Steel mesh detection device

By designing the steel mesh inspection device, using backlight components and flipped base plate structure, the inconvenience of handheld inspection is solved, rapid detection and convenient maintenance are achieved, and labor intensity and operational complexity are reduced.

CN223065192UActive Publication Date: 2025-07-04HUIZHOU XINXIANGRUI IND CO LTD
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Patent Information

Application Number
CN202422113088.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-04
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the prior art, when inspecting steel mesh, handheld steel mesh is required to check the light transmission of the mesh, which is inconvenient to operate and labor intensity, especially for large-sized steel mesh, which is difficult to efficiently detect.

Method used

A steel mesh detection device is designed, including a frame, a fixed frame, a limit support frame, a backlight assembly and an electric box. The backlight assembly includes a backlight base plate and an illumination light source. The transparent cover plate is arranged on the limit support frame. The backlight base plate can be flipped for easy detection and maintenance.

Benefits of technology

It realizes rapid detection of steel mesh blockage without handheld steel mesh, which reduces labor intensity, improves detection efficiency, and facilitates maintenance and replacement of light strips, reducing operational complexity and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of screen printing, in particular to a steel mesh detection device which comprises a rack, a fixed frame arranged on the rack, a limiting supporting frame arranged on the inner side of the fixed frame, a backlight assembly connected with the fixed frame and an electric box. The backlight assembly comprises a backlight bottom plate and a lighting source arranged on the backlight bottom plate, one side of the backlight bottom plate is rotationally connected to the inner side wall of one side frame of the fixing frame, and the other opposite side of the backlight bottom plate is connected with the fixing frame through a connecting assembly. According to the utility model, whether the steel mesh is blocked or not can be quickly detected only by placing the steel mesh on the transparent cover plate without holding the steel mesh by hand, so that the labor intensity is reduced, and the detection operation is convenient. Meanwhile, the backlight bottom plate is rotationally connected to the inner side of the fixed frame, when the internal light bar breaks down, the internal light bar can be rapidly exposed by turning over the backlight bottom plate downwards, and maintenance and overhaul are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of screen printing, and particularly relates to a steel mesh detection device. Background Art

[0002] Industrial manufacturing refers to an industry that uses certain resources (such as materials, energy, equipment, tools, and manpower, etc.) and, according to market requirements, through a manufacturing process, transforms them into tools, industrial products, and consumer products for people to use and utilize. Screen printing is a printing technology that uses the principle that the mesh holes in the graphic part of the screen printing plate are ink-permeable and the mesh holes in the non-graphic part are ink-impermeable. It has the advantages of simple equipment, convenient operation, low cost, and strong adaptability. It is suitable for various types of printing substrates, such as circuit boards, paper, textiles, ceramics, metals, etc., and is also suitable for flat and curved surfaces. Therefore, it is widely used in industrial manufacturing. In the field of electronic manufacturing, SMT screen printing technology can also be used to accurately print conductive ink onto circuit boards, with extremely high requirements for accuracy and stability. When the screen printing steel mesh is in use, it needs to be inspected to avoid problems such as blockage of the steel mesh, which affects the printing effect and causes the product quality to fail to meet the design requirements. Currently, when inspecting the steel mesh, generally, a staff member holds the steel mesh against the light to check whether all the mesh holes of the steel mesh are light-transmitting. Such an operation is inconvenient when inspecting a relatively large-sized steel mesh. Therefore, a device that can assist in the inspection of the steel mesh is needed. Content of the Utility Model

[0003] To solve the above problems, the utility model provides a steel mesh detection device.

[0004] The utility model is implemented as follows:

[0005] A steel mesh detection device includes a frame, a fixed frame arranged on the frame, a limit support frame arranged inside the fixed frame, a backlight assembly connected to the fixed frame, and an electric box; the backlight assembly includes a backlight bottom plate, a lighting source arranged on the backlight bottom plate, one side of the backlight bottom plate is rotatably connected to the inner side wall of one side frame of the fixed frame, and the opposite side of the backlight bottom plate is connected to the fixed frame through a connection component; the backlight bottom plate is located below the limit support frame, and a transparent cover plate is arranged on the limit support frame; the connection component includes a buckle arranged on one side of the backlight bottom plate and a fastening member arranged at the bottom of one side frame of the fixed frame and matching with the buckle.

