Eccentricity detection equipment for cable production line
By introducing an X-ray detection mechanism and a full-circuit cooling system into the eccentricity detection equipment for cable production lines, the problem of insufficient heat dissipation in existing devices is solved, and high-precision and long-life cable eccentricity detection is achieved.
Patent Information
- Application Number
- CN202422330957.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing X-ray cable eccentricity detection device lacks an effective heat dissipation mechanism after long-term operation, resulting in a decrease in detection accuracy or even damage to the equipment.
An eccentricity detection device for cable production lines is designed, an X-ray detection mechanism is used, and multiple cooling pipes are installed inside the frame, including a first cooling pipe, a second cooling pipe, a third cooling pipe and a fourth cooling pipe, forming a comprehensive cooling system, combining the servo motor and operating components to realize multi-angle scanning of the cable and real-time eccentricity detection.
Through an effective cooling system, the service life of the equipment is extended, the maintenance cost is reduced, the accuracy and flexibility of inspection are improved, and the cable inspection needs of different lengths and specifications can be adapted to the requirements of cable inspection.
Smart Images

Figure CN223064592U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cable detection, in particular to an eccentricity detection device for a cable production line. Background Art
[0002] With the rapid development of industries such as electric power and communication, as an important carrier for transmitting electric energy and signals, the quality and reliability of cables are directly related to the stable operation of the entire system. During the cable manufacturing process, eccentricity is a key quality control index, which refers to the degree of deviation of each internal layer structure of the cable, such as the conductor, insulation layer, shielding layer, etc. relative to the cable axis; the existence of eccentricity will not only affect the electrical performance of the cable, but may also lead to problems such as a decrease in mechanical strength and a shortening of service life; therefore, the accurate detection of cable eccentricity has become an indispensable part of cable production quality control.
[0003] Currently, there are various methods for detecting cable eccentricity, mainly including mechanical measurement methods, optical measurement methods, and ray detection methods, etc.; among them, the ray detection method has gradually become the mainstream technology for cable eccentricity detection due to its non-contact, high-precision, and suitability for on-line detection and other advantages; in particular, the detection technology based on X-ray can penetrate the external materials of the cable and directly observe and measure the eccentricity of the internal structure.
[0004] However, the existing X-ray cable eccentricity detection devices still have some deficiencies in practical applications; in particular, after some devices operate for a long time, due to serious heat generation of internal components, the detection accuracy decreases or even the equipment is damaged; this is mainly due to the lack of an effective heat dissipation mechanism and the inability to timely dissipate the heat generated inside the equipment. Therefore, it is very necessary to design a detection device based on X-ray for detecting cable eccentricity and having a good heat dissipation effect. Summary of the Utility Model
[0005] In order to solve the problem of better detecting the eccentricity of cables using X-ray in the prior art, the utility model provides an eccentricity detection device for a cable production line.
[0006] The eccentricity detection device for a cable production line provided by the utility model adopts the following technical solutions:
[0007] An eccentricity detection device for a cable production line, comprising a frame, a first housing, and a second housing. The outer side walls of the frame are bolted with the first housing and the second housing, completely wrapping the frame. It is characterized in that a detection module for the passage of the cable is fixedly installed inside the frame; several groups of detection mechanisms based on X-ray detection are also arranged inside the frame; each group of the detection mechanisms is correspondingly provided with an operating component installed inside the frame; the linear directions between each group of the detection mechanisms form an angle of α°, where 60 ≤ α ≤ 120; and they linearly move along a fixed straight line through the operating component; first cooling pipe, second cooling pipe, third cooling pipe, and fourth cooling pipe are respectively arranged inside the frame, for cooling inside the first housing and the second housing, cooling inside the detection module, cooling the outer side wall of the detection module, and cooling inside the detection mechanism respectively;
[0008] Further, the detection mechanism includes a first outer shell, a transmitting end, a second outer shell, a receiving end, a connecting frame, and an X-ray generating device; an installation hole is provided on the outer side wall of the frame, and an outer shell is arranged inside the installation hole, and an X-ray generating device is arranged inside the outer shell; the X-ray generating device has a transmitting end for emitting X-rays; the transmitting end penetrates through the outer shell and extends to the outside of the outer shell; one end of the connecting frame is bolted to the outer side wall of the outer shell; the other end of the connecting frame is bolted to the second outer shell; the receiving part of the X-ray generating device is arranged inside the second outer shell, and this part is also provided with a receiving end for X-rays, and is installed on the outer side wall of the second housing; after the transmitting end emits X-rays, they can pass through the detection module and be received by the receiving end;
