Sorting mechanism of energy-saving medium-frequency electric furnace

Abstract

The utility model belongs to the technical field of sorting equipment, and particularly relates to a sorting mechanism of an energy-saving medium-frequency electric furnace, which comprises a conveying line, and a finished product line and a defective product line which are communicated with one side of the conveying line, a sorting and transferring module is arranged at the joint of the conveying line, the finished product line and the defective product line and comprises a rectangular plate fixedly connected among the conveying line, the finished product line and the defective product line, circular grooves distributed in an array mode are formed in the rectangular plate, and supporting plates are integrally formed in the circular grooves of the rectangular plate. The conveying line, the finished product line and the defective product line are arranged, the sorting and transferring modules are arranged among the conveying line, the finished product line and the defective product line, the sorting and transferring modules can transfer the corresponding medium-frequency electric furnaces to the corresponding finished product line or the defective product line, and sorting and transferring of qualified products and unqualified products are achieved; the problem of low efficiency of a sorting mode at the present stage is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of sorting equipment, in particular to a sorting mechanism for an energy-saving intermediate frequency electric furnace. Background Art

[0002] An intermediate frequency electric furnace is a power supply device that converts 50HZ alternating current of power frequency into intermediate frequency (above 300HZ to 10,000HZ), and is composed of a frequency conversion device, a furnace body, a front-furnace control, etc.; when an energy-saving intermediate frequency electric furnace is in production and processing, sorting of the electric furnace is required to separate qualified products and unqualified products. At present, the sorting method is generally manual. Workers manually separate defective products and qualified products, and then transfer and transport the electric furnaces through corresponding transportation equipment respectively. The efficiency of this sorting method is low and the speed is slow. It is impossible to quickly sort and transfer the intermediate frequency electric furnace through an assembly line to quickly separate qualified and unqualified intermediate frequency electric furnaces and transfer and transport the intermediate frequency electric furnaces respectively. Therefore, the utility model proposes a sorting mechanism for an energy-saving intermediate frequency electric furnace to solve this problem. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a sorting mechanism for an energy-saving intermediate frequency electric furnace. By setting a conveyor line, a finished product line and a defective product line, and arranging a sorting and transfer module between the conveyor line, the finished product line and the defective product line, the sorting and transfer module can transfer the corresponding intermediate frequency electric furnace to the corresponding finished product line or defective product line, realizing the sorting and transfer of qualified and unqualified products, and solving the problem of low efficiency of the current sorting method.

[0004] The utility model specifically adopts the following technical solutions to achieve the above purposes:

[0005] A sorting mechanism for an energy-saving intermediate frequency electric furnace, including a conveyor line, as well as a finished product line and a defective product line connected to one side of the conveyor line. Conveyor rollers are rotatably connected to the conveyor line, the finished product line and the defective product line. A sorting and transfer module is arranged at the connection between the conveyor line, the finished product line and the defective product line. The sorting and transfer module includes a rectangular plate fixedly connected between the conveyor line, the finished product line and the defective product line, and circular grooves are arranged in an array on the rectangular plate. Support plates are integrally formed at the circular grooves of the rectangular plate, and round rods are rotatably connected to the through holes of the support plates. Guide rollers are installed at the upper ends of the round rods, and gears are fixedly connected to the lower ends of the round rods. Outer frames are slidably connected to the finished product line and the defective product line, and racks are fixedly connected to the outer frames at equal intervals. The racks are meshed with the corresponding gears.

[0006] Furthermore, an electric push rod is installed between the finished product line and the defective product line, and the output shaft of the electric push rod is fixedly connected to the outer frame.

[0007] Further, convexes are fixedly connected to both sides of the outer frame, and supports are fixedly connected to both the finished product line and the defective product line. A limiting sleeve is welded to the top of the support, and the convexes are slidably connected within the corresponding limiting sleeves.

[0008] Further, a telescopic plate is fixedly connected to one side of the outer frame, and the telescopic plate is slidably connected to a support block provided on one side of the conveyor line.

[0009] Further, tooth structures are provided on both sides of the outer frame, and the outer frame is meshed and connected to the corresponding gear through the tooth structure.

[0010] Further, the top of the guiding roller extends above the circular groove.

