sensor (303) is communicated with the right side of the valve body (301). A processor (305) is fixedly connected to the right side of the top of the inner cavity of the housing (1). A buzzer (304) is fixedly connected to the right side of the top of the bottom plate (213).

3. The industrial pipeline gas pressure reducing valve according to claim 1, wherein: One side of the hot air blower (206) is communicated with a solenoid valve (207). The surface of the solenoid valve (207) is fixedly connected to the housing (1). A temperature sensor (215) is fixedly connected to the middle axis of the top of the inner cavity of the housing (1).

4. An industrial pipeline gas pressure reducing valve according to claim 1, characterized in that: A slide bar is fixedly connected to the rear side of the inner wall of the housing (1), and the surface of the slide bar is slidably connected to the sliding sleeve.

5. An industrial pipeline gas pressure reducing valve according to claim 1, characterized in that: One side of the vertical plate (208) is movably connected to a rotating shaft (210) through a bearing (209), and one side of the rotating shaft (210) is fixedly connected to the roller (211).

6. The industrial pipeline gas pressure reducing valve according to claim 2, characterized in that: A fixed seat is fixedly connected to the rear side of the valve body (301), and the rear side of the fixed seat is fixedly connected to the housing (1).

7. An industrial pipeline gas pressure reducing valve according to claim 1, characterized in that: A connecting seat is fixedly connected to the top of the hot air blower (206), and the top of the connecting seat is fixedly connected to the housing (1).

Citation Information

Patent Citations

  • Industrial pipeline gas pressure reducing valve

    CN221097679U