[0009] Further, the operating component includes a frame body, a servo motor, a coupling, a guide plate, a moving frame, a lead screw, and a base plate. The frame body is bolted to the outer side wall of the frame; the servo motor is bolted to the top of the frame body; the output end of the servo motor is connected to one end of the lead screw through a coupling; a base plate is arranged inside the frame; the other end of the lead screw is rotatably connected to the outer side wall of the base plate; the outer side wall of the first outer shell is bolted with the moving frame; the moving frame is threadedly connected with the lead screw; the guide plate is fixedly connected inside the frame; the guide plate is penetrated by the lead screw;
[0010] Further, mounting brackets are installed on the outer side wall of the frame body; the number of the mounting brackets is two; positioning wheels are installed on the outer side walls of the mounting brackets; a positioning plate is bolted to the outer side wall of the first outer shell, and the distance between the two mounting brackets is adjustable, for restricting the operating stroke of the detection mechanism;
[0011] Further, the first cooling pipe is installed inside the frame by means of a buckle; the first cooling pipe is arranged around the inner side wall of the frame in a circumferential manner; the inside of the frame is cooled; the number of the first cooling pipes is N, and N≥2;
[0012] Further, a cooling pipeline is provided inside the detection module. The cooling pipeline is arranged inside the detection module and is in a ring shape. The second cooling pipe is installed inside the frame by means of a buckle and passes through the cooling pipeline at the same time, so as to cool the inside of the frame side and the inside of the detection module;
[0013] Further, cooling grooves are provided on the outer side wall of the detection module. The third cooling pipe is arranged on the outer side wall of the detection module, is arranged around the detection module for several weeks, and is embedded in the cooling grooves;
[0014] Further; a spiral pipe is provided inside the first housing; the spiral pipe surrounds the outer side wall of the X-ray generating device and is used for cooling the X-ray generating device; one end of the spiral pipe is connected to one end of the fourth cooling pipe; the other end of the fourth cooling pipe extends into the frame, passes through the second housing and then returns to the outside of the frame along the original path, and penetrates into the first housing; a coolant is filled inside the first housing, and the coolant enters from the other end of the spiral pipe; a temperature sensor and a liquid level sensor for monitoring the coolant are also provided inside the first housing;
[0015] Further, cooling fins are installed on the outer side wall of the second housing;
[0016] Further, a control center is installed on the top of the frame; it is used to control the servo motor and the input and output of an external pump body; the control center is externally connected to an electrical control cabinet and a terminal display device, and an integrated box body is installed on the outer side wall of the control center for pipeline transfer and electrical connection.
[0017] Further, a lifting ring is installed on the outer side wall of the first housing, which is convenient for the overall movement and fixation.
[0018] In summary, the beneficial effects of the present utility model are as follows:
[0019] The present utility model adds a detection mechanism and an operation component, and uses the X-ray generating device inside to perform real-time eccentricity detection on the cable. In addition to the eccentricity, the thickness, diameter and ellipticity of each layer of the cable can also be detected in real time, which better guarantees the qualification rate and product quality of the cable product;
[0020] The utility model adds a cooling system composed of a first cooling pipe, a second cooling pipe, a third cooling pipe, and a fourth cooling pipe inside the frame to fully cool the internal environment of the device, avoiding the problem that a high-temperature environment will accelerate the aging and wear of internal components of the equipment. By reducing the temperature through the cooling system, the service life of the equipment can be extended, and the maintenance cost can be reduced. At the same time, the detection accuracy of the equipment may be affected in a high-temperature environment; by keeping the equipment operating within an appropriate temperature range through the cooling system, the accuracy and reliability of detection can be improved;
[0021] The utility model designs an adjustable mounting bracket and a positioning mechanism; by adjusting the position of the mounting bracket or using other adjustment mechanisms, users can easily change the distance between the two positioning wheels, thereby achieving precise control of the operating stroke of the detection mechanism; this design not only improves the applicable range of the device, enabling it to meet the detection requirements of cables with different lengths and specifications, but also enhances the flexibility and personalized customization ability of the equipment; Brief Description of the Drawings
[0022] Figure 1 is a schematic diagram of the overall external structure of the utility model;
[0023] Figure 2 is a schematic diagram of the overall internal structure of the utility model;
[0024] Figure 3 is a schematic diagram of the internal structure of the utility model when viewed from above;
[0025] Figure 4 is a schematic diagram of the positional relationship between the detection mechanism and the operating components of the utility model;
[0026] Figure 5 is a schematic diagram of the pipeline distribution of the cooling system of the utility model;
[0027] Figure 6 is a schematic diagram of the overall structure of the detection structure and the operating components of the utility model;
[0028] Figure 7 is a schematic diagram of the internal structure of the frame of the utility model;
[0029] Figure 8 of the utility model Figure 3 is an enlarged schematic diagram of part A;
[0030] Figure 9 is a schematic diagram of the overall structure of the detection module of the utility model.