[0011] Compared with the prior art, the present utility model provides a sorting mechanism for an energy-saving intermediate frequency electric furnace, having the following beneficial effects:

[0012] In the present utility model, by providing a conveyor line, a finished product line, and a defective product line, the conveyor line is used for transporting and feeding the intermediate frequency electric furnace, and the finished product line and the defective product line are respectively used for transferring and transporting the finished and defective electric furnaces. By providing a sorting and transfer module between the conveyor line, the finished product line, and the defective product line, the sorting and transfer module is composed of parts such as a rectangular plate, a guiding roller, a round rod, a gear, an outer frame, and a rack. The settings of the outer frame, the rack, and the gear can control the rotation of the guiding roller. After the angle of the guiding roller is adjusted, the transfer direction of the intermediate frequency electric furnace can be adjusted, and then the intermediate frequency electric furnace can be transferred to the corresponding finished product line or defective product line, realizing the sorting and transfer of the finished product and the defective product, facilitating the use of the staff. After the staff identifies and sorts the intermediate frequency electric furnace, they can push it to move on the guiding roller, so that it enters the corresponding finished product line or defective product line, and the use convenience is good, which is suitable for actual use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic structural diagram of the present utility model;

[0014] Figure 2 is a schematic structural diagram of the sorting and transfer module in the present utility model;

[0015] Figure 3 is a schematic structural diagram of the rectangular plate in the present utility model.

[0016] In the figure: 1, conveyor line; 2, finished product line; 3, defective product line; 4, conveyor roller; 5, sorting and transfer module; 501, rectangular plate; 502, circular groove; 503, support block; 504, telescopic plate; 505, guiding roller; 506, round rod; 507, gear; 508, outer frame; 509, support; 5010, limiting sleeve; 5011, convex; 5012, rack; 5013, electric push rod; 5014, support plate; 5015, through hole. Detailed implementation manners

[0017] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Embodiment

[0018] As Figure 1 、 Figure 2 and Figure 3 shown, a sorting mechanism of an energy-saving intermediate frequency electric furnace proposed in an embodiment of the present utility model includes a conveyor line 1, and a finished product line 2 and a defective product line 3 connected to one side of the conveyor line 1. Conveyor rollers 4 are rotatably connected to the conveyor line 1, the finished product line 2 and the defective product line 3. A sorting and transfer module 5 is provided at the connection between the conveyor line 1, the finished product line 2 and the defective product line 3. The sorting and transfer module 5 includes a rectangular plate 501 fixedly connected between the conveyor line 1, the finished product line 2 and the defective product line 3, and circular grooves 502 are formed in the rectangular plate 501 in an array distribution. Support plates 5014 are integrally formed at the circular grooves 502 of the rectangular plate 501, and round rods 506 are rotatably connected to the through holes 5015 of the support plates 5014. Guide rollers 505 are installed at the upper ends of the round rods 506, and gears 507 are fixedly connected to the lower ends of the round rods 506. An outer frame 508 is slidably connected to the finished product line 2 and the defective product line 3, and racks 5012 are fixedly connected to the outer frame 508 at equal intervals. The racks 5012 are meshed with the corresponding gears 507.

[0019] It should be noted that the conveyor line 1 is used for the feeding and conveying of the intermediate frequency electric furnace. The finished product line 2 and the defective product line 3 are respectively used for the transfer and conveying of the finished products and defective products after sorting. The conveying roller 4 is provided for the transfer and movement of the intermediate frequency electric furnace. It should also be noted that the rolling directions of the conveying rollers 4 on the conveyor line 1, the finished product line 2, and the defective product line 3 are all different to achieve their movement in different directions. By setting a sorting and transfer module 5 at the connection between the conveyor line 1, the finished product line 2, and the defective product line 3, the sorting and transfer module 5 can transfer the finished products to the finished product line 2 and the defective products to the defective product line 3. The sorting and transfer module 5 mainly consists of a rectangular plate 501, a guiding roller 505, a round rod 506, a gear 507, an outer frame 508, a rack 5012, etc. The angle of the guiding roller 505 can be adjusted. When in use, the intermediate frequency electric furnace on the conveyor line 1 enters onto the guiding roller 505, and the staff observes and sorts the intermediate frequency electric furnace. When the intermediate frequency electric furnace is a qualified product, the round rod 506 rotates due to the meshing relationship between the rack 5012 and the gear 507, adjusting the angle of the guiding roller 505. Then, the staff pushes the intermediate frequency electric furnace to make it enter the finished product line 2. On the contrary, the round rod 506 and the guiding roller 505 are rotated in the opposite direction to make the intermediate frequency electric furnace enter the defective product line 3, realizing the sorting of the intermediate frequency electric furnace, with high efficiency and convenient for actual use.

[0020] As Figure 1 and Figure 2 shown, in some embodiments, an electric push rod 5013 is installed between the finished product line 2 and the defective product line 3, and the output shaft of the electric push rod 5013 is fixedly connected to the outer frame 508.

