Production line product statistical device based on intelligent production line manufacturing

Abstract

The utility model discloses a production line product counting device based on intelligent production line manufacturing, relates to the field of intelligent production lines, solves the problem that the counting result of a subsequent infrared sensor is possibly inaccurate due to the fact that products are output in a unified mode in the prior art, and adopts the following scheme that the production line product counting device comprises a conveying table and the infrared sensor on the conveying table; a separating assembly for separating and conveying products is installed in the middle of the conveying table and comprises a right pressing assembly and a left pressing assembly which are opposite in position, and main bodies of the right pressing assembly and the left pressing assembly are baffles. The outer wall of the baffle in the right pressing assembly is fixedly provided with two groups of front and back micro motors which are opposite in position and two groups of partition plates on output shafts of the micro motors; according to the production line product counting device based on intelligent production line manufacturing, through the arrangement of the separation assembly at the top of the conveying table, a micro motor in the separation assembly can drive a separation plate to rotate, so that products conveyed on the conveying belt are separated, and it is guaranteed that all the products output to the position below an infrared sensor on the rear side are single products.

Description

Technical Field

[0001] The utility model relates to the technical field of intelligent production lines, in particular to a production line product statistics device based on intelligent production line manufacturing. Background Technique

[0002] Intelligent manufacturing is a man-machine integrated intelligent system jointly composed of intelligent machines and human experts. It can perform intelligent activities during the manufacturing process, such as analysis, reasoning, judgment, conception, and decision-making. Through the cooperation of humans and intelligent machines, it expands, extends, and partially replaces the mental labor of human experts in the manufacturing process. It updates the concept of manufacturing automation and extends it to flexibility, intelligence, and high integration;

[0003] After retrieval, in the application with the patent application number 202022912828.8, a production line product statistics device based on intelligent production line manufacturing is disclosed, including a conveying table and a mounting frame. A ramp table is fixedly installed on the front of the conveying table. A weighing table is fixedly installed on the side of the ramp table away from the conveying table. A weighing sensor is fixedly installed on the top of the weighing table. Spiral adjustment cylinders are fixedly installed inside both sides of the bottom of the mounting frame. An adjustment screw rod is threadedly hinged inside the spiral adjustment cylinder. One end of the adjustment screw rod away from the spiral adjustment cylinder is fixedly installed with a hinge block. A regulator is movably installed on the side of the hinge block away from the adjustment screw rod. By installing an infrared detection device to count the number of intelligent products, the quantity of products can be effectively counted. In addition, a weighing sensor is set in the final process to detect defective products, so that the set order quantity will not be unable to be completed according to the quantity due to the variables of defective products, thus improving the efficiency of product statistics and detection;

[0004] The above application document detects and calculates products through an infrared sensor assembly. However, during the conveyor belt transmission process, there are cases where some products are misaligned, resulting in the infrared sensor synchronously sensing multiple products, leading to errors in the subsequent product quantity.

[0005] Therefore, we propose a production line product statistics device based on intelligent production line manufacturing. Content of the Utility Model

[0006] Aiming at the deficiencies of the prior art, the utility model provides a production line product statistics device based on intelligent production line manufacturing, which solves the problem that the existing unified output of products may lead to inaccurate counting results of subsequent infrared sensors.

[0007] To achieve the above objectives, the present utility model is realized through the following technical solutions: A production line product counting device based on intelligent production line manufacturing, including a conveyor table supported by four groups of brackets on the bottom side. A driving motor is fixedly installed on the outer wall of the conveyor table, and a conveyor belt for transporting products is sleeved on the output shaft of the driving motor in a transmission manner. And an infrared sensor is fixedly installed on the top of the conveyor table and located on the front side of the output end;

[0008] A partitioning component for partitioning and transporting products is installed in the middle of the conveyor table. The partitioning component includes a right pressing component and a left pressing component with opposite positions, and the main bodies of the right pressing component and the left pressing component are both baffles;

[0009] On the outer wall of the baffle in the right pressing component, two groups of micro motors with opposite positions are fixedly installed front and back, and two groups of partition plates are fixedly sleeved on the output shafts of the two groups of micro motors.

[0010] Preferably, mounting plates are fixedly installed on the top of the conveyor table and located on both sides of the partitioning component. Electric cylinder seats are fixedly installed on the inner side walls of the two groups of mounting plates on the left and right, and the outer ends of the output shafts of the two groups of electric cylinder seats are respectively fixedly connected with the right pressing component and the left pressing component;

[0011] Among them, the setting of the electric cylinder seat can adjust the distance between the right pressing component and the left pressing component, so as to efficiently partition different specifications of products according to requirements.