[0031] As shown in the figure: 1 - frame, 2 - first housing, 3 - second housing, 4 - detection module, 41 - detection channel, 42 - X-ray slot, 43 - cooling slot, 44 - cooling passage, 5 - detection mechanism, 51 - first outer shell, 52 - transmitting end, 53 - second outer shell, 54 - receiving end, 55 - connecting frame, 56 - X-ray generating device, 6 - operating component, 61 - frame body, 62 - servo motor, 63 - coupling, 64 - guide plate, 65 - moving frame, 66 - lead screw, 67 - substrate, 7 - first cooling pipe, 72 - second cooling pipe, 73 - third cooling pipe, 74 - spiral pipe, 75 - refrigeration fin, 76 - fourth cooling pipe, 8 - mounting bracket, 81 - positioning wheel, 82 - positioning plate, 9 - control center, 91 - integrated box body, 10 - lifting ring. Detailed implementation manners
[0032] The following will further describe the present utility model in detail in conjunction with the Figure 1-9 accompanying drawings:
[0033] An eccentricity detection device for a cable production line disclosed in an embodiment of the present utility model is as Figure 1-5As shown in the figure, an eccentricity detection device for a cable production line includes a frame 1, a first housing 2, and a second housing 3. The outer sidewalls of the frame 1 are bolted with the first housing 2 and the second housing 3 to completely wrap the frame 1. It is characterized in that a detection module 4 for the cable to pass through is fixedly installed inside the frame 1; several groups of detection mechanisms 5 based on X-ray detection are also arranged inside the frame 1; each group of detection mechanisms 5 is correspondingly provided with an operating component 6 installed inside the frame 1; the linear directions between each group of detection mechanisms 5 form an angle of α°, where 60 ≤ α ≤ 120; and they linearly move along a fixed straight line through the operating component 6; a first cooling pipe 7, a second cooling pipe 72, a third cooling pipe 73, and a fourth cooling pipe 76 are respectively arranged inside the frame 1 for cooling the inside of the first housing 2 and the second housing 3, the inside of the detection module 4, the outer sidewall of the detection module 4, and the inside of the detection mechanism 5; in this embodiment, the frame 1 serves as the basic support structure of the entire detection device and is made of high-strength and corrosion-resistant materials to ensure the stability and durability of the device; the outer sidewalls of the frame 1 are installed with the first housing 2 and the second housing 3 through precision-machined bolt connectors, and the two are closely fitted to completely wrap the key components inside the frame 1, forming a closed and safe detection environment; both the first housing 2 and the second housing 3 are made of lightweight but strong materials, such as aluminum alloy or stainless steel, to reduce the overall weight while ensuring the protection performance; in addition, heat insulation layers and sound-absorbing materials can be provided on the inner walls of the housings to reduce external interference and internal heat accumulation; the detection module 4 is fixedly installed inside the frame 1 and is the core area where the cable passes through and is detected; a detection passage 41 is arranged in the middle of this module for the cable to pass through; two groups of detection mechanisms 5 are based on the X-ray detection principle, and each group of detection mechanisms 5 includes an X-ray emitter, a receiver, and an image processing unit; the two groups of detection mechanisms 5 are respectively installed inside the frame 1, and their linear directions are arranged at an angle of 90° to achieve multi-angle scanning of the cable and improve the comprehensiveness and accuracy of detection; each group of detection mechanisms 5 is equipped with a precise operating component 6, enabling the detection mechanism 5 to linearly move along a fixed straight line to continuously scan the cable; this design helps to capture the eccentricity of the cable at different positions and provides information for subsequent data analysis;
[0034] The first cooling pipe 7, the second cooling pipe 72, the third cooling pipe 73, and the fourth cooling pipe 76 are arranged inside the frame 1 to efficiently cool the inside of the first housing 2 and the second housing 3, the inside of the detection module 4, the outer sidewall of the detection module 4, and the inside of the detection mechanism 5 respectively; the cooling system uses circulating water or refrigerant as the cooling medium and effectively reduces the heat generated during the operation of the equipment through the heat exchange principle, ensuring that each component works at an appropriate temperature, improving the detection accuracy, and extending the service life of the equipment;
