Mortise and tenon joint type rack structure of high-pressure discharging machine
Through the mortise and tenon connection of the mortise and tenon frame structure, the problem of the frame being easily damaged under high pressure of the high-viscosity material discharger is solved, and the safety performance and strength of the equipment are enhanced.
Patent Information
- Application Number
- CN202422299385.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The frame of the existing high-viscosity material discharger is prone to damage under high pressure, loose bolts or poor weld quality leads to safety hazards.
The mortise and tenon frame structure is adopted, and the tight connection between the various parts of the frame is achieved through mortise and tenon connection, reducing the use of fasteners and enhancing the strength of the frame.
Improves the safety performance of the equipment, is suitable for high pressure working conditions, and reduces the quantity demand for fasteners.
Smart Images
Figure CN223063491U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical equipment and relates to a mortise and tenon type frame structure of a high-pressure discharging machine. Background Art
[0002] In the chemical industry, a discharging machine is often used for discharging and filling high-viscosity materials; the discharging principle is that a hydraulic station drives a hydraulic cylinder to drive a pressure plate connected to the hydraulic cylinder to descend, and the materials in the container are extruded from the discharging port of the container. For a large discharging machine, the conventional frame is connected by bolts or welding between a cross beam and a lifting frame. Since the inner diameter of the container is large, the hydraulic cylinder needs to provide a very large downward pressure to meet the discharging requirements, and there are high requirements for the pre-tightening, quantity, arrangement of bolts and the quality and strength of welds. If the bolts are loose or the weld quality is poor, it is easy to cause frame damage and even safety problems. Summary of the Invention
[0003] The purpose of the utility model is to provide a mortise and tenon type frame structure of a high-pressure discharging machine, which can solve the above problems and improve the safety performance of the equipment.
[0004] According to the technical scheme provided by the utility model: a mortise and tenon type frame structure of a high-pressure discharging machine includes a cross beam, and the cross beam is connected to a lifting frame through bolts and a first mortise and tenon mechanism; the bottom of the lifting frame is a lifting bottom pipe, and both sides of the lifting bottom pipe are connected to a lifting vertical pipe through a second mortise and tenon mechanism and a reinforcing rib; the second mortise and tenon mechanism includes a cross plate, the cross plate is horizontally installed in the lifting bottom pipe, both ends of the cross plate extend out of the lifting bottom pipe and pass through the lifting vertical pipe, and a support plate is installed on the reinforcing rib; a jack is horizontally penetrated in the upper part of the lifting vertical pipe, and a flange sleeved on the lifting vertical pipe is arranged below the jack; the first mortise and tenon mechanism includes a pin plate, a fixed inclined plate and a pin plate are arranged in the jack, the fixed inclined plate and the pin plate are respectively fixedly connected to the lifting vertical pipe and a beam plate, and the contact surface between the fixed inclined plate and the pin plate is an inclined surface.
[0005] As a further improvement of the utility model, both ends of the lifting bottom pipe are closely attached to the inner side of the lower part of the lifting vertical pipe; the cross plate is plug welded in the lifting bottom pipe, the reinforcing plate is plug welded in the lifting vertical pipe, a notch is formed in the lifting vertical pipe, and the cross plate is inserted into the notch of the lifting vertical pipe.
[0006] As a further improvement of the utility model, the reinforcing rib is of an L-shaped structure and is welded at the junction of the lifting bottom pipe and the lifting vertical pipe.
[0007] As a further improvement of the utility model, the angle of the inclined surface is 3°.
[0008] As a further improvement of the utility model, the bottom of the cross beam is a beam plate, and lifting connection holes are symmetrically arranged on the beam plate; lifting connection holes are uniformly distributed on the periphery of the lifting connection holes, and through holes adapted thereto are arranged on the flange, and the connection between the beam plate and the flange is completed by matching high-strength bolts.
[0009] As a further improvement of the present utility model, the sealing plate is welded to the lifting vertical pipe.
[0010] The positive and progressive effects of this application are as follows:
[0011] Through the mortise and tenon connection between the parts of the frame of the present utility model, the tight connection of each component of the frame is realized, the strength of the frame is enhanced, the number of fasteners used is reduced, it can be applied to high-pressure working conditions, and the safety performance of the equipment is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is the front view of the present utility model.
[0013] Figure 2 It is the side view of the present utility model.
[0014] Figure 3 It is the structural schematic diagram of the lifting frame in the present utility model.
[0015] Figure 4 It is the structural schematic diagram of the cross beam in the present utility model.
[0016] Figure 5 It is the structural schematic diagram of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.
