Integrated control panel for controlling escape well lid

Abstract

The utility model relates to the technical field of well lids, and discloses an integrated control panel for controlling an escape well lid, which comprises a mounting plate, a control panel is arranged on the side wall of the mounting plate, four connecting rods are fixed on the side wall of the control panel, slots corresponding to the connecting rods are arranged on the mounting plate, and the control panel is fixed on the mounting plate. A single chip microcomputer module used for receiving control signals is installed on the control panel, a switching power supply used for supplying power to the device is further arranged on the control panel, two output ends are arranged on the switching power supply, and a control assembly used for controlling the power supply is arranged on the control panel. When the integrated control panel for controlling the escape well lid is applied, energy waste is reduced, system operation cost is reduced, influence on the environment is reduced, the concept of green energy conservation is embodied, the service life of a power supply and other related components is prolonged, maintenance cost is reduced, and the integrated control panel is suitable for popularization and application. And secondly, the disassembly and assembly process of the control panel is simplified, and the maintenance efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of manhole covers, in particular to an integrated control board for controlling escape manhole covers. Background Art

[0002] The hydraulic intelligent manhole cover is an important device for the escape opening of the pipe gallery, responsible for functions such as personnel escape, access for maintenance personnel, and material entry and exit. The hydraulic intelligent manhole cover needs to use a wireless remote control switch and a button switch on-site, and also communicate with the background to realize the detection and control of the manhole cover by the background. The popularization and application of the hydraulic intelligent manhole cover help to improve the intelligent level of urban management, and at the same time can effectively enhance the safety and reliability of public facilities.

[0003] Currently, the control system of the escape manhole cover mainly consists of two major parts: a 24V high-power DC power supply and a control board based on a single-chip microcomputer. Among them, the 24V DC power supply is used to provide the electric energy required for the system operation. Especially when it is necessary to drive a micro hydraulic system to open or close the manhole cover, sufficient power supply must be ensured. The single-chip microcomputer control board is responsible for receiving external instructions, processing logical operations, and sending corresponding control signals to the hydraulic system to achieve precise control of the opening and closing of the manhole cover. When the escape manhole cover needs to be opened urgently, the system will instantaneously reach the maximum power demand, usually exceeding 350W. However, in the non-emergency state, that is, when the system is in the standby mode, even if no physical action is performed, the power consumption of the power supply is still as high as about 100W. This is mainly due to the control circuit and the basic energy consumption required to maintain the basic operation of the system. Whether in the standby or low-load state, the system always consumes relatively high energy. This not only causes great waste of energy but also increases the operation cost of the system. Especially in the case of no emergency for a long time, this inefficient energy use is particularly prominent, increasing the power use cost, and the continuous high power consumption may also have a negative impact on the life of the power supply module. The power supply in a high-load state for a long time is more likely to fail, thus reducing the reliability and stability of the entire system and increasing the maintenance cost.

[0004] Therefore, it is necessary to design an integrated control board for controlling escape manhole covers to solve the above problems. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose an integrated control board for controlling escape manhole covers.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An integrated control board for escape manhole cover control, comprising a mounting plate, a control board is provided on the side wall of the mounting plate, four connecting rods are fixed on the side wall of the control board, slots corresponding to the connecting rods are provided on the mounting plate, a single-chip microcomputer module for receiving control signals is installed on the control board, a switching power supply for powering the device is further provided on the control board, two output terminals are provided on the switching power supply, and a control component for controlling the power supply is provided on the control board.

[0008] As a preferred technical solution of the present invention, the control component includes a miniature circuit breaker installed on the control board, the input end of the miniature circuit breaker is connected to an external AC power supply, the output end of the miniature circuit breaker is connected to the input end of the switching power supply, one output terminal of the switching power supply is connected to the power input terminal of the single-chip microcomputer module, a solid-state relay is further provided on the control board, the other output terminal of the switching power supply is connected to the control terminal of the solid-state relay, the output terminal of the single-chip microcomputer module is connected to the control input terminal of the solid-state relay, and the solid-state relay is connected to a miniature hydraulic system on the manhole cover.

[0009] As a preferred technical solution of the present invention, a fixing component is provided between the mounting plate and the control board, the fixing component includes a driving groove opened on the side wall of the connecting rod, a plug is slidably connected inside the driving groove, a slot corresponding to the plug is opened on the inner side of the slot, an airbag one is jointly fixed between the plug and the driving groove, a connecting pipe one is communicated with the airbag one, a cavity is provided inside the control board, a rotating rod is provided inside the cavity, and the top end of the rotating rod extends to the outside of the control board, a sliding plate is rotatably sleeved on the rotating rod, an airbag two is jointly fixed between the sliding plate and the inner top surface of the cavity, and all four connecting pipes one are communicated with the airbag two, and the fixing component further includes a strengthening member.

