Beryllium smelting mineralization furnace

By introducing structures such as water storage tanks, refrigeration components and circulation pumps into beryllium smelting and mineralization furnaces, combining graphite bricks and multi-layer insulation bricks to form an efficient water cooling system, the cooling gradient and refractory corrosion problems of existing mineralization furnaces are solved, and the stability and efficiency of beryllium smelting are improved.

CN223064331UActive Publication Date: 2025-07-04FUYUN HENGSHENG BERYLLIUM IND
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Patent Information

Application Number
CN202422332020.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-04
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

The existing beryllium smelting and mineralization furnaces are difficult to achieve regional cooling gradient treatment of the furnace body melt pool, and the melt is highly acidic and corrosive, resulting in frequent corrosion and perforation of refractory materials, resulting in shutdown and maintenance.

Method used

The circulating water cooling system is formed by using water storage tanks, refrigeration components, circulation pumps and cooling coils. Combined with graphite bricks and multi-layer insulation brick structures, the filter screen is cleaned through the agitating paddles and servo motor-driven bristles to achieve efficient circulating cooling of the water and impurity removal, and avoid hard impact of the pipeline.

Benefits of technology

The gradient cooling of the furnace body molten pool is achieved, the beryllium smelting effect is improved, the corrosion problem of refractory materials is avoided, and the frequency of shutdown and maintenance is reduced.

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Abstract

The utility model belongs to the technical field of mineralization furnaces, and particularly relates to a beryllium smelting mineralization furnace which comprises a furnace body and a water storage tank, a first heat preservation brick is arranged on the outer side of the furnace body, a second heat preservation brick is arranged on the inner side wall of the furnace body, a graphite brick is arranged on the inner side wall of the second heat preservation brick, and a third heat preservation brick is arranged on the inner side wall of the furnace body. The third insulating brick is in contact with the second insulating brick, and the third insulating brick is in contact with the graphite brick. According to the scheme, through the arrangement of the water storage tank, the refrigeration assembly, the circulating pump, the cooling coil and other structures, a circulating water cooling system can be formed on the outer surface of the furnace body, so that it is ensured that a molten pool of the furnace body has a cooling gradient area, and the beryllium smelting effect is improved; the refractory material of the ore molten mass body is naturally formed by gradually cooling the ore molten mass, and the problem that traditional refractory materials such as refractory brick bodies are not resistant to corrosion is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mineralization furnaces, and particularly relates to a beryllium smelting mineralization furnace. Background Art

[0002] A beryllium smelting mineralization furnace is a device used for refining and purifying beryllium elements. During the smelting process, beryllium-containing ores are first crushed and ground, and then placed into the smelting mineralization furnace for heating and reaction. Beryllium has important application values in fields such as aerospace, electronics, and medical devices. Therefore, the beryllium smelting mineralization furnace is of great significance in industrial production.

[0003] During the smelting process of beryllium, the main raw material is beryl, with a certain proportion of calcite as a flux (the main components include BeO, FeO, SiO2, and limestone, etc.). The raw materials are melted at high temperature in an electric arc furnace to break the crystal form of beryl, forming fine beryllium glass that is easy to react with concentrated sulfuric acid.

[0004] However, the existing beryllium smelting mineralization furnace also has certain deficiencies. The existing mineralization furnace completely relies on the functions of refractory bricks and heat-insulating and heat-preserving bricks to achieve heat insulation effects. It is difficult to perform regional cooling gradient treatment on the molten pool of the furnace body. Moreover, the silicate degree of the melt is acidic, which has extremely strong corrosiveness to refractory materials. The internal refractory materials are often corroded by the melt, resulting in serious perforation phenomena, and further causing the problem of forced shutdown for maintenance. Summary of the Invention

[0005] The purpose of the utility model is to provide a beryllium smelting mineralization furnace, which solves the problems that the existing mineralization furnace completely relies on the functions of refractory bricks and heat-insulating and heat-preserving bricks to achieve heat insulation effects, is difficult to perform regional cooling gradient treatment on the molten pool of the furnace body, the silicate degree of the melt is acidic, which has extremely strong corrosiveness to refractory materials, and the internal refractory materials are often corroded by the melt, resulting in serious perforation phenomena, and further causing the problem of forced shutdown for maintenance.

