Vacuum tube circulating electric heating drying room
By designing a vacuum tube circulation electric heating drying room, the combination of electric heater and fan is used to realize hot air circulation. The combination of heater and fan reduces heat loss, solving the problem of large heat loss in the existing technology, realizing the recycling of heat and the safe and reliable operation of the equipment.
Patent Information
- Application Number
- CN202422066180.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing vacuum dryer has a large number of heating pipelines and the wiring is arranged cumbersomely. The heat is directly drained from one end of the heating equipment to the other end, resulting in large heat loss and high power consumption.
A vacuum tube circulation electric heating drying room is designed, using a combination of electric heater, air suction duct, air outlet duct and ventilation fan to realize the circulation and heating utilization of hot air, reduce heat leakage through electric fresh air louvers and fire-proof sealing strips, and use power and voltage regulators to ensure the safe and reliable operation of the equipment.
It realizes heat recycling, reduces heat loss, reduces the electricity consumption of heating the same batch of products, and improves the safety and reliability of the equipment.
Smart Images

Figure CN223064210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying room heating, and particularly relates to a vacuum tube circulating electric heating drying room. Background Art
[0002] The use of drying rooms can be traced back to the early industrial era and was initially used for drying and heating various materials and products.
[0003] Currently, existing vacuum insulation products include vacuum insulation low-temperature tubes, vacuum pump pools, and vacuum tanks. When these products are thermally evacuated, while heating the vacuum interlayer, they are roughly evacuated, removing the air, water molecules, etc. inside the interlayer. That is, the method of combining a blower and a heating wire is used to thermally evacuate each vacuum product individually.
[0004] However, this method has the following defects:
[0005] 1. The number of single heating pipeline configurations is large, and the wiring layout is cumbersome.
[0006] 2. Heat enters from one end of the heating device and is directly discharged at the other end, resulting in large heat loss and high power consumption. Content of the Utility Model
[0007] Aiming at the above technical problems, this application solves the problems of a large number of single heating pipeline configurations, cumbersome wiring layout, heat entering from one end of the heating device and being directly discharged at the other end, resulting in large heat loss and high power consumption.
[0008] To achieve the above purpose, the technical solution adopted in this application is: a vacuum tube circulating electric heating drying room, including a drying room body and mechanical and electrical equipment. Opposite side walls of the drying room body are respectively provided with a door frame, and double doors are arranged on the door frame. The drying room body is provided with electric fresh air louvers on the side walls adjacent to the door frame. The mechanical and electrical equipment includes an electric heater, an air suction duct, a centrifugal fan, an air outlet duct, and a ventilation fan. The air inlet of the electric heater is communicated with the inside of the drying room body through the air suction duct. A centrifugal fan is arranged between the electric heater and the air suction duct. The air outlet of the electric heater is communicated with the inside of the drying room body through the air outlet duct. The ventilation fan is arranged on the top wall of the drying room body.
[0009] To better implement the utility model, further, a pair of the mechanical and electrical equipment is arranged on the same outer side wall of the drying room body.
[0010] To better implement the utility model, further, the electric fresh air louvers and the mechanical and electrical equipment are both located on the same side wall of the drying room body, and the electric fresh air louvers are located at a position between the two mechanical and electrical equipment.
[0011] To better implement the present utility model, further, the drying room body and the double doors are both composed of B1 - class flame - retardant rock wool board and double - sided white color steel. The thickness of the B1 - class flame - retardant rock wool board is 100 mm, and the density is 80 kg / m 3 , and the thickness of the double - sided white color steel is 0.5 mm.
[0012] To better implement the present utility model, further, the door frame and the double doors are connected by hinges. A fire - proof sealing strip is arranged in a circle around the connection between the door frame and the drying room body. The gaps between the fire - proof sealing strip and the door frame and between the fire - proof sealing strip and the drying room body are filled with sealant.