[0018] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0019] It should be noted that the terms "first", "second", etc. in the description, claims and the above-mentioned drawings of the present utility model are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances for the embodiments of the present utility model described herein. In addition, similar terms such as "including" and "having" mean that in addition to the contents already listed in "including" and "having", other contents not yet listed can also be "included" and "had"; for example, a process, method, system, product or device that can include a series of steps or units does not have to be limited to the clearly listed steps or units, but can include other steps or units that are not clearly listed or are inherent to these processes, methods, products or devices.
[0020] Due to the drawing angle problem, some components may not be drawn, but their positions and connection relationships can be understood according to the text description part.
[0021] As Figure 1 - Figure 2 As shown, the present utility model is a mortise and tenon type frame structure of a high-pressure discharging machine, including a cross beam 1, and the cross beam 1 is connected to a lifting frame 6 through bolts and a first mortise and tenon mechanism.
[0022] The bottom of the lifting frame 6 is a lifting bottom pipe 16, and both sides of the lifting bottom pipe 16 are connected to a lifting vertical pipe 8 through a second mortise and tenon mechanism and a reinforcing rib 15. The second mortise and tenon mechanism includes a cross plate 7, and the cross plate 7 is horizontally installed in the lifting bottom pipe 16. Both ends of the cross plate 7 extend out of the lifting bottom pipe 16 and pass through the lifting vertical pipe 8. Specifically, both ends of the lifting bottom pipe 16 are closely attached to the inner side of the lower part of the lifting vertical pipe 8. The cross plate 7 is plug welded in the lifting bottom pipe 16, the reinforcing plate 9 is plug welded in the lifting vertical pipe 8, and a notch is opened in the lifting vertical pipe 8. The cross plate 7 is inserted into the notch of the lifting vertical pipe 8 to realize the mortise and tenon type connection between the lifting vertical pipe 8 and the lifting bottom pipe 16. Finally, each connection part is welded to realize secondary strengthening and fastening.
[0023] The reinforcing rib 15 is an L-shaped structure and is welded at the junction of the lifting bottom pipe 16 and the lifting vertical pipe 8. A support plate 14 is installed on the reinforcing rib 15, and the reinforcing rib 15 improves the connection strength between the lifting bottom pipe 16 and the lifting vertical pipe 8.
[0024] As Figure 3 As shown, a jack hole 8-1 runs horizontally through the upper part of the lifting vertical pipe 8, and a flange 24 sleeved on the lifting vertical pipe 8 is arranged below the jack hole 8-1.
[0025] As Figure 4As shown in the figure, the bottom of the cross beam 1 is a beam slab 23, and lifting connection holes 1-1 are symmetrically arranged on the beam slab 23. The upper part of the lifting vertical pipe 8 passes through the lifting connection hole 1-1 and extends into the cross beam 1 until the flange 24 abuts against the beam slab 23. Lifting connection holes 1-2 are evenly distributed on the outer periphery of the lifting connection hole 1-1, and through holes adapted thereto are provided on the flange 24. The beam slab 23 and the flange 24 are connected by high-strength bolts 2, and spring washers 3 and hex nuts 4 are sleeved on the high-strength bolts 2. Due to the high-pressure working condition, double hex nuts 4 are used for tightening. The specification of the high-strength bolt 2 is grade 12.9.
[0026] The first tenon and mortise mechanism includes a dowel plate 20. A fixed inclined plate 19 and a dowel plate 20 are arranged in the jacking hole 8-1. The fixed inclined plate 19 and the dowel plate 20 are respectively fixedly connected to the lifting vertical pipe 8 and the beam slab 23. The contact surfaces of the fixed inclined plate 19 and the dowel plate 20 are inclined surfaces, and the angle of the inclined surface is 3°.
[0027] Specifically, the dowel plate 20 is inserted between the cross beam 1 and the lifting frame 6 and locked, so that the upper surface of the dowel plate 20 with a taper of 3° is closely attached to the inside of the square pipe of the lifting frame 6, realizing the secondary fastening of the tenon and mortise connection between the cross beam 1 and the lifting frame 6; after locking, a mounting hole for an internal hexagon socket head cap screw 21 is drilled on the cross beam 1, and the dowel plate 20 and the cross beam 1 are fastened with the internal hexagon socket head cap screw 21.
[0028] The key joints of the entire frame structure adopt tenon and mortise structures, enabling the components of the frame to be closely connected even without the action of bolts and welds, providing safety guarantees.