[0006] Further, the lighting source includes a plurality of light bars arranged in parallel at equal intervals.

[0007] Further, the electric box is connected to the bottom surface of the backlight bottom plate.

[0008] Further, the transparent cover plate is a tempered glass cover plate.

[0009] Further, the movable side of the backlight bottom plate is connected to the limit bearing frame through fasteners.

[0010] Further, connection holes for connecting fasteners are provided at the corners of the backlight bottom plate.

[0011] Further, the backlight bottom plate is rotatably connected to the fixed frame through a hinge.

[0012] Further, two connection components are provided.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model arranges a backlight assembly in the fixed frame and a transparent cover plate above the backlight assembly. It is only necessary to place the steel mesh on the transparent cover plate to quickly detect whether the steel mesh is blocked. There is no need to hold the steel mesh by hand, which reduces the labor intensity and facilitates the detection operation. At the same time, the backlight bottom plate is rotatably connected to the inner side of the fixed frame. When the internal lamp strip fails, the backlight bottom plate can be turned downwards to quickly expose the internal lamp strip, which facilitates maintenance and repair. Description of the Drawings

[0015] Figure 1 is a schematic diagram of a steel mesh detection device provided by the utility model.

[0016] Figure 2 is Figure 1 the enlarged view of part A in

[0017] Figure 3 is another perspective schematic diagram of the utility model.

[0018] Figure 4 is a schematic diagram of Embodiment 2 of the utility model.

[0019] In the figure, it includes:

[0020] frame 1, fixed frame 2, limit support frame 3, backlight assembly 4, backlight bottom plate 41, illumination light source 42, fastener 43, connection hole 44, hinge 45, electric box 5, connection component 6, buckle 61, fastening part 62, transparent cover plate 7, visual detection component 8. Specific Embodiments

[0021] For the convenience of those skilled in the art to understand the utility model, the following will further describe the utility model in detail with reference to specific embodiments and drawings.

[0022] Embodiment 1

[0023] Refer to Figures 1 to 3, the present utility model provides a stencil inspection device, which includes a frame 1, a fixed frame 2 arranged on the frame 1, a limit support frame 3 arranged inside the fixed frame 2, a backlight assembly 4 connected to the fixed frame 2, and an electrical box 5.

[0024] The backlight assembly 4 includes a backlight bottom plate 41, a lighting source 42 arranged on the backlight bottom plate 41. One side of the backlight bottom plate 41 is rotatably connected to the inner side wall of one side frame of the fixed frame 2, and the opposite side of the backlight bottom plate 41 is connected to the fixed frame 2 through a connection assembly 6. The backlight bottom plate 41 is located below the limit support frame 3, and a transparent cover plate 7 is arranged on the limit support frame 3.

[0025] The connection assembly 6 includes a buckle 61 arranged on one side of the backlight bottom plate 41, and a fastening member 62 arranged at the bottom of one side frame of the fixed frame 2 and matching with the buckle 61.

[0026] The lighting system is carefully designed and consists of a series of equally spaced and parallel arranged lamp strips to ensure the uniformity of light source distribution. In this embodiment, we selected high-efficiency and energy-saving LED lamp strips, with a total of twenty configured and carefully arranged to achieve uniform light coverage of the entire transparent cover plate 7 area, providing a bright and consistent lighting effect. At the same time, the LED lamp strips can achieve stepless dimming, which is convenient for the staff to adjust the appropriate color temperature. In addition, since the backlight bottom plate 41 is ingeniously connected to the fixed frame 2 through a rotational connection design on one side, when the internal lamp strips need to be maintained or malfunction, the bottom plate can be easily flipped downwards. Such a design can not only quickly expose the internal lamp strips, but also greatly facilitate the operators to inspect and maintain the lamp strips, improving the maintenance efficiency, reducing the complexity of operation and potential safety risks.