[0013] To better implement the present utility model, further, the power of the electric heater is 48 KW. Its interior includes stainless - steel finned heating tubes, and its exterior includes a duct sheet metal housing.
[0014] To better implement the present utility model, further, the power of the air - off blower is 2.2 kw, and its air volume is 4800 m 3 / h.
[0015] To better implement the present utility model, further, the power of the ventilation fan is 0.2 kw, and its air volume is 3000 m 3 / h.
[0016] To better implement the present utility model, further, the electric - heating drying room further includes a temperature sensor, a controller, and a power - regulating voltage regulator. The temperature sensor is arranged inside the drying room body. The temperature sensor is connected to the controller, and the controller is respectively connected to the electric fresh - air louver, the electric heater, the air - off blower, and the ventilation fan. The input end of the power - regulating voltage regulator is connected to the power supply, and the output end of the power - regulating voltage regulator is respectively connected to the electric fresh - air louver, the electric heater, the air - off blower, and the ventilation fan.
[0017] To better implement the present utility model, further, the electric - heating drying room further includes an alarm device, a reminder device, a display screen, and a timing device. The alarm device, the reminder device, the display screen, and the timing device are respectively connected to the controller.
[0018] The technical solution provided by the present utility model has the following beneficial effects compared with the prior art:
[0019] 1. In the present utility model, through the design of the drying room body and electromechanical equipment, the circulating heating and utilization of hot air are realized, the heating waste heat is reasonably utilized, the heat is recovered and recycled, the heat loss is reduced, and the electricity consumption for heating the same batch of products is reduced.
[0020] 2. In this utility model, the door frame and the double doors are connected by hinges (the hinges are reinforced hinges). A fireproof sealing strip is arranged in a circle around the door frame and the body of the drying chamber. The gaps between the fireproof sealing strip and the door frame and between the fireproof sealing strip and the body of the drying chamber are filled with sealant, avoiding heat leakage.
[0021] 3. In this utility model, through the design of the power regulating voltage regulator, the safe and reliable operation of electrical equipment is ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0023] Figure 1 It is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 It is Figure 1 the front view of;
[0025] Figure 3 It is Figure 1 the side view of;
[0026] Figure 4 It is Figure 1 the top view of;
[0027] Figure 5 It is the matching diagram of the vacuum product placed in this utility model and the carrier for carrying the vacuum product.
[0028] In the figure: 10 - body of the drying chamber; 20 - mechanical and electrical equipment; 30 - vacuum product; 101 - door frame; 102 - double doors; 103 - electric fresh air louvers; 201 - electric heater; 202 - air suction duct; 203 - centrifugal fan; 204 - air outlet duct; 205 - ventilation fan; 301 - trolley. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are some, but not all, of the embodiments of the present application. Usually, the components of the embodiments of the present application described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.
[0030] Accordingly, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but merely represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts fall within the scope of protection of the present application.
[0031] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0032] In the description of the present application, it should be noted that if terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship in which the product of this application is usually placed during use. This is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present application. In addition, in the description of the present application, if terms such as "first", "second", etc. are used only for distinguishing descriptions, they cannot be understood as indicating or implying relative importance.
[0033] In addition, in the description of the present application, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0034] In the description of the present application, it should also be noted that unless otherwise clearly specified and limited, if terms such as "set", "installed", "connected", "connected to" are used, they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0035] As Figures 1 to 4 shown, the utility model discloses a vacuum tube circulating electric heating drying room, which includes a drying room body 10 and electromechanical equipment 20.