[0029] The working process of the present utility model is as follows:
[0030] A hydraulic cylinder 10 is fixedly installed in the cross beam 1 through bolts. The piston end of the hydraulic cylinder 10 is vertically downward and a pressure plate 11 is installed. The container 12 is placed on the support plate 14 and the support bracket 13. When the pressure plate 11 presses down, it will generate a huge downward pressure on the container 12 and act on the support plate 14 and the support bracket 13 of the lifting frame 6, and will also generate the same reaction force on the cross beam 1. The support bracket 13 is installed on the lifting bottom pipe 16.
[0031] The baffle plate 8 is welded to the lifting vertical pipe 8, and the sealing plate 17 is welded to the lifting vertical pipe 8, which can reduce the force deformation of the lifting vertical pipe 8. The beam plate 23 of the cross beam 1 and the flange 24 of the lifting frame 6 are connected by high-strength bolts 2 and hexagon nuts 5. The pin plate 20 is inserted from the notch of the side plate 22 into the space between the fixed inclined plate 19 and the beam plate 23. The fixed inclined plate 19 is welded to the lifting vertical pipe 8 to increase the contact area with the pin plate 20 and reduce the extrusion stress. The pin plate 20 is fixed to the beam plate 23 with internal hexagon socket head cap screws 21, which can ensure the close contact between the pin plate 20 and the fixed inclined plate 19 when the equipment vibrates. The contact surface between the pin plate 20 and the fixed inclined plate 19 is a 3° conical surface, which can achieve self-locking under the downward pressure to prevent the pin plate 20 from popping out. Even when the bolts are loosened and fallen off, due to the function of the pin plate 20, the cross beam 1 and the lifting frame 6 will not be separated.
[0032] It can be understood that the above embodiments are only exemplary embodiments adopted to illustrate the principle of the present invention, but the present invention is not limited thereto. For those of ordinary skill in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also regarded as the protection scope of the present invention.
Claims
1. A mortise and tenon type frame structure of a high-pressure discharging machine, comprising a cross beam (1), characterized in that, The cross beam (1) is connected to the lifting frame (6) through bolts and the first mortise and tenon mechanism; the bottom of the lifting frame (6) is a lifting bottom pipe (16), and both sides of the lifting bottom pipe (16) are connected to the lifting vertical pipe (8) through the second mortise and tenon mechanism and the reinforcing rib (15); the second mortise and tenon mechanism includes a cross plate (7), the cross plate (7) is horizontally installed in the lifting bottom pipe (16), both ends of the cross plate (7) extend out of the lifting bottom pipe (16) and pass through the lifting vertical pipe (8), and a support plate (14) is installed on the reinforcing rib (15); a jacking hole (8-1) runs horizontally through the upper part of the lifting vertical pipe (8), and a flange (24) sleeved on the lifting vertical pipe (8) is provided below the jacking hole (8-1); the first mortise and tenon mechanism includes a pin plate (20), a fixed inclined plate (19) and a pin plate (20) are arranged in the jacking hole (8-1), the fixed inclined plate (19) and the pin plate (20) are respectively fixedly connected to the lifting vertical pipe (8) and the beam plate (23), and the contact surfaces of the fixed inclined plate (19) and the pin plate (20) are inclined surfaces.
2. The mortise and tenon type frame structure of the high-pressure discharging machine according to claim 1, characterized in that Both ends of the lifting bottom pipe (16) are closely attached to the inner sides of the lower parts of the lifting vertical pipes (8); the cross plate (7) is plug welded in the lifting bottom pipe (16), the reinforcing plate (9) is plug welded in the lifting vertical pipe (8), a notch is formed in the lifting vertical pipe (8), and the cross plate (7) is inserted into the notch of the lifting vertical pipe (8).
3. The mortise and tenon type frame structure of the high-pressure discharging machine according to claim 1, characterized in that The reinforcing rib (15) is of an L-shaped structure and is welded at the junction of the lifting bottom pipe (16) and the lifting vertical pipe (8).
4. The mortise and tenon type frame structure of the high-pressure discharging machine according to claim 1, characterized in that, The angle of the inclined surface is 3°.
5. The tenon-mortise type frame structure of the high-pressure discharging machine according to claim 1, characterized in that, The bottom of the cross beam (1) is a beam plate (23), and lifting connection holes (1-1) are symmetrically arranged on the beam plate (23); lifting connection holes (1-2) are evenly distributed on the outer periphery of the lifting connection holes (1-1), and through holes adapted thereto are provided on the flange (24), and the connection between the beam plate (23) and the flange (24) is completed by matching high-strength bolts (2).
6. The mortise and tenon type frame structure of the high-pressure discharging machine according to claim 1, characterized in that, The sealing plate (17) is welded on the lifting vertical pipe (8).