[0006] To achieve the above purpose, the utility model provides a beryllium smelting mineralization furnace, including a furnace body and a water storage tank. A first heat-insulating brick is arranged on the outer side of the furnace body, a second heat-insulating brick is arranged on the inner side wall of the furnace body, a graphite brick is arranged on the inner side wall of the second heat-insulating brick, a third heat-insulating brick is arranged on the inner side wall of the furnace body. The third heat-insulating brick is in contact with the second heat-insulating brick and the graphite brick. A heat-insulating brick is arranged on the inner side wall of the third heat-insulating brick. The heat-insulating brick is in contact with the graphite brick. A refractory brick is arranged on the inner side wall of the heat-insulating brick. The refractory brick is in contact with the graphite brick;

[0007] A servo motor is fixedly installed in the middle of the upper end of the tank cover of the water storage tank. The output shaft of the servo motor is rotatably connected to the tank cover of the water storage tank. The output shaft of the servo motor is fixedly connected with a plurality of stirring blades arranged in a circular array. A refrigeration component is arranged on the inner side wall of the water storage tank. A conveying pipe is fixedly connected inside the water storage tank. A circulation pump is arranged on the outer side of the conveying pipe. A cooling coil is arranged on the outer side of the furnace body. The cooling coil is in contact with the heat-insulating brick. The cooling coil is fixedly connected with the conveying pipe. The upper right end of the cooling coil is fixedly connected with a return pipe. The return pipe is fixedly connected with the water storage tank. A buffer mechanism is arranged inside the conveying pipe. A filtering mechanism is arranged inside the water storage tank.

[0008] The principle of the present utility model is as follows: Through the liquid inlet pipe of the tank cover of the water storage tank, water can be input into the water storage tank. Under the action of the filter screen, particulate impurities in the water can be filtered out. Under the action of the refrigeration component, the water can be cooled. And under the action of the servo motor and the stirring blades, the water is stirred to improve the flow rate of the water, thereby improving the cooling efficiency.

[0009] When the servo motor drives the output shaft to rotate, the moving plate can be driven to rotate, so as to drive the brush bristles to move along the surface of the filter screen to clean the impurities attached to the filter screen. Under the deformation action of the second spring, the moving plate can be pushed to move, and then drive the guide piece to move along the surface of the output shaft of the servo motor to ensure the stable movement of the moving plate, so as to drive the brush bristles to always contact the filter screen to ensure the cleaning effect of the brush bristles.

[0010] When the circulation pump is started, under the action of the conveying pipe, the cooling coil and the return pipe, the circulation of the cooling water can be ensured, and the furnace body can be heat-exchanged and cooled, so that the molten pool of the furnace body has a good gradient cooling area. And when the fluid is instantaneously conveyed, under the action of the guide vane and the guide pipe, the water can be guided, so that the contact end contacts the fluid. Under the impact of the fluid, the contact end can be pushed to move, so as to drive the moving rod to stably move along the surface of the guide plate, and then drive the friction end to slide along the inner wall of the guide pipe, and the first spring deforms, so as to release the stress generated instantaneously by the fluid, avoiding the problem of hard impact damage to the pipeline structure.

[0011] The beneficial effects of the present utility model are as follows: Through the arrangement of structures such as the water storage tank, the refrigeration component, the circulation pump, and the cooling coil in this scheme, a circulating water cooling system can be formed on the outer surface of the furnace body to ensure that the molten pool of the furnace body has a gradient cooling area to improve the beryllium smelting effect. By setting ore brick structures such as graphite bricks and heat-insulating bricks, a refractory material of the ore melt body is naturally formed by gradually cooling the ore melt, avoiding the problem of corrosion resistance of traditional refractory materials such as refractory bricks.

[0012] Further, the buffer mechanism includes a diversion pipe. A diversion pipe is fixedly connected inside the delivery pipe. A guide plate is fixedly connected to the inner wall of the diversion pipe. A moving rod is slidably connected to the outside of the guide plate. The moving rod is slidably connected to the diversion pipe. The left end of the moving rod is fixedly connected with a contact end which is slidably connected to the diversion pipe. The right end of the moving rod is fixedly connected with a friction end which is slidably connected to the diversion pipe. The right end of the friction end is fixedly connected with a first spring, and the other end of the first spring is fixedly connected to the diversion pipe. Through the setting of the diversion pipe, the water body flowing instantaneously can be diverted, and in combination with the abrasion effect of the friction end and the deformation effect of the first spring, the fluid stress generated instantaneously can be released, avoiding the hard impact damage of the pipeline structure.

[0013] Further, a diversion piece is fixedly connected to the left end of the diversion pipe. The diversion piece is located inside the delivery pipe. Through the setting of the diversion piece, the water body can be diverted for use.