[0036] On two opposite side walls of the drying room body 10, door frames 101 are respectively and correspondingly provided. A double-leaf door 102 is arranged on the door frame 101. An electric fresh air louver 103 (the electric fresh air louver 103 is a mature existing electric louver window) is arranged on the side wall of the drying room body 10 adjacent to the door frame 101;
[0037] The electromechanical equipment 20 includes an electric heater 201, an air suction duct 202, an air separation fan 203, an air outlet duct 204, and a ventilation fan 205. The air inlet of the electric heater 201 is communicated with the inside of the drying room body 10 through the air suction duct 202. An air separation fan 203 is arranged between the electric heater 201 and the air suction duct 202 (that is, the air separation fan 203 is arranged on the air suction duct 202). The air outlet of the electric heater 201 is communicated with the inside of the drying room body 10 through the air outlet duct 204. The ventilation fan 205 is arranged on the top wall of the drying room body 10. Through the design of the drying room body 10 and the electromechanical equipment 20, the recycling and heating utilization of hot air are realized.
[0038] Such as Figure 1 、 Figure 2 And Figure 4 As shown, in this embodiment, a pair of the electromechanical equipment 20 are both arranged on the same outer side wall of the drying room body 10. Through the design that a pair of the electromechanical equipment 20 are both arranged on the same outer side wall of the drying room body 10, it is ensured that it is convenient for the operator to patrol and the drying room body 10 is reasonably installed.
[0039] Such as Figure 1 、 Figure 2 And Figure 4 As shown, in this embodiment, the electric fresh air louver 103 and the electromechanical equipment 20 are both located on the same side wall of the drying room body 10, and the electric fresh air louver 103 is located at a position between the two electromechanical equipment 20.
[0040] Such as Figure 1 、 Figure 2 And Figure 4 As shown, in this embodiment, the drying room body 10 and the double-leaf door 102 are both composed of a B1-level flame-retardant rock wool board and double-sided white color steel. The thickness of the B1-level flame-retardant rock wool board is 100 mm, and the density is 80 kg / m 3 , and the thickness of the double-sided white color steel is 0.5 mm.
[0041] Such as Figure 1 、 Figure 2 And Figure 4As shown in the figure, in this embodiment, the door frame 101 and the double doors 102 are connected by hinges. A fireproof sealing strip is arranged in a circle around the door frame 101 and the drying chamber body 10, and the gaps between the fireproof sealing strip and the door frame 101 and between the fireproof sealing strip and the drying chamber body 10 are filled with sealant. Through the design that the door frame 101 and the double doors 102 are connected by hinges, a fireproof sealing strip is arranged in a circle around the door frame 101 and the drying chamber body 10, and the gaps between the fireproof sealing strip and the door frame 101 and between the fireproof sealing strip and the drying chamber body 10 are filled with sealant, heat leakage is avoided.
[0042] As Figure 4 shown in the figure, in this embodiment, the power of the electric heater 201 is 48KW. It includes a stainless steel fin heating tube inside and a duct sheet metal shell outside. Other existing and mature electric heaters 201 can also be used as long as they can meet the corresponding heating requirements of the present utility model.
[0043] As Figure 4 shown in the figure, in this embodiment, the power of the air discharge fan 203 is 2.2kw, and its air volume is 4800m 3 / h.
[0044] As Figures 2 to 5 shown in the figure, in this embodiment, the power of the ventilation fan 205 is 0.2kw, and its air volume is 3000m 3 / h.
[0045] As Figures 1 to 4 shown in the figure, in this embodiment, the electric heating drying chamber further includes a temperature sensor, a controller, and a power regulating voltage regulator.
[0046] The temperature sensor is arranged inside the drying chamber body 10. The temperature sensor is connected to the controller, and the controller is respectively connected to the electric fresh air shutter 103, the electric heater 201, the air discharge fan 203, and the ventilation fan 205; among them, a high-precision temperature probe can be used as the temperature sensor.
[0047] The input end of the power regulating voltage regulator is connected to the power supply, and the output end of the power regulating voltage regulator is respectively connected to the electric fresh air shutter 103, the electric heater 201, the air discharge fan 203, and the ventilation fan 205. Through the feedback of the temperature sensor, the controller controls the air supply volume of the heater and the fan to achieve constant temperature of the air inside the drying chamber. Through the design of the power regulating voltage regulator, the safe and reliable operation of electrical equipment is ensured.