[0035] In addition, besides eccentricity, the device referred to in this embodiment can also detect in real time the thickness, diameter, and ovality of each layer of the cable;
[0036] As Figure 6 shown, the detection mechanism 5 includes a first outer shell 51, a transmitting end 52, a second outer shell 53, a receiving end 54, a connecting frame 55, and an X-ray generating device 56; an installation hole is provided on the outer side wall of the frame 1, and the first outer shell 51 is arranged inside the installation hole. The X-ray generating device 56 is arranged inside the first outer shell 51; the X-ray generating device 56 has a transmitting end 52 for emitting X-rays; the transmitting end 52 penetrates through the first outer shell 51 and extends to the outside of the first outer shell 51; one end of the connecting frame 55 is installed on the outer side wall of the first outer shell 51 through bolts; the other end of the connecting frame 55 is installed with the second outer shell 53 through bolts; the receiving part of the X-ray generating device 56 is arranged inside the second outer shell 53, and this part is also provided with a receiving end 54 for X-rays, and is installed on the outer side wall of the second housing 3; after the transmitting end 52 emits X-rays, they can pass through the detection module 4 and be received by the receiving end 54; in this embodiment, the first outer shell 51 serves as a protection and support structure for the X-ray generating device 56, preventing X-ray leakage and interference from the external environment to the internal equipment; the first outer shell 51 is installed in the installation hole opened on the outer side wall of the frame 1 through bolts. The transmitting end 52 is located inside the first outer shell 51 and is a key part of the X-ray generating device 56; the transmitting end 52 is responsible for generating and emitting high-intensity X-ray beams, which will penetrate the outer layer of the cable and enter its internal structure for scanning; the X-ray generating device 56 is installed inside the first outer shell 51 and is the core device for generating X-rays; this device generates high-energy X-ray beams by precisely controlling the electron beam bombarding the metal target; the transmitting end 52 ensures the directivity and focusing of the X-ray beams to improve the detection accuracy; through the connecting frame 55 as a connection bridge between the first outer shell 51 and the second outer shell 53, the connecting frame 55 is made of high-strength and corrosion-resistant materials to ensure a stable connection state during the operation of the equipment; both ends of the connecting frame 55 are tightly connected to the first outer shell 51 and the second outer shell 53 through bolts respectively; the second outer shell 53 corresponds to the first outer shell 51, and the receiving part of the X-ray generating device 56 is arranged inside the second outer shell 53; this part includes a receiving end 54 for receiving X-ray beams and related signal processing circuits; the receiving end 54 converts the received X-ray signal into an electrical signal and transmits it to the subsequent signal processing unit for analysis;
[0037] As Figure 6As shown in the figure, the running component 6 includes a frame body 61, a servo motor 62, a coupling 63, a guide plate 64, a moving frame 65, a lead screw 66, and a base plate 67. The outer wall of the frame 1 is bolted with the frame body 61; the top of the frame body 61 is bolted with the servo motor 62; the output end of the servo motor 62 is connected to one end of the lead screw 66 through the coupling 63; the base plate 67 is arranged inside the frame 1; the other end of the lead screw 66 is rotatably connected to the outer wall of the base plate 67; the outer wall of the first housing 51 is bolted with the moving frame 65; the moving frame 65 is threadedly connected with the lead screw 66; the guide plate 64 is fixedly connected inside the frame 1; the guide plate 64 is penetrated by the lead screw 66; in this embodiment, the frame body 61 serves as the support structure of the entire running component 6, and the frame body 61 is firmly bolted to the outer wall of the frame 1; the frame body 61 is designed with sufficient strength and stiffness to bear the weights of components such as the servo motor 62, the