[0014] Further, the filtering mechanism includes a fixed disk. The fixed disk is fixedly connected to the inner wall of the water storage tank. The fixed disk is rotationally connected to the output shaft of the servo motor. A filter screen is fixedly connected inside the fixed disk. The output shaft of the servo motor is slidably connected to a moving plate. A brush is fixedly connected to the lower end of the moving plate. The brush contacts the filter screen. A guide piece is fixedly connected to the upper end of the moving plate. The guide piece is slidably connected to the output shaft of the servo motor. A second spring is welded to the middle of the upper end of the moving plate, and the other end of the second spring is welded to the output shaft of the servo motor. Through the setting of the filter screen, the particulate impurities in the water body can be filtered out. Through the driving action of the servo motor, the moving plate can be driven to rotate to drive the brush to move along the surface of the filter screen to clean the impurities attached to the filter screen, avoiding the blockage problem of the filter screen.

[0015] Further, a plurality of filter screens are provided. The plurality of filter screens are arranged in a circular array on the fixed disk. Through the setting of the filter screen, the particulate impurities in the water body can be filtered out.

[0016] Further, two guide pieces are provided. The two guide pieces are symmetrically distributed on the moving plate. Through the setting of the guide pieces, the moving plate can be guided to move.

[0017] Further, a plurality of brushes are provided. The plurality of brushes are evenly distributed on the moving plate. Through the setting of the brushes, the impurities attached to the filter screen can be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the beryllium smelting mineralizer according to an embodiment of the present invention;

[0019] Figure 2 is a beryllium smelting mineralizer according to an embodiment of the present inventionFigure 1 Enlarged view of the buffer mechanism;

[0020] Figure 3 For an embodiment of the present invention, a beryllium smelting mineralization furnace Figure 1 Enlarged view of the filtering mechanism;

[0021] Figure 4 For an embodiment of the present invention, a beryllium smelting mineralization furnace Figure 3 Enlarged view of location A. Detailed implementation manners

[0022] The following is a further detailed description through specific implementation manners:

[0023] The reference numerals in the accompanying drawings of the specification include: furnace body 1, first insulating brick 101, second insulating brick 2, graphite brick 3, third insulating brick 4, heat insulating brick 5, refractory brick 6, water storage tank 7, servo motor 71, stirring paddle 72, refrigeration component 8, conveying pipe 9, circulation pump 10, cooling coil 11, return pipe 12, buffer mechanism 13, filtering mechanism 14, guide pipe 131, guide vane 132, guide plate 133, moving rod 134, contact end 135, friction end 136, first spring 137, fixed disk 141, filter screen 142, moving plate 143, brush hair 144, guide piece 145, second spring 146.

[0024] As Figure 1 , Figure 2 , Figure 3 , Figure 4 shown, this embodiment provides a beryllium smelting mineralization furnace, including furnace body 1 and water storage tank 7. A first insulating brick 101 is arranged on the outer side of furnace body 1, a second insulating brick 2 is arranged on the inner side wall of furnace body 1, a graphite brick 3 is arranged on the inner side wall of second insulating brick 2, a third insulating brick 4 is arranged on the inner side wall of furnace body 1, third insulating brick 4 contacts second insulating brick 2, third insulating brick 4 contacts graphite brick 3, a heat insulating brick 5 is arranged on the inner side wall of third insulating brick 4, heat insulating brick 5 contacts graphite brick 3, a refractory brick 6 is arranged on the inner side wall of heat insulating brick 5, refractory brick 6 contacts graphite brick 3;

[0025] In the middle of the upper end of the tank cover of water storage tank 7, a servo motor 71 is fixedly installed. The output shaft of servo motor 71 is rotationally connected to the tank cover of water storage tank 7. The output shaft of servo motor 71 is fixedly connected with a plurality of stirring paddles 72 arranged in an annular array. A refrigeration component 8 is arranged on the inner side wall of water storage tank 7. A conveying pipe 9 is fixedly connected inside water storage tank 7. A circulation pump 10 is arranged on the outer side of conveying pipe 9. A cooling coil 11 is arranged on the outer side of furnace body 1. Cooling coil 11 contacts first insulating brick 101. Cooling coil 11 is fixedly connected with conveying pipe 9. The upper right end of cooling coil 11 is fixedly connected with a return pipe 12. Return pipe 12 is fixedly connected with water storage tank 7.