[0027] In this embodiment, the electrical box 5 is ingeniously designed and connected to the bottom surface of the backlight bottom plate 41, such a layout is convenient for achieving convenient electrical connection with the lamp strips on the bottom plate. However, our design scheme also has a high degree of flexibility; according to the specific requirements of the project, the position of the electrical box 5 can also be selected to be installed on the frame 1 to adapt to different application scenarios and spatial layouts.

[0028] In this embodiment, a transparent cover plate 7 made of tempered glass material is adopted. This tempered glass cover plate not only has excellent light transmission performance to ensure the clear transmission of light, but also can withstand accidental impacts, such as the accidental dropping of materials, due to its excellent impact resistance. This characteristic provides strong protection for the backlight assembly 4 and ensures its safety and reliability during use.

[0029] In this embodiment, the connection between the movable side of the backlight bottom plate 41 and the limit bearing frame is achieved by a practical and delicate fastener 43. Specifically, a handle screw is selected as the connecting element. This design not only ensures the firmness and reliability of the connection but also greatly improves the convenience of operation. Through the handle screw, the staff can easily install, adjust or disassemble the backlight bottom plate 41, thus optimizing the maintenance process and improving work efficiency.

[0030] Connection holes 44 for connecting the fastener 43 are provided at the corners of the backlight bottom plate 41, and mounting holes are also provided at the corresponding positions of the limit bearing frame. After the backlight bottom plate 41 is rotated to the horizontal position, the fastener 43 is connected to the mounting hole to lock the backlight bottom plate 41 and the limit bearing frame. Then, the buckle 61 and the buckling part are connected, so that the backlight bottom plate 41 is double-locked to ensure the firmness of the connection. In addition, mounting holes are also provided at the corresponding positions on the rear side of the backlight bottom plate 41. In specific implementation, in order to further ensure the firmness of the connection, fasteners 43 can be provided at all four corners of the backlight bottom plate 41.

[0031] In this embodiment, the backlight bottom plate 41 and the fixed frame 2 are connected by a hinge 45, allowing the bottom plate and the frame to rotate flexibly. To adapt to different installation requirements and environments, other connection schemes are also considered, such as using a rotating shaft and other structures to ensure the diversity and adaptability of the connection. This design not only provides a convenient way for adjustment and maintenance but also enhances the stability and durability of the overall structure.

[0032] Two connection components 6 are provided. Taking the Figure 1 attached perspective as an example, one connection component 6 is provided at a position near the left corner of the backlight bottom plate 41, and the other connection component 6 is provided at a position near the right corner of the backlight bottom plate 41.

[0033] Embodiment 2

[0034] Referring to Figure 4 , the present utility model provides a steel mesh detection device, including a frame 1, a fixed frame 2 provided on the frame 1, a limit support frame 3 provided inside the fixed frame 2, a backlight assembly 4 connected to the fixed frame 2, and an electric box 5.

[0035] The backlight assembly 4 includes a backlight bottom plate 41, a lighting source 42 provided on the backlight bottom plate 41. One side of the backlight bottom plate 41 is rotatably connected to the inner side wall of one side frame of the fixed frame 2, and the opposite side of the backlight bottom plate 41 is connected to the fixed frame 2 through a connection component 6. The backlight bottom plate 41 is located below the limit support frame 3, and a transparent cover plate 7 is provided on the limit support frame 3.

[0036] The connecting component 6 includes a buckle 61 disposed on one side of the backlight bottom plate 41, and a fastening member 62 disposed at the bottom of one side frame of the fixed frame 2 and matching with the buckle 61.

[0037] The lighting system is carefully designed and consists of a series of equally spaced and parallel light bars to ensure the uniformity of the light source distribution. In this embodiment, we have selected highly efficient and energy-saving LED light bars, with a total of twenty configured and carefully arranged to achieve uniform light coverage in the entire area of the transparent cover plate 7, providing a bright and consistent lighting effect. At the same time, the LED light bars can achieve stepless dimming, thus facilitating the staff to adjust the appropriate color temperature. In addition, since the backlight bottom plate 41 is ingeniously connected to the fixed frame 2 through a rotational connection design on one side, when the internal light bars need to be maintained or malfunction, the bottom plate can be easily flipped downwards. Such a design not only quickly exposes the internal light bars but also greatly facilitates the operators to inspect and maintain the light bars, improving the maintenance efficiency, while also reducing the complexity of the operation and potential safety risks.