coupling 63, and the lead screw 66 and the dynamic loads during operation; the servo motor 62 is installed on the top of the frame body 61 and fixed by bolts; the servo motor 62 is the power source of the running component 6, and its high-precision and high-response-speed characteristics ensure the precise movement of the detection mechanism 5; the coupling 63 connects the output end of the servo motor 62 and one end of the lead screw 66, and is used to transmit power and compensate for the offset and angular displacement between the two shafts; the design of the coupling 63 ensures the smoothness and reliability of power transmission; the lead screw 66 is rotatably connected to the outer wall of the base plate 67 through bearings, ensuring that the lead screw 66 can maintain a stable axial position during rotation; the threaded part of the lead screw 66 is threadedly connected with the moving frame 65. When the lead screw 66 rotates, the moving frame 65 will move linearly along the axial direction of the lead screw 66; the moving frame 65 is bolted to the outer wall of the first housing 51 and is the load-bearing component of the detection mechanism 5; the moving frame 65 is internally designed with threaded holes matching the lead screw 66; when the lead screw 66 rotates, the moving frame 65 will move linearly along the axial direction of the lead screw 66, thereby driving the detection mechanism 5 to perform linear scanning; the guide plate 64 is fixedly connected inside the frame 1, and its function is to limit the lateral offset of the moving frame 65 during movement, ensuring that the moving frame 65 can only move linearly along the axial direction of the lead screw 66; the guide plate 64 is penetrated by the lead screw 66 but does not come into contact with the lead screw 66 to avoid interfering with the rotation of the lead screw 66;
[0038] When the servo motor 62 receives a control signal and starts to rotate, its power is transmitted to the lead screw 66 through the coupling 63; during the rotation of the lead screw 66, the threaded part of the lead screw 66 interacts with the threaded holes inside the moving frame 65, causing the moving frame 65 to move linearly along the axial direction of the lead screw 66; at the same time, the guide plate 64 performs lateral limiting on the moving frame 65 to ensure the stable movement of the moving frame 65; by adjusting the rotation speed and direction of the servo motor 62, the moving speed and direction of the detection mechanism 5 can be precisely controlled to achieve multi-angle and continuous scanning of the cable;
[0039] As Figure 8 shown, mounting brackets 8 are installed on the outer side wall of the frame body 61; the number of the mounting brackets 8 is two; positioning wheels 81 are installed on the outer side wall of the mounting brackets 8; a positioning plate 82 is installed on the outer side wall of the first housing 51 by bolts. The distance between the two mounting brackets 8 is adjustable and is used to limit the running stroke of the detection mechanism 5. In this embodiment, the mounting brackets 8 are installed on the outer side wall of the frame body 61 and the number is two. The two mounting brackets 8 are symmetrically distributed and are used to support and fix the subsequent installed positioning wheels 81 or other accessories. The connection strength of the mounting brackets 8 ensures its stable structure, easy installation and adjustment. A positioning wheel 81 is installed on the outer side wall of each mounting bracket 8. The main function of the positioning wheel 81 is to be a limiting device during the operation of the detection mechanism 5, ensuring that the detection mechanism 5 moves within a predetermined stroke range, preventing it from exceeding the safety range or colliding with other parts of the frame 1. The design of the positioning wheel 81 needs to consider its smooth rolling, wear resistance and the contact mode with the detection mechanism 5. The positioning plate 82 is on the outer side wall of the first housing 51 and the positioning plate 82 is installed by bolts. The positioning plate 82 cooperates with the positioning wheel 81. When the detection mechanism 5 moves to the preset position, the positioning plate 82 will contact the positioning wheel 81, thereby restricting the further movement of the detection mechanism 5. The design of the positioning plate 82 needs to ensure its accurate position, firm fixation and can generate sufficient resistance when contacting the positioning wheel 81 to prevent the detection mechanism 5 from continuing to move.