[0012] Preferably, the baffles are each composed of an arc-shaped plate at the front end and a straight plate at the rear end, and the distance between the right pressing component and the left pressing component is twice the width of the product;

[0013] Among them, the setting of the baffle shape can ensure the guiding effect of the products inside it, so as to facilitate single partitioning of the products and ensure the accuracy of subsequent counting.

[0014] Preferably, column platforms opposite to the outer ends of the two groups of partition plates are fixedly installed on the inner wall of the baffle in the right pressing component;

[0015] Among them, the setting of the column platforms can be opposite to the positions of the partition plates, and increase the stability during their rotation from the outer ends.

[0016] Preferably, a sleeve shaft is fixedly installed on the inner wall of the baffle in the right pressing component, and a sleeve groove adapted to the specification of the sleeve shaft is opened on the outer end surface of the partition plate;

[0017] Among them, the setting of the sleeve shaft and the sleeve groove can increase the stability during the rotation of the partition plate.

[0018] Preferably, an elastic cotton belt closely attached to the top surface of the conveyor belt is fixedly installed at the bottom end of the baffle;

[0019] Among them, the setting of the elastic cotton belt can prevent the right pressing component and the left pressing component from moving horizontally on the conveyor belt, resulting in mutual force between them and affecting their stability.

[0020] The utility model provides a production line product statistics device based on intelligent production line manufacturing, which has the following beneficial effects:

[0021] Through the setting of the separation component at the top of the conveyor table of the production line product statistics device based on intelligent production line manufacturing, the partition can be driven to rotate by the micro motor therein, so as to separate the products transported on the conveyor belt, ensure that the products output under the rear infrared sensor are all single products, ensure the accuracy of subsequent statistical counting, and solve the problem that the existing unified output of products may lead to inaccurate counting results of the subsequent infrared sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of the utility model;

[0023] Figure 2 is a schematic structural diagram of the separation component of the utility model;

[0024] Figure 3 is a schematic structural diagram of the left pressing component of the utility model;

[0025] Figure 4 is a schematic structural diagram of the right pressing component of the utility model.

[0026] In the figure: 1, conveyor table; 2, drive motor; 3, conveyor belt; 4, bracket; 5, infrared sensor; 6, separation component; 61, right pressing component; 611, column platform; 62, left pressing component; 621, micro motor; 622, partition; 63, electric cylinder seat; 64, baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1-4The embodiment of the utility model provides a technical solution: a production line product statistics device based on intelligent production line manufacturing, comprising a conveyor table 1 supported by four groups of brackets 4 on the bottom side, a driving motor 2 is fixedly installed on the outer wall of the conveyor table 1, a transmission sleeve on the output shaft of the driving motor 2 is provided with a conveyor belt 3 for transmitting products, and an infrared sensor 5 located in front of the output end is fixedly installed on the top of the conveyor table 1; a partition component 6 for separating and conveying products is installed in the middle of the conveyor table 1, the partition component 6 comprises a right pressure component 61 and a left pressure component 62 which are opposite to each other, and the main bodies of the right pressure component 61 and the left pressure component 62 are both baffles 64; two groups of micro motors 621 which are opposite to each other are fixedly installed on the outer wall of the baffle 64 in the right pressure component 61, and two groups of partitions 622 which are fixedly installed on the output shafts of the two groups of micro motors 621;

[0029] Among them, the production line product counting device based on intelligent production line manufacturing, through the setting of the partition component 6 on the top of the conveying table 1, can drive the partition 622 to rotate by the micro motor 621 therein, so that it can separate the products transmitted on the conveyor belt 3, and ensure that the products output to the bottom of the rear infrared sensor 5 are all single products, ensuring the accuracy of subsequent statistical counting, and solving the problem that the existing unified output products may cause inaccurate counting results of the subsequent infrared sensor 5.

[0030] Embodiment 2:

[0031] The top of the conveying platform 1 is fixedly installed with mounting plates located on both sides of the partition component 6, and electric cylinder seats 63 are fixedly installed on the inner walls of the left and right groups of mounting plates, and the outer ends of the output shafts of the two groups of electric cylinder seats 63 are respectively fixedly connected to the right pressure component 61 and the left pressure component 62; wherein, the setting of the electric cylinder seat 63 can adjust the distance between the right pressure component 61 and the left pressure component 62, so as to efficiently separate products of different specifications according to needs.