[0038] In this embodiment, the electrical box 5 is ingeniously designed and connected to the bottom surface of the backlight bottom plate 41, such a layout facilitating convenient electrical connection with the light bars on the bottom plate. However, our design scheme also has a high degree of flexibility; according to the specific requirements of the project, the position of the electrical box 5 can also be selected to be installed on the frame 1 to adapt to different application scenarios and spatial layouts.

[0039] In this embodiment, a transparent cover plate 7 made of tempered glass is adopted. This tempered glass cover plate not only has excellent light transmission performance, ensuring clear light transmission, but also can withstand accidental impacts, such as accidental dropping of materials, due to its excellent impact resistance. This characteristic provides strong protection for the backlight assembly 4, ensuring its safety and reliability during use. The transparent cover plate 7 is difficult to represent in the line drawing, and in the drawings of this embodiment, diagonal filling lines are used in the glass cover plate area to represent the transparent cover plate 7.

[0040] In this embodiment, the connection between the movable side of the backlight bottom plate 41 and the limit bearing frame is connected by a practical and delicate fastener 43. In particular, we have selected a handle screw as the connecting element. Such a design not only ensures the stability and reliability of the connection but also greatly improves the operation convenience. Through the handle screw, the staff can easily install, adjust or disassemble the backlight bottom plate 41, thus optimizing the maintenance process and improving the work efficiency.

[0041] At the corners of the backlight bottom plate 41, connection holes 44 for connecting fasteners 43 are provided. At the corresponding positions of the limit bearing frame, mounting holes are also provided. After rotating the backlight bottom plate 41 to the horizontal position, connecting the fasteners 43 to the mounting holes can lock the backlight bottom plate 41 and the limit bearing frame. Then, connecting the buckle 61 and the buckling part can double-lock the backlight bottom plate 41 to ensure the stability of the connection.

[0042] In this embodiment, the backlight bottom plate 41 and the fixed frame 2 are connected by a hinge 45, allowing for flexible rotation between the bottom plate and the frame. To adapt to different installation requirements and environments, other connection schemes are also considered, such as using a rotating shaft and other structures to ensure the diversity and adaptability of the connection. This design not only provides convenient adjustment and maintenance methods but also enhances the stability and durability of the overall structure.

[0043] There are two connection components 6. Taking the attached Figure 1 perspective as an example, one connection component 6 is arranged at a position near the left corner of the backlight bottom plate 41, and the other connection component 6 is arranged at a position near the right corner of the backlight bottom plate 41.

[0044] In this embodiment, a visual detection component 8 can also be arranged on the fixed frame 2. The visual detection component 8 includes a bracket connected to the fixed frame 2 and a visual sensor arranged on the bracket. The visual sensor acquires an image of the stencil and transmits it to a computer, and the computer quickly judges whether the corresponding stencil is blocked by identifying the image.

[0045] Embodiment 3

[0046] Referring to Figures 1 to 3 , the present utility model provides a stencil detection device, including a frame 1, a fixed frame 2 arranged on the frame 1, a limit support frame 3 arranged inside the fixed frame 2, a backlight assembly 4 connected to the fixed frame 2, and an electrical box 5.

[0047] The backlight assembly 4 includes a backlight bottom plate 41, a lighting source 42 arranged on the backlight bottom plate 41. One side of the backlight bottom plate 41 is rotatably connected to the inner side wall of one side frame of the fixed frame 2, and the opposite side of the backlight bottom plate 41 is connected to the fixed frame 2 through a connection component 6. The backlight bottom plate 41 is located below the limit support frame 3, and a transparent cover plate 7 is arranged on the limit support frame 3.

[0048] The connection component 6 includes a buckle 61 arranged on one side of the backlight bottom plate 41 and a buckling part 62 arranged at the bottom of one side frame of the fixed frame 2 and matching with the buckle 61.