[0040] It should be noted that the distance between the two mounting brackets 8 is adjustable; this structure allows users to adjust the running stroke of the detection mechanism 5 according to actual needs. By adjusting the position of the mounting brackets 8 or using other adjustment mechanisms, the distance between the two positioning wheels 81 can be easily changed to adapt to different detection requirements.
[0041] As Figure 5 、 Figure 7As shown, the first cooling pipe 7 is installed inside the frame 1 by means of a buckle; the first cooling pipe 7 is arranged in a circle closely against the inner side wall of the frame 1; to cool the inside of the frame 1; the number of the first cooling pipes 7 is N, where N≥2; in this embodiment, the first cooling pipe 7 is installed inside the frame 1 by means of a special buckle; the material and structural design of the buckle need to consider its load-bearing capacity, corrosion resistance and service life; the first cooling pipe 7 is arranged in a circle closely against the inner side wall of the frame 1; this layout maximally increases the contact area between the cooling pipe and the air inside the frame 1, improving the cooling efficiency; at the same time, the circular arrangement also helps to form a uniform cooling environment, reducing the non-uniformity of the temperature inside the frame 1; to further enhance the cooling effect, it is specified that the number of the first cooling pipes 7 is N, where N≥2. The parallel operation of multiple cooling pipes can significantly improve the heat dissipation capacity, shorten the cooling time, and ensure that the equipment can still maintain a stable temperature during long-term operation. The number of cooling pipes is determined according to the actual requirements and the size of the frame 1 to achieve the best cooling effect; the cooling medium flowing inside the first cooling pipe 7 is usually water or other liquids with low boiling points and high thermal conductivity; these cooling media can absorb and carry away the heat inside the frame 1 when passing through the cooling pipe, and then dissipate the heat into the air through an external circulation system;
[0042] As Figure 5 , Figure 7 , Figure 9As shown, a cooling pipeline 44 is provided inside the detection module 4. The cooling pipeline 44 is arranged inside the detection module 4 and is annular. The second cooling pipe 72 is installed inside the frame 1 through a buckle and passes through the cooling pipeline 44 at the same time, to cool the inside of the frame 1 side and the inside of the detection module 4 with respect to the inside of the detection module 4; a cooling groove 43 is provided on the outer side wall of the detection module 4. The third cooling pipe 73 is arranged on the outer side wall of the detection module 4, is arranged around the detection module 4 for several weeks, and is embedded in the cooling groove 43; in this embodiment, a cooling pipeline 44 is provided inside the detection module 4, and these pipelines are annularly arranged to maximize the coverage of the internal space of the detection module 4; this design ensures that the cooling medium can flow evenly through the inside of the detection module 4, effectively absorbing and taking away the generated heat; the second cooling pipe 72 is installed inside the frame 1 through a buckle and passes through the cooling pipeline 44 inside the detection module 4 at the same time; when the cooling medium flows through the second cooling pipe 72 driven by the external circulation system, it will pass through the cooling pipeline 44 inside the detection module 4 and exchange heat with the heat inside the detection module 4, so as to achieve internal cooling; on the outer side wall of the detection module 4, a cooling groove 43 is provided; these cooling grooves 43 provide space for the installation of the third cooling pipe 73 and help to increase the contact area between the cooling medium and the outer side wall of the detection module 4; the third cooling pipe 73 is arranged around the detection module 4 for several weeks and is embedded in the cooling groove 43; this circumferential design ensures that the outer side wall of the detection module 4 can be fully cooled; when the cooling medium flows through the third cooling pipe 73, it will exchange heat with the outer side wall of the detection module 4 through the cooling groove 43, further reducing the temperature of the detection module 4.