[0048] In this embodiment, the electric heating drying chamber further includes an alarm device, a reminder device, a display screen, and a timing device, and the alarm device, the reminder device, the display screen, and the timing device are respectively connected to the controller.
[0049] To further improve the present utility model, on the basis of the above improvements, it further includes:
[0050] The size of the drying chamber body 10 is 7000x3200x1800. The air suction duct 202 and the air outlet duct 204 are made of galvanized material, and a layer of heat insulation material is wrapped on their outer walls. The electric fresh air louver 103 is located at the upper section of the side wall surface of the drying chamber body 10. The air suction duct 202 is located at the lower section of the side wall surface of the drying chamber body 10. The air outlet duct 204 is located at the upper section of the side wall surface of the drying chamber body 10. The ventilation fan 205 is located on the top surface of the drying chamber body 10 away from the electromechanical equipment 20. A door lock is provided on the double-opening door 102. The door lock adopts a 1178 door lock (including a safety inward-opening push rod), which can be opened with a single push, and can avoid the risk of personnel's life in case of emergency.
[0051] In addition, in order to strengthen the balance of heat on the left and right sides inside the drying chamber body 10, the air outlet duct 204 on the left side can be communicated with the air outlet duct 204 on the right side.
[0052] Working principle:
[0053] As Figure 5 shown, the vacuum product 30 is placed on the trolley 301, and the trolley 301 pushes the vacuum product 30 into the drying space inside the drying chamber body 10.
[0054] Close the double-opening door 102. The temperature sensor detects the temperature value inside the drying chamber body 10 and feeds the temperature value back to the controller. A temperature value range that actually needs to be heated is preset in the controller. The controller compares the temperature value inside the drying chamber body 10 detected by the temperature sensor with the preset temperature value range in the controller.
[0055] After heating for a period of time (for example, 25 minutes), when the temperature value inside the drying chamber body 10 detected by the temperature sensor is lower than the preset temperature value range in the controller (referring to that the temperature value inside the drying chamber body 10 detected by the temperature sensor is lower than the minimum value of the preset temperature value range in the controller), the controller issues a control signal to start the electric heater 201 and the centrifugal fan 203 to heat the internal temperature of the entire drying chamber body 10.
[0056] When the temperature value inside the drying chamber body 10 detected by the temperature sensor is within the temperature value range preset in the controller, adjust the heating temperature of the electric heater 201 so that the temperature is maintained within the temperature value range preset in the controller, and the air discharge fan 203 remains in the on state, thereby realizing the cyclic heating and utilization of hot air.
[0057] When the temperature value inside the drying chamber body 10 detected by the temperature sensor is greater than the temperature value range preset in the controller but still below the preset maximum critical value (it means that the temperature value inside the drying chamber body 10 detected by the temperature sensor is greater than the maximum value of the temperature value range preset in the controller), at this time, turn off the electric heater 201, the air discharge fan 203 can remain in the on state, and at the same time, turn on the electric fresh air shutter 103 and the ventilation fan 205 to reduce the temperature inside the drying chamber body 10 until the temperature value inside the drying chamber body 10 detected by the temperature sensor is within the temperature value range preset in the controller, then turn off the electric fresh air shutter 103 and the ventilation fan 205.
[0058] When the temperature value inside the drying chamber body 10 detected by the temperature sensor is greater than the temperature value range preset in the controller and greater than the preset maximum critical value of the controller, turn off the electric heater 201, the air discharge fan 203 can remain in the on state, turn on the electric fresh air shutter 103 and the ventilation fan 205, and at the same time the controller issues an alarm signal, and the alarm gives an alarm, indicating that the temperature is abnormal.