[0026] AsFigure 1 , Figure 2 As shown in Figure 2 , a buffer mechanism 13 is provided inside the conveying pipe 9. The buffer mechanism 13 includes a diversion pipe 131. The diversion pipe 131 is fixedly connected inside the conveying pipe 9. The left end of the diversion pipe 131 is fixedly connected with a diversion vane 132. The diversion vane 132 is located inside the conveying pipe 9. Through the arrangement of the diversion vane 132, the water body can be diverted. The inner wall of the diversion pipe 131 is fixedly connected with a guide plate 133. A moving rod 134 is slidably connected to the outside of the guide plate 133. The moving rod 134 is slidably connected with the diversion pipe 131. The left end of the moving rod 134 is fixedly connected with a contact end 135. The contact end 135 is slidably connected with the diversion pipe 131. The right end of the moving rod 134 is fixedly connected with a friction end 136. The friction end 136 is slidably connected with the diversion pipe 131. The right end of the friction end 136 is fixedly connected with a first spring 137. The other end of the first spring 137 is fixedly connected with the diversion pipe 131. Through the arrangement of the diversion pipe 131, the water body flowing instantaneously can be diverted, and in combination with the abrasion effect of the friction end 136 and the deformation effect of the first spring 137, the fluid stress generated instantaneously can be released, avoiding the hard impact damage of the pipeline structure.

[0027] As Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown in Figure 4 , a filtering mechanism 14 is provided inside the water storage tank 7. The filtering mechanism 14 includes a fixed disk 141. The fixed disk 141 is fixedly connected to the inner wall of the water storage tank 7. The fixed disk 141 is rotatably connected to the output shaft of the servo motor 71. A filter screen 142 is fixedly connected inside the fixed disk 141. A moving plate 143 is slidably connected to the output shaft of the servo motor 71. A brush 144 is fixedly connected to the lower end of the moving plate 143. The brush 144 contacts the filter screen 142. A guide vane 145 is fixedly connected to the upper end of the moving plate 143. The guide vane 145 is slidably connected to the output shaft of the servo motor 71. A second spring 146 is welded to the middle of the upper end of the moving plate 143. The other end of the second spring 146 is welded to the output shaft of the servo motor 71. Through the arrangement of the filter screen 142, the particulate impurities in the water body can be filtered out. Through the driving action of the servo motor 71, the moving plate 143 can be driven to rotate, so as to drive the brush 144 to move along the surface of the filter screen 142 to clean the impurities attached to the filter screen 142, avoiding the blockage problem of the filter screen 142.

[0028] As Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, a plurality of filter screens 142 are provided. The plurality of filter screens 142 are arranged in a circular array on the fixed disk 141. Through the arrangement of the filter screens 142, particulate impurities in the water body can be filtered out. Two guide pieces 145 are provided. The two guide pieces 145 are symmetrically distributed on the moving plate 143. Through the arrangement of the guide pieces 145, the moving plate 143 can be guided to move. A plurality of bristles 144 are provided. The plurality of bristles 144 are evenly distributed on the moving plate 143. Through the arrangement of the bristles 144, the impurities attached to the filter screen 142 can be cleaned up.

[0029] The specific implementation process of the present utility model is as follows: Through the liquid inlet pipe of the cover of the water storage tank 7, water can be input into the interior of the water storage tank 7. Under the action of the filter screen 142, particulate impurities and the like in the water body can be filtered out. Under the action of the refrigeration component 8, the water body can be cooled, and under the action of the servo motor 71 and the stirring paddle 72, the water body is stirred to improve the flow rate of the water body, thereby improving the cooling efficiency.

[0030] When the servo motor 71 drives the output shaft to rotate, the moving plate 143 can be driven to rotate, so as to drive the bristles 144 to move along the surface of the filter screen 142 to clean the impurities attached to the filter screen 142. Under the deformation action of the second spring 146, the moving plate 143 can be pushed to move, and then the guide piece 145 is driven to move along the surface of the output shaft of the servo motor 71 to ensure the stable movement of the moving plate 143, so as to drive the bristles 144 to always contact the filter screen 142 to ensure the cleaning effect of the bristles 144.

[0031] When the circulation pump 10 is started, under the action of the delivery pipe 9, the cooling coil 11, and the return pipe 12, the circulation of the cooling water can be ensured, and the furnace body 1 can be heat-exchanged and cooled, so that the molten pool of the furnace body 1 has a good gradient cooling area. And when the fluid is instantaneously transported, under the action of the guide vane 132 and the guide pipe 131, the water body can be guided, so that the contact end 135 contacts the fluid. Under the impact of the fluid, the contact end 135 can be pushed to move, so as to drive the moving rod 134 to stably move along the surface of the guide plate 133, and then drive the friction end 136 to slide along the inner wall of the guide pipe 131, and the first spring 137 deforms, and then the stress instantaneously generated by the fluid is released to avoid the problem of hard impact damage to the pipeline structure.