[0043] As Figure 5 、 Figure 7As shown, a spiral tube 74 is provided inside the first outer shell 51; the spiral tube 74 surrounds the outer wall of the X-ray generating device 56 for cooling the X-ray generating device 56; one end of the spiral tube 74 is connected to one end of the fourth cooling tube 76; the other end of the fourth cooling tube 76 extends into the interior of the frame 1, passes through the second outer shell 53 and then returns to the outside of the frame 1 along the original path, and penetrates the first outer shell 51 and extends into the interior; the interior of the first outer shell 51 is filled with a coolant, and this coolant enters from the other end of the spiral tube 74; in this embodiment, the spiral tube 74 is arranged inside the first outer shell 51 and tightly surrounds the outer wall of the X-ray generating device 56; this layout ensures that the spiral tube 74 can contact and absorb the heat generated by the X-ray generating device 56 to the greatest extent; one end of the fourth cooling tube 76 is connected to the spiral tube 74, and the other end extends into the interior of the frame 1, passes through the second outer shell 53 and then returns to the outside of the frame 1 along the original path; finally, it penetrates the first outer shell 51 and enters the interior again, forming a closed cooling circuit; the interior of the first outer shell 51 is filled with a coolant; this coolant has excellent thermal conductivity and thermal stability and can effectively absorb and carry away the heat in the spiral tube 74; the coolant enters from the other end of the spiral tube 74 and starts its cooling cycle;
[0044] In addition, a temperature sensor and a liquid level sensor for monitoring the coolant (not shown in the figure) are also provided inside the first outer shell 51. When the coolant is lacking or the temperature is too high, an alarm will be issued; reminding the user to handle this situation.
[0045] When the X-ray generating device 56 is working, a large amount of heat will be generated; this heat is first absorbed by the spiral tube 74 because the spiral tube 74 tightly surrounds the outer wall of the X-ray generating device 56; as the coolant in the spiral tube 74 flows, the absorbed heat is transferred to the coolant; the coolant circulates inside the spiral tube 74, continuously absorbing and carrying away the heat; the coolant carrying the heat then flows out of the first outer shell 51 through the fourth cooling tube 76 and enters the interior of the frame 1; inside the frame 1, the coolant may undergo further heat dissipation treatment to dissipate the heat into the air; the coolant after heat dissipation treatment returns to the interior of the first outer shell 51 through the fourth cooling tube 76 again and re-enters the spiral tube 74 for the next round of cooling cycle;
[0046] It should be noted that a cooling fan is also provided inside the frame 1 to help the first cooling tube 7, the second cooling tube 72, the third cooling tube 73, and the fourth cooling tube 76 exchange heat by means of air convection;
[0047] As Figure 6 shown, cooling fins 75 are installed on the outer wall of the second outer shell 53;
[0048] A control center 9 is installed on the top of the frame 1; it is used to control the servo motor 62 and the input and output of the external pump body; the control center 9 is externally connected to the electrical control cabinet and the terminal display device, and the outer wall of the control center 9 is installed with an integrated box 91 for pipeline switching and electrical connection; and the first cooling pipe 7, the second cooling pipe 72, and the third cooling pipe 73 are all externally connected to the refrigerator for inputting the cooling medium, and its supply pump is also controlled by the control center 9.
[0049] The outer wall of the first housing 2 is provided with a lifting ring 10 to facilitate the overall movement and fixation, so that the device can be hoisted in a cable production line to achieve real-time detection of the cable during the production process.
[0050] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The various components mentioned in the utility model are common technologies in the existing field. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An eccentricity detection device for a cable production line, comprising a frame (1), a first housing (2), and a second housing (3). The outer side wall of the frame (1) is bolted with the first housing (2) and the second housing (3) to completely wrap the frame (1), characterized in that, Inside the frame (1), a detection module (4) for cable passing is fixedly installed; inside the frame (1), several groups of detection mechanisms (5) based on X-ray detection are also provided; for each group of the detection mechanisms (5), an operating component (6) installed inside the frame (1) is correspondingly provided; between each group of the detection mechanisms (5), an angle of α° is formed in the linear direction, 60 ≤ α ≤ 120; and it linearly moves along a fixed straight line through the operating component (6); inside the frame (1), a first cooling pipe (7), a second cooling pipe (72), a third cooling pipe (73), and a fourth cooling pipe (76) are respectively provided, which are respectively used for cooling inside the first housing (2) and the second housing (3), cooling inside the detection module (4), cooling the outer side wall of the detection module (4), and cooling inside the detection mechanism (5).