[0010] As a preferred technical solution of the present invention, the strengthening member includes an airbag three embedded on the side wall of the plug, a connecting pipe two is communicated with the airbag three, a pressing rod is fixed on the side wall of the bottom end of the rotating rod, and an airbag four is fixed on the inner bottom surface of the cavity.

[0011] As a preferred technical solution of the present invention, the cross section of the pressing rod is in an inverted L-shaped structure, and the bottom end of the pressing rod is in a hemispherical structure.

[0012] As a preferred technical solution of the present invention, the side surface of the plug is provided with an inclined surface.

[0013] The present invention has the following beneficial effects:

[0014] 1. Significant energy savings: In standby mode, the system only relies on a 5V DC power supply to maintain the operation of the microcontroller module and other low-power components, avoiding the situation in traditional solutions where a high-power DC power supply still consumes approximately 100W of electricity even when idle. This design greatly reduces energy waste, lowers the system operation cost, and also reduces the impact on the environment, embodying the concept of green energy conservation.

[0015] 2. Extended equipment lifespan: Since the high-power DC power supply no longer operates at full load continuously but is only activated when needed to drive the micro hydraulic system, this significantly reduces the thermal stress and wear of the power supply module, thereby extending the service life of the power supply and other related components, improving the reliability and stability of the device operation. In addition, it reduces the aging speed of the power supply and lowers the system maintenance and replacement costs.

[0016] 3. Quick and convenient disassembly and assembly operation: Through a unique mechanical structure design, this solution realizes the quick connection and separation between the control board and the mounting board. This design greatly simplifies the installation and disassembly process. Compared with the traditional screw fixation method, this solution does not require complex tools, significantly improves the convenience of on-site operations, shortens the manhole cover downtime, improves the overall work efficiency, and also reduces the maintenance obstacles caused by missing parts. Brief Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of an integrated control board for escape manhole cover control proposed by the present utility model;

[0018] Figure 2 It is a schematic internal structure diagram of the mounting board;

[0019] Figure 3 It is a schematic internal structure diagram of the cavity;

[0020] Figure 4 It is a working flow chart of the control component.

[0021] In the figure: 1 mounting board, 2 control board, 3 switching power supply, 4 miniature circuit breaker, 5 microcontroller module, 6 solid state relay, 7 connecting rod, 8 slotted opening, 9 driving slot, 10 slot, 11 plug block, 12 airbag one, 13 connecting pipe one, 14 cavity, 15 airbag two, 16 sliding plate, 17 rotating rod, 18 airbag three, 19 airbag four, 20 connecting pipe two, 21 extrusion rod. Detailed Embodiment

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] Embodiment 1

[0024] Referring to Figure 1 and Figure 4 , an integrated control board for escape manhole cover control, comprising a mounting plate 1. A control board 2 is provided on the side wall of the mounting plate 1. Four connecting rods 7 are fixed on the side wall of the control board 2. A slot 8 corresponding to the connecting rod 7 is provided on the mounting plate 1. A single-chip microcomputer module 5 for receiving control signals is installed on the control board 2. A switching power supply 3 for powering the device is also provided on the control board 2. The single-chip microcomputer module 5 includes a remote control part, a communication part and a sensor part. The sensor part is used to detect the opening and closing state of the manhole cover. Specifically, one end of the sensor is connected to the input port of the single-chip microcomputer module 5 for feeding back the current state of the manhole cover, and the other end is connected to the output end of the switching power supply 3. The switching power supply 3 has two output ends. One output end of the switching power supply 3 is configured as 5V / 20W, and the other output end is configured as 24V / 350W. And a rectifier bridge and a filter circuit are integrated inside the switching power supply 3, which can convert alternating current into direct current and can filter out the ripple in the direct current output to improve the power quality;