[0021] It should be noted that the electric push rod 5013 can realize the telescopic drive of the outer frame 508, and then control the movement of the outer frame 508 and the rack 5012, realize the rotational drive of the gear 507, and then adjust the rotational angle of the guiding roller 505.

[0022] As Figure 2 shown, in some embodiments, protrusions 5011 are fixedly connected to both sides of the outer frame 508, and supports 509 are fixedly connected to both the finished product line 2 and the defective product line 3. A limit sleeve 5010 is welded to the top of the support 509, and the protrusions 5011 are slidably connected in the corresponding limit sleeves 5010.

[0023] It should be noted that the settings of the limit sleeve 5010 and the protrusions 5011 can realize the overall support and limiting functions of the outer frame 508, making the outer frame 508 expand and contract stably.

[0024] As Figure 1 and Figure 2 shown, in some embodiments, a telescopic plate 504 is fixedly connected to one side of the outer frame 508, and the telescopic plate 504 is slidably connected to a support block 503 provided on one side of the conveyor line 1.

[0025] It should be noted that the provision of the support block 503 and the telescopic plate 504 can achieve the support and limiting functions on one side of the outer frame 508, and increase the moving stability of the outer frame 508.

[0026] As Figure 2 shown, in some embodiments, both sides of the outer frame 508 have tooth structures, and the outer frame 508 is meshed and connected with the corresponding gear 507 through the tooth structures.

[0027] It should be noted that both sides of the outer frame 508 have tooth structures, so that the two sides of the outer frame 508 do not need to use the rack 5012, and the rotation drive of the gear 507 can also be achieved.

[0028] As Figure 1 and Figure 2 shown, in some embodiments, the top of the guiding roller 505 extends above the circular groove 502.

[0029] It should be noted that the top of the guiding roller 505 extends out of the circular groove 502, so that the top of the guiding roller 505 is located above the rectangular plate 501, and the guiding roller 505 can achieve the support and transmission functions for the intermediate frequency electric furnace.

[0030] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sorting mechanism for an energy-saving intermediate frequency electric furnace, characterized in that: It includes a conveyor line (1), as well as a finished product line (2) and a defective product line (3) connected to one side of the conveyor line (1). Conveyor rollers (4) are rotatably connected to the conveyor line (1), the finished product line (2), and the defective product line (3). A sorting and transfer module (5) is provided at the connection between the conveyor line (1), the finished product line (2), and the defective product line (3). The sorting and transfer module (5) includes a rectangular plate (501) fixedly connected between the conveyor line (1), the finished product line (2), and the defective product line (3). And circular grooves (502) are arranged in an array on the rectangular plate (501). Support plates (5014) are integrally formed at the circular grooves (502) of the rectangular plate (501). And round rods (506) are rotatably connected to the through holes (5015) of the support plates (5014). A guiding roller (505) is installed at the upper end of the round rod (506). A gear (507) is fixedly connected to the lower end of the round rod (506). And an outer frame (508) is slidably connected to the finished product line (2) and the defective product line (3). Equally spaced racks (5012) are fixedly connected to the outer frame (508). The racks (5012) are meshed with the corresponding gears (507).

2. The sorting mechanism of an energy-saving intermediate frequency electric furnace according to claim 1, characterized in that: An electric push rod (5013) is installed between the finished product line (2) and the defective product line (3). The output shaft of the electric push rod (5013) is fixedly connected to the outer frame (508).

3. The sorting mechanism of an energy-saving intermediate frequency electric furnace according to claim 1, wherein: Protrusions (5011) are fixedly connected to both sides of the outer frame (508). And supports (509) are fixedly connected to the finished product line (2) and the defective product line (3). A limit sleeve (5010) is welded to the top of the support (509). The protrusions (5011) are slidably connected in the corresponding limit sleeves (5010).

4. The sorting mechanism of an energy-saving intermediate frequency electric furnace according to claim 1, characterized in that: A telescopic plate (504) is fixedly connected to one side of the outer frame (508). The telescopic plate (504) is slidably connected to a support block (503) provided on one side of the conveyor line (1).

5. The sorting mechanism of an energy-saving intermediate frequency electric furnace according to claim 1, characterized in that: Tooth structures are provided on both sides of the outer frame (508). The outer frame (508) is meshed with the corresponding gears (507) through the tooth structures.

6. The sorting mechanism of an energy-saving intermediate frequency electric furnace according to claim 1, characterized in that: The top of the guiding roller (505) extends above the circular groove (502).

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