2. The eccentricity detection device for a cable production line according to claim 1, characterized in that The detection mechanism (5) includes a first outer shell (51), a transmitting end (52), a second outer shell (53), a receiving end (54), a connecting frame (55), and an X-ray generating device (56); an installation hole is formed in the outer side wall of the frame (1), and the outer shell (51) is arranged inside the installation hole, and the X-ray generating device (56) is arranged inside the outer shell (51); the X-ray generating device (56) has a transmitting end (52) for emitting X-rays; the transmitting end (52) penetrates through the outer shell (51) and extends to the outside of the outer shell (51); one end of the connecting frame (55) is installed on the outer side wall of the outer shell (51) through bolts; the other end of the connecting frame (55) is installed with the second outer shell (53) through bolts; the receiving part of the X-ray generating device (56) is arranged inside the second outer shell (53), and this part is also provided with a receiving end (54) of the X-rays, and is installed on the outer side wall of the second housing (3); after the transmitting end (52) emits X-rays, the X-rays can pass through the detection module (4) and be received by the receiving end (54).
3. An eccentricity detection device for a cable production line according to claim 2, characterized in that The operating component (6) includes a frame body (61), a servo motor (62), a coupling (63), a guide plate (64), a moving frame (65), a lead screw (66), and a base plate (67). The frame body (61) is installed on the outer side wall of the frame (1) through bolts; the servo motor (62) is installed on the top of the frame body (61) through bolts; the output end of the servo motor (62) is connected to one end of the lead screw (66) through the coupling (63); the base plate (67) is arranged inside the frame (1); the other end of the lead screw (66) is rotatably connected to the outer side wall of the base plate (67); the outer side wall of the first outer shell (51) is installed with the moving frame (65) through bolts; the moving frame (65) is threadedly connected to the lead screw (66); the guide plate (64) is fixedly connected inside the frame (1); the guide plate (64) is penetrated by the lead screw (66).
4. An eccentricity detection device for a cable production line according to claim 3, characterized in that An installation bracket (8) is installed on the outer side wall of the frame body (61); the number of the installation brackets (8) is two; a positioning wheel (81) is installed on the outer side wall of the installation bracket (8); a positioning plate (82) is installed on the outer side wall of the first outer shell (51) by bolts, and the distance between the two installation brackets (8) is adjustable to limit the running stroke of the detection mechanism (5).
5. An eccentricity detection device for a cable production line according to claim 1, characterized in that The first cooling pipe (7) is installed inside the frame (1) by means of a buckle; the first cooling pipe (7) is arranged around the inner side wall of the frame (1) in a circumferential manner; to cool the inside of the frame (1); the number of the first cooling pipes (7) is N, and N≥2.
6. An eccentricity detection device for a cable production line according to claim 1, characterized in that A cooling pipeline (44) is arranged inside the detection module (4), and the cooling pipeline (44) is arranged inside the detection module (4) and is in a ring shape. The second cooling pipe (72) is installed inside the frame (1) by means of a buckle and passes through the cooling pipeline (44) at the same time, and is arranged inside the detection module (4) to cool the inside of the frame (1) on the side of the frame (1) and the inside of the detection module (4).
7. An eccentricity detection device for a cable production line according to claim 1, characterized in that A cooling groove (43) is arranged on the outer side wall of the detection module (4), and the third cooling pipe (73) is arranged on the outer side wall of the detection module (4), arranged around the detection module (4) for several weeks, and embedded in the cooling groove (43).
8. An eccentricity detection device for a cable production line according to claim 2, characterized in that A spiral pipe (74) is arranged inside the first outer shell (51); the spiral pipe (74) is wound around the outer side wall of the X-ray generating device (56) to cool the X-ray generating device (56); one end of the spiral pipe (74) is connected to one end of a fourth cooling pipe (76); the other end of the fourth cooling pipe (76) extends to the inside of the frame (1), passes through the second outer shell (53) and then returns to the outside of the frame (1) along the original path, and penetrates through the first outer shell (51) and extends to the inside; a coolant is filled inside the first outer shell (51), and the coolant enters from the other end of the spiral pipe (74); temperature sensors and liquid level sensors for monitoring the coolant are also arranged inside the first outer shell (51).
9. An eccentricity detection device for a cable production line according to claim 8, characterized in that Cooling fins (75) are installed on the outer side wall of the second outer shell (53).
10. An eccentricity detection device for a cable production line according to claim 2, characterized in that A control center (9) is installed on the top of the frame (1); for controlling the servo motor (62) and the input and output of an external pump body; the control center (9) is externally connected to an electrical control cabinet and a terminal display device, and an integrated box body (91) is installed on the outer side wall of the control center (9) for the transfer and electrical connection of pipelines.