[0059] Among them, the power regulating transformer adjusts the power output to adapt to the load change. The power regulating transformer can control the current or power so that the equipment can work normally under different load conditions, which is an existing mature technology; the temperature value range preset in the controller can be displayed on the display screen (for example, 120°C to 130°C); the timing device can set the heating time of the vacuum product 30 (for example, 2 days); during the heating of the vacuum product 30, the timing device sets the heating time (for example, from a certain date to a certain date, this Saturday to next Monday, or two days). After the time set by the timing device is up, the controller receives the feedback from the timing device, and the controller sends a control signal to the reminder device to remind the staff that the heating time is up and automatically shut down the machine.
[0060] The above are only the preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.
Claims
1. A vacuum tube circulating electric heating drying room, characterized in that: It includes a drying room body (10) and mechanical and electrical equipment (20). On two opposite side walls of the drying room body (10), a door frame (101) is respectively provided. A double-door (102) is arranged on the door frame (101). An electric fresh air louver (103) is arranged on the side wall of the drying room body (10) adjacent to the door frame (101). The mechanical and electrical equipment (20) includes an electric heater (201), an air suction duct (202), a centrifugal fan (203), an air outlet duct (204) and a ventilation fan (205). The air inlet of the electric heater (201) is communicated with the inside of the drying room body (10) through the air suction duct (202). A centrifugal fan (203) is arranged between the electric heater (201) and the air suction duct (202). The air outlet of the electric heater (201) is communicated with the inside of the drying room body (10) through the air outlet duct (204). The ventilation fan (205) is arranged on the top wall of the drying room body (10).
2. The vacuum tube circulating electric heating drying room according to claim 1, characterized in that: There is a pair of the mechanical and electrical equipment (20), and both are arranged on the same outer side wall of the drying room body (10).
3. The vacuum tube circulating electric heating drying room according to claim 2, characterized in that: The electric fresh air louver (103) and the mechanical and electrical equipment (20) are both on the same side wall of the drying room body (10), and the electric fresh air louver (103) is located between the two mechanical and electrical equipment (20).
4. A vacuum tube circulating electric heating drying room according to claim 1, characterized in that: The drying room body (10) and the double-leaf door (102) are both composed of B1-level flame-retardant rock wool boards and double-sided white color steel. The thickness of the B1-level flame-retardant rock wool board is 100 mm, and the density is 80 kg / m 3 , and the thickness of the double-sided white color steel is 0.5 mm.
5. A vacuum tube circulating electric heating drying room according to claim 1, characterized in that: The door frame (101) and the double-door (102) are connected by hinges. A fireproof sealing strip is arranged in a circle around between the door frame (101) and the drying room body (10). And the gaps between the fireproof sealing strip and the door frame (101), and between the fireproof sealing strip and the drying room body (10) are filled with sealant.
6. The vacuum tube circulating electric heating drying room according to claim 1, wherein: The power of the electric heater (201) is 48KW. Its interior includes stainless steel fin heating tubes, and its exterior includes an air duct sheet metal shell.
7. A vacuum tube circulating electric heating drying room according to claim 1, characterized in that: The power of the air separation fan (203) is 2.2 kw, and its air volume is 4800 m 3 / h.
8. The vacuum tube circulating electric heating drying room according to claim 1, wherein: The power of the ventilation fan (205) is 0.2 kW, and its air volume is 3000 m 3 / h.
9. A vacuum tube circulating electric heating drying room according to claim 1, characterized in that: The electric heating drying room further includes a temperature sensor, a controller and a power regulating voltage regulator. The temperature sensor is arranged inside the drying room body (10). The temperature sensor is connected to the controller. The controller is respectively connected to the electric fresh air louver (103), the electric heater (201), the centrifugal fan (203) and the ventilation fan (205). The input end of the power regulating voltage regulator is connected to the power supply. The output end of the power regulating voltage regulator is respectively connected to the electric fresh air louver (103), the electric heater (201), the centrifugal fan (203) and the ventilation fan (205).
10. A vacuum tube circulating electric heating drying room according to claim 9, characterized in that: The electric heating drying room further includes an alarm device, a reminder device, a display screen and a timing device. The alarm device, the reminder device, the display screen and the timing device are respectively connected to the controller.