[0049] The lighting system is carefully designed and consists of a series of equally spaced and parallel light bars, ensuring the uniformity of the light source distribution. In this embodiment, we have selected highly efficient and energy-saving LED light bars, with a total of twenty configured and carefully arranged to achieve uniform light coverage across the entire transparent cover plate 7 area, providing a bright and consistent lighting effect. At the same time, the LED light bars can achieve stepless dimming, making it convenient for the staff to adjust the appropriate color temperature. Additionally, since the backlight bottom plate 41 is ingeniously connected to the fixed frame 2 through a rotational connection design on one side, this enables the bottom plate to be easily flipped downwards when the internal light bars need maintenance or malfunction. Such a design not only quickly exposes the internal light bars but also greatly facilitates the operators to inspect and maintain the light bars, improving the maintenance efficiency while reducing the complexity of the operation and potential safety risks.

[0050] In this embodiment, the electrical box 5 is ingeniously designed and connected to the bottom surface of the backlight bottom plate 41, such a layout facilitating convenient electrical connection with the light bars on the bottom plate. However, our design solution also has a high degree of flexibility; according to the specific requirements of the project, the position of the electrical box 5 can also be chosen to be installed on the frame 1 to adapt to different application scenarios and spatial layouts.

[0051] Connection holes 44 for connecting fasteners 43 are provided at the corners of the backlight bottom plate 41, and mounting holes are also provided at the corresponding positions of the limit bearing frame. After rotating the backlight bottom plate 41 to the horizontal position, connecting the fasteners 43 to the mounting holes can lock the backlight bottom plate 41 and the limit bearing frame. Then, connecting the buckle 61 and the buckling part enables the backlight bottom plate 41 to be doubly locked, ensuring the stability of the connection.

[0052] In this embodiment, the backlight bottom plate 41 and the fixed frame 2 are connected by hinges 45, allowing for flexible rotation between the bottom plate and the frame. To adapt to different installation requirements and environments, other connection solutions are also considered, such as using structures like rotating shafts, to ensure the diversity and adaptability of the connection. This design not only provides convenient adjustment and maintenance means but also enhances the stability and durability of the overall structure.

[0053] Two connection components 6 are provided. Taking the Figure 1 attached perspective as an example, one connection component 6 is provided at a position near the left corner of the backlight bottom plate 41, and the other connection component 6 is provided at a position near the right corner of the backlight bottom plate 41.

[0054] In the description of the present utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present utility model.

[0055] In addition, terms such as "first", "second", etc. are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first", "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.

[0056] In the present utility model, unless otherwise clearly defined and limited, terms such as "connection", "fixation", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0057] Although the description of the present utility model is made in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above content. Therefore, all such substitutions, improvements and changes are included within the scope of the appended claims.

Claims

1. A stencil inspection device, characterized in that, It includes a frame, a fixed frame arranged on the frame, a limit support frame arranged inside the fixed frame, a backlight assembly connected to the fixed frame, and an electrical box; the backlight assembly includes a backlight bottom plate, a lighting source arranged on the backlight bottom plate, one side of the backlight bottom plate is rotatably connected to the inner side wall of one side frame of the fixed frame, and the opposite side of the backlight bottom plate is connected to the fixed frame through a connection component; the backlight bottom plate is located below the limit support frame, and a transparent cover plate is arranged on the limit support frame; the connection component includes a buckle arranged on one side of the backlight bottom plate, and a buckling piece arranged at the bottom of one side frame of the fixed frame and matching with the buckle.

2. The steel mesh detection device according to claim 1, wherein The lighting source includes a plurality of light bars arranged in parallel at equal intervals.

3. The steel mesh detection device according to claim 1, characterized in that, The electrical box is connected to the bottom surface of the backlight bottom plate.

4. The steel mesh detection device according to claim 1, characterized in that The transparent cover plate is a tempered glass cover plate.

5. The steel mesh detection device according to claim 1, characterized in that, The movable side of the backlight bottom plate is connected to the limit bearing frame through fasteners.

6. The steel mesh detection device according to claim 1, characterized in that Connection holes for connecting fasteners are arranged at the corners of the backlight bottom plate.

7. The stencil inspection device according to claim 1, wherein, The backlight bottom plate is rotatably connected to the fixed frame through a hinge.

8. The steel mesh detection device according to claim 1, characterized in that, Two connection components are provided.