[0032] The baffles 64 are composed of an arc-shaped plate at the front end and a straight plate at the rear end, and the spacing between the right pressure component 61 and the left pressure component 62 is twice the width of the product; wherein, the shape of the baffle 64 can ensure the guiding effect of the product inside it, so as to facilitate the single separation of the products and ensure the accuracy of subsequent counting.

[0033] A column 611 is fixedly mounted on the inner wall of the baffle 64 in the right pressure assembly 61, and is opposite to the outer ends of the two groups of partitions 622. The column 611 is arranged to be opposite to the position of the partition 622, thereby increasing its stability during rotation from its outer end.

[0034] The bottom end of the baffle 64 is fixedly installed with an elastic cotton belt that is tightly attached to the top surface of the conveyor belt 3; wherein, the setting of the elastic cotton belt can prevent the right pressure component 61 and the left pressure component 62 from moving horizontally on the conveyor belt 3, resulting in the existence of interaction force between them, thereby affecting their stability.

[0035] Embodiment 3:

[0036] On the inner wall of the baffle 64 in the right pressing assembly 61, a sleeve shaft is fixedly installed, and on the outer end surface of the partition plate 622, a sleeve groove adapted to the specification of the sleeve shaft is provided; wherein, the arrangement of the sleeve shaft and the sleeve groove can increase the stability of the partition plate 622 when it rotates.

[0037] The working principle and usage process of the present utility model: When the device needs to work, the driving motor 2 on the conveyor table 1 drives the conveyor belt 3 to transmit, and conveys the products thereon. The electric cylinder base 63 in the partitioning assembly 6 is started in advance to adjust the distance between the right pressing assembly 61 and the left pressing assembly 62, and at the same time, the rotation speed of the micro motor 621 is adjusted according to the transmission speed requirement, so as to ensure that the products output from the front side of the partitioning assembly 6 are all products with a single quantity, and the subsequent infrared sensor 5 accurately counts the products passing through below, avoiding the situation that inaccurate counting occurs when multiple subsequent products pass through below the infrared sensor 5 at the same time.

[0038] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0039] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A production line product counting device based on intelligent production line manufacturing, comprising a conveyor platform (1) supported by four groups of brackets (4) on the bottom side, a driving motor (2) fixedly mounted on the outer wall of the conveyor platform (1), a transmission sleeve on the output shaft of the driving motor (2) having a conveyor belt (3) for transmitting products, and an infrared sensor (5) located in front of the output end is fixedly mounted on the top of the conveyor platform (1); It is characterized in that: A partition assembly (6) for separating and conveying products is installed in the middle of the conveying platform (1), and the partition assembly (6) comprises a right pressing assembly (61) and a left pressing assembly (62) which are located opposite to each other, and the main bodies of the right pressing assembly (61) and the left pressing assembly (62) are baffles (64); Two groups of front and rear micro motors (621) in opposite positions are fixedly mounted on the outer wall of the baffle (64) in the right pressure assembly (61), and two groups of front and rear partitions (622) are fixedly mounted on the output shafts of the two groups of micro motors (621).

2. The production line product statistics device based on intelligent production line manufacturing according to claim 1, characterized in that: The top of the conveying platform (1) is fixedly mounted with mounting plates located on both sides of the partition assembly (6), and the inner side walls of the left and right sets of mounting plates are fixedly mounted with electric cylinder seats (63), and the outer ends of the output shafts of the two sets of electric cylinder seats (63) are respectively fixedly connected with a right pressure assembly (61) and a left pressure assembly (62).

3. The production line product statistics device based on intelligent production line manufacturing according to claim 1, characterized in that: The baffles (64) are composed of an arc-shaped plate at the front end and a straight plate at the rear end, and the distance between the right pressing assembly (61) and the left pressing assembly (62) is twice the width of the product.

4. The production line product statistics device based on intelligent production line manufacturing according to claim 1, characterized in that: A column platform (611) is fixedly mounted on the inner wall of the baffle plate (64) in the right pressure assembly (61) and is located opposite to the outer ends of the two groups of partition plates (622).

5. The production line product statistics device based on intelligent production line manufacturing according to claim 1, characterized in that: A sleeve shaft is fixedly mounted on the inner wall of the baffle plate (64) in the right pressure assembly (61), and a sleeve groove matching the specifications of the sleeve shaft is provided on the outer end surface of the partition plate (622).

6. The production line product statistics device based on intelligent production line manufacturing according to claim 1, characterized in that: An elastic cotton belt is fixedly mounted on the bottom end of the baffle (64) and is in close contact with the top surface of the conveyor belt (3).

Images