[0025] A control component for controlling the power supply is provided on the control board 2. The control component includes a miniature circuit breaker 4 installed on the control board 2. The input end of the miniature circuit breaker 4 is connected to an external AC power supply, and the output end of the miniature circuit breaker 4 is connected to the input end of the switching power supply 3. 220V alternating current is connected from the power grid and first passes through the miniature circuit breaker 4. The main function of the miniature circuit breaker 4 is to provide overload and short-circuit protection. Once the current in the circuit exceeds its rated value, the miniature circuit breaker 4 will automatically cut off the circuit to prevent safety accidents such as electrical fires. Select an appropriate rated current value for the miniature circuit breaker 4 to ensure that it can not only meet the maximum load requirements of the circuit but also respond quickly in case of overload or short circuit. One output end of the switching power supply 3 is connected to the power input end of the single-chip microcomputer module 5. Specifically, the output end of the switching power supply 3 configured as 5V / 20W is connected to the power input ends of the single-chip microcomputer module 5 and low-power components such as the indicator light on the manhole cover. A solid-state relay 6 is also provided on the control board 2. The other output end of the switching power supply 3 is connected to the control end of the solid-state relay 6. The output end of the switching power supply 3 configured as 24V / 350W is connected to the solid-state relay 6 through a wire. The selection of the solid-state relay 6 needs to meet the requirement of 24V DC control voltage and can withstand a load current of at least 350W. The output end of the single-chip microcomputer module 5 is connected to the control input end of the solid-state relay 6. The solid-state relay 6 is connected to the miniature hydraulic system on the manhole cover. In addition, an appropriate fuse or PTC self-resetting fuse is added to the circuit of the 24V DC output to the solid-state relay 6 to prevent overcurrent from damaging the circuit. Optionally, an emergency stop button is added and directly connected to the interrupt input of the single-chip microcomputer module 5 to cut off all power immediately in case of emergency.

[0026] Working principle: First, 220V AC power is connected from the power grid and undergoes primary protection through the miniature circuit breaker 4 to avoid the risks of overload or short circuit. Subsequently, the AC power is fed into the switching power supply 3, where the internal rectifier bridge and filter circuit convert it into stable and reliable DC power, generating outputs of 5V / 20W and 24V / 350W respectively. The 5V DC power mainly supplies power to low-power components such as the single-chip microcomputer module 5 and the indicator lights, while the 24V DC power is controlled by the solid-state relay 6 and is specifically prepared for driving the miniature hydraulic system. Under normal operating conditions, only the DC 5V power supply system in the system is working to keep the single-chip microcomputer module 5 operating. When the decision is made to start the hydraulic system, the single-chip microcomputer module 5 will send a control signal to the solid-state relay 6 to trigger the solid-state relay 6 to conduct, so that the 24V DC current flows to the hydraulic pump motor to drive the hydraulic system to operate and control the opening or closing of the manhole cover. When the system detects that the action of opening or closing the manhole cover is completed, the 24V DC voltage system is automatically turned off. This can not only provide sufficient power for the miniature hydraulic system well but also achieve the purpose of energy conservation when the system is in the standby state. In this way, the high-power DC power supply, since it is not in a long-term working state, is also very beneficial to the aging and lifespan of the system.

[0027] Embodiment 2

[0028] Embodiment 2 includes the content of Embodiment 1, and the technical features disclosed in Embodiment 1 are also applicable to this embodiment. The technical features already disclosed in Embodiment 1 will not be repeatedly described in the specification. The following further details the implementation manner of the integrated control board for escape manhole cover control with reference to the drawings.

[0029] Refer to Figure 2 and Figure 3 , a fixing component is provided between the mounting plate 1 and the control board 2. The fixing component includes a driving groove 9 opened on the side wall of the connecting rod 7. A plug 11 is slidably connected inside the driving groove 9. An inclined surface is provided on the side of the plug 11. A slot 10 corresponding to the plug 11 is opened inside the slot 8. An airbag one 12 is jointly fixed between the plug 11 and the driving groove 9. A connecting pipe one 13 is communicated with the airbag one 12. A cavity 14 is provided inside the control board 2. A rotating rod 17 is provided inside the cavity 14, and the top end of the rotating rod 17 extends to the outside of the control board 2. A sliding plate 16 is rotatably sleeved on the rotating rod 17. The sliding plate 16 is slidably connected with the inner side of the cavity 14, and the cross-section of the sliding plate 16 is in a rectangular structure. An airbag two 15 is jointly fixed between the sliding plate 16 and the inner top surface of the cavity 14, and all four connecting pipes one 13 are communicated with the airbag two 15;

[0030] The fixing component further includes a reinforcing member, which includes an airbag III 18 embedded in the side wall of the insertion block 11. A connecting pipe II 20 is communicated with the airbag III 18. A pressing rod 21 is fixed to the side wall at the bottom end of the rotating rod 17. An airbag IV 19 is fixed to the inner bottom surface of the cavity 14. The cross section of the pressing rod 21 is an inverted L-shaped structure, and the bottom end of the pressing rod 21 is a hemispherical structure, which reduces the wear between the pressing rod 21 and the airbag IV 19.