[0032] Through the arrangement of structures such as the water storage tank 7, the refrigeration component 8, the circulation pump 10, and the cooling coil 11 in this solution, a circulating water cooling system can be formed on the outer surface of the furnace body 1 to ensure that the molten pool of the furnace body 1 has a gradient cooling area to improve the beryllium smelting effect. By setting ore brick structures such as graphite bricks 3 and insulating bricks, a refractory material for the ore melt body is naturally formed by gradually cooling the ore melt, avoiding the problem of corrosion resistance of traditional refractory bricks and other refractory materials.

[0033] It should be noted in advance that in the present invention, unless otherwise clearly specified and defined, terms such as "installation", "connection", "linkage", "fixation" and the like should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a direct connection, or an indirect connection through an intermediate medium, and it may be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] The above are only embodiments of the present invention, and common knowledge such as specific structures and characteristics known in the art are not described in detail herein. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicality of the patent. The protection scope required by this application should be based on the content of its claims, and the specific implementation manners described in the specification can be used to interpret the content of the claims.

Claims

1. A beryllium smelting mineralization furnace, comprising a furnace body and a water storage tank, characterized in that: A first layer of insulating bricks is provided on the outer side of the furnace body, a second layer of insulating bricks is provided on the inner side wall of the furnace body, a graphite brick is provided on the inner side wall of the second layer of insulating bricks, a third layer of insulating bricks is provided on the inner side wall of the furnace body, the third layer of insulating bricks is in contact with the second layer of insulating bricks, the third layer of insulating bricks is in contact with the graphite brick, a heat insulating brick is provided on the inner side wall of the third layer of insulating bricks, the heat insulating brick is in contact with the graphite brick, a refractory brick is provided on the inner side wall of the heat insulating brick, and the refractory brick is in contact with the graphite brick; In the middle of the upper end of the tank cover of the water storage tank, a servo motor is fixedly installed. The output shaft of the servo motor is rotationally connected to the tank cover of the water storage tank. The output shaft of the servo motor is fixedly connected with a plurality of stirring blades arranged in a circular array. A refrigeration component is provided on the inner side wall of the water storage tank. A delivery pipe is fixedly connected inside the water storage tank. A circulation pump is provided on the outer side of the delivery pipe. A cooling coil is provided on the outer side of the furnace body. The cooling coil is in contact with the first layer of insulating bricks and is fixedly connected to the delivery pipe. A return pipe is fixedly connected to the upper right end of the cooling coil, and the return pipe is fixedly connected to the water storage tank. A buffer mechanism is provided inside the delivery pipe, and a filtering mechanism is provided inside the water storage tank.

2. The beryllium smelting mineralization furnace according to claim 1, wherein: The buffer mechanism includes a diversion pipe fixedly connected inside the delivery pipe. A guide plate is fixedly connected to the inner wall of the diversion pipe. A moving rod is slidably connected to the outer side of the guide plate and is also slidably connected to the diversion pipe. The left end of the moving rod is fixedly connected with a contact end which is slidably connected to the diversion pipe. The right end of the moving rod is fixedly connected with a friction end which is slidably connected to the diversion pipe. The right end of the friction end is fixedly connected with a first spring, and the other end of the first spring is fixedly connected to the diversion pipe.

3. The beryllium smelting mineralization furnace according to claim 2, characterized in that: A diversion piece is fixedly connected to the left end of the diversion pipe, and the diversion piece is located inside the delivery pipe.

4. The beryllium smelting mineralization furnace according to claim 1, wherein: The filtering mechanism includes a fixed disk fixedly connected to the inner wall of the water storage tank. The fixed disk is rotationally connected to the output shaft of the servo motor. A filter screen is fixedly connected inside the fixed disk. A moving plate is slidably connected to the output shaft of the servo motor. A brush is fixedly connected to the lower end of the moving plate and is in contact with the filter screen. A guide piece is fixedly connected to the upper end of the moving plate and is slidably connected to the output shaft of the servo motor. A second spring is welded to the middle of the upper end of the moving plate, and the other end of the second spring is welded to the output shaft of the servo motor.

5. The beryllium smelting mineralization furnace according to claim 4, wherein: There are multiple filter screens, and the multiple filter screens are arranged in a circular array on the fixed disk.

6. The beryllium smelting mineralization furnace according to claim 4, wherein: There are two guide pieces, and the two guide pieces are symmetrically distributed on the moving plate.

7. The beryllium smelting mineralization furnace according to claim 4, characterized in that: There are multiple brushes, and the multiple brushes are evenly distributed on the moving plate.