[0031] Working principle: The mounting plate 1 is mounted on the bottom of the manhole cover by means of screws or welding. When the control board 2 needs to be mounted on the mounting plate 1, the four connecting rods 7 are respectively inserted into the four slots 8. During the insertion process, under the action of the inclined surface of the insertion block 11, the mounting plate 1 presses the insertion block 11 so that the insertion block 11 can retract into the driving groove 9. At this time, the airbag I 12 is pressed by the insertion block 11, and the air inside it returns through the connecting pipe I 13 into the airbag II 15, causing the sliding plate 16 and the rotating rod 17 to move downward together. When the driving groove 9 corresponds to the insertion slot 10, under the elastic force of the airbag I 12 and the airbag II 15, the air in the airbag II 15 returns to the airbag I 12 again, and the airbag I 12 will push the insertion block 11 to slide so that a part of the insertion block 11 can be located in the insertion slot 10, thereby realizing the fixation between the connecting rod 7 and the mounting plate 1. On the contrary, when the staff needs to disassemble the control board 2 for maintenance, the rotating rod 17 is pushed, causing a negative pressure state to be generated in the airbag II 15 and sucking the air in the airbag I 12 into it. The airbag I 12 contracts, causing the insertion block 11 to retract into the driving groove 9, that is, realizing the separation between the connecting rod 7 and the mounting plate 1, realizing a fast and convenient disassembly and assembly operation, which improves the maintenance efficiency.

[0032] Further, during the above installation process, after the insertion block 11 moves into the insertion slot 10, the staff rotates the rotating rod 17 so that the pressing rod 21 can rotate and press the airbag IV 19. The air in the airbag IV 19 can enter the airbag III 18 through the connecting pipe II 20. The inflation and expansion of the airbag III 18 will fill the gaps between the insertion block 11 and the insertion slot 10 and the driving groove 9, which can improve the overall structural stability of the device and enhance the fixation of the control board 2.

[0033] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. An integrated control board for escape manhole cover control, including a mounting plate (1), characterized in that, A control board (2) is provided on the side wall of the mounting plate (1). Four connecting rods (7) are fixed on the side wall of the control board (2). A slot (8) corresponding to the connecting rod (7) is provided on the mounting plate (1). A single-chip microcomputer module (5) for receiving control signals is installed on the control board (2). A switching power supply (3) for supplying power to the device is also provided on the control board (2). The switching power supply (3) is provided with two output terminals, and a control component for controlling the power supply is provided on the control board (2).

2. The integrated control board for escape manhole cover control according to claim 1, characterized in that, The control component includes a miniature circuit breaker (4) installed on the control board (2). The input end of the miniature circuit breaker (4) is connected to an external AC power supply. The output end of the miniature circuit breaker (4) is connected to the input end of the switching power supply (3). One output end of the switching power supply (3) is connected to the power input end of the single-chip microcomputer module (5). A solid-state relay (6) is also provided on the control board (2). The other output end of the switching power supply (3) is connected to the control end of the solid-state relay (6). The output end of the single-chip microcomputer module (5) is connected to the control input end of the solid-state relay (6). The solid-state relay (6) is connected to a micro hydraulic system on the manhole cover.

3. The integrated control board for escape manhole cover control according to claim 1, characterized in that, A fixing component is provided between the mounting plate (1) and the control board (2). The fixing component includes a driving groove (9) opened on the side wall of the connecting rod (7). A plug (11) is slidably connected inside the driving groove (9). A slot (10) corresponding to the plug (11) is opened on the inner side of the slot (8). An airbag one (12) is jointly fixed between the plug (11) and the driving groove (9). A connecting pipe one (13) is communicated with the airbag one (12). A cavity (14) is provided inside the control board (2). A rotating rod (17) is provided inside the cavity (14), and the top end of the rotating rod (17) extends to the outside of the control board (2). A sliding plate (16) is rotatably sleeved on the rotating rod (17). An airbag two (15) is jointly fixed between the sliding plate (16) and the inner top surface of the cavity (14). And the four connecting pipes one (13) are all communicated with the airbag two (15). The fixing component also includes a reinforcing member.

4. The integrated control board for escape manhole cover control according to claim 3, characterized in that, The reinforcing member includes an airbag three (18) embedded on the side wall of the plug (11). A connecting pipe two (20) is communicated with the airbag three (18). A pressing rod (21) is fixed on the side wall of the bottom end of the rotating rod (17). An airbag four (19) is fixed on the inner bottom surface of the cavity (14).

5. An integrated control board for escape manhole cover control according to claim 4, characterized in that, The cross section of the pressing rod (21) is in an inverted L-shaped structure, and the bottom end of the pressing rod (21) is in a hemispherical structure.

6. An integrated control board for escape manhole cover control according to claim 4, characterized in that, The side surface of the plug (11) is provided with an inclined surface.

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