Charging pile cable

By using fixing frames and multiple partitions in charging pile cables to form independent placement spaces, combining elastic strips and thermal conductive layers, the problem of cables being prone to breaking and deforming in harsh environments is solved, extending the service life of the cable and enhancing its protection capabilities.

CN223065912UActive Publication Date: 2025-07-04GUANGDONG LIANXUN CABLE CO LTD
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Patent Information

Application Number
CN202421482434.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-07-04
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

Charging pile cables are prone to fracture and deformation in harsh environments such as frequent dragging, oil corrosion, high temperatures in summer, rainwater soaking and car rolling, which affects the service life.

Method used

The fixing frame is composed of a shaft body and multiple partitions to form an independent placement space. The cable core is installed in these spaces. The fixing and wear resistance are enhanced through structures such as elastic strips and thermally conductive layers. The external waterproof, armored and fiber braided layers are provided to improve protection.

Benefits of technology

Effectively reduce interference between cable cores, ensure firm installation of cable cores, prevent wear, extend the service life of the cable, and improve anti-electromagnetic interference and mechanical pressure capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a charging pile cable, which comprises an outer sleeve fixing frame and a cable core, and is characterized in that an accommodating cavity is defined in an outer sleeve; the fixing frame is contained in the containing cavity and extends from one end of the outer sleeve to the other end of the outer sleeve. Wherein the fixing frame comprises a shaft body and a plurality of partition plates sequentially distributed in the axial direction of the shaft body, the side edges, close to the shaft body, of the partition plates are connected with the shaft body, the side edges, away from the shaft body, of the partition plates abut against the inner wall of the outer sleeve, and relatively independent containing spaces are defined between the adjacent partition plates; the cable core is installed in the installation space, and the surface of the cable core abuts against the surface of the partition plate. Different cable cores can be placed in different placing spaces, interference among the cable cores with different purposes is reduced, meanwhile, the surfaces of the cable cores abut against the inner surfaces of the partition plate and the outer sleeve, it is ensured that the cable cores are firmly installed in the placing spaces, abrasion caused by relative movement of the cable cores is avoided, and the service life of the cable is prolonged. And the service life of the charging pile cable is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a charging pile cable. Background Art

[0002] With the mature development of new energy vehicles, electric vehicles are gradually accepted by more and more people due to their lower price, equivalent use value and zero pollution emissions. At the same time, the country will invest heavily in building a charging network to promote the development of new energy electric vehicles. With the construction of infrastructure such as charging piles, charging pile cables that need to be used in conjunction with them are required. Due to the use environment of the charging pile cable, it is in a harsh environment of frequent dragging and moving, oil pollution and corrosion, high temperature irradiation in summer, rainwater immersion, vehicle rolling, insect and rodent gnawing for a long time, and problems such as breakage of the charging pile cable and overall deformation of the cable are likely to occur, affecting the service life of the charging pile cable. Summary of the Utility Model

[0003] In order to solve the above technical problems or at least partially solve the above technical problems, the present application provides a charging pile cable.

[0004] The present application provides a charging pile cable, including:

[0005] An outer jacket, which defines a receiving cavity inside;

[0006] A fixing frame, which is received in the receiving cavity and extends from one end of the outer jacket to the other end; wherein, the fixing frame includes a shaft body and a plurality of partition plates sequentially distributed along the axial direction of the shaft body, one side of the partition plate close to the shaft body is connected to the shaft body, the other side of the partition plate far from the shaft body abuts against the inner wall of the outer jacket, and a relatively independent placement space is defined between adjacent partition plates;

[0007] A cable core, which is installed in the installation space, and the surface of the cable core abuts against the surface of the partition plate.

[0008] In a possible implementation manner, elastic strips extending in opposite directions are respectively arranged on both sides of the other side of the partition plate far from the shaft body;

[0009] Wherein, the outer diameter of the shaft core is greater than the distance between the elastic strips of adjacent partition plates.

[0010] In a possible implementation manner, the elastic strip is arc-shaped and columnar.

[0011] In a possible implementation manner, a heat-conducting layer is further included between the outer jacket and the fixing frame, and the inner side surface of the heat-conducting layer is in contact with the partition plate and the elastic strip;

[0012] Wherein, both the partition plate and the elastic strip are made of heat-conducting materials.

[0013] In a possible implementation, it further includes a waterproof layer, an armored layer, and a fiber braided layer arranged in sequence from the inside outwards. A non-hygroscopic low-smoke and halogen-free flame retardant material is filled between the waterproof layer and the heat-conducting layer.

[0014] In a possible implementation, the armored layer is a hot-dip galvanized steel wire braided armor.

[0015] In a possible implementation, the fiber braided layer is made of glass fiber or carbon fiber.

[0016] In a possible implementation, the cable core includes a conductor, a mica tape, and an insulating layer. The mica tape is wrapped around the outside of the conductor, and the insulating layer is extruded around the outside of the mica tape.

[0017] The above technical solutions provided by the embodiments of the present application have the following advantages compared with the prior art:

[0018] By arranging a fixing frame in the storage cavity of the outer sheath, and the fixing frame is composed of a shaft body and multiple partition plates, and the multiple partition plates are distributed along the axial direction of the shaft body, so that relatively independent placement spaces can be formed between adjacent partition plates. Then, different cable cores are placed in different placement spaces to reduce the interference between cable cores for different uses. At the same time, the surface of the cable core abuts against the partition plates and the inner surface of the outer sheath, ensuring that the cable core is firmly installed in the placement space and preventing the cable core from moving relatively and causing wear, which is beneficial to extending the service life of the charging pile cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings herein are incorporated into the specification and form a part of the specification, showing embodiments consistent with the present invention and used together with the specification to explain the principles of the present invention.

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

[0021] In the drawings:

[0022] Figure 1 is a schematic structural diagram of an embodiment of a charging pile cable of the present invention;

[0023] Figure 2 is a schematic structural diagram of a fixing frame in a charging pile cable of the present invention;

[0024] Figure 3It is a schematic structural diagram of another embodiment of a charging pile cable of the present utility model.

[0025] Reference numerals in the attached drawings:

[0026] 10. Outer jacket; 20. Cable core; 21. Conductor; 22. Mica tape; 23. Insulation layer; 30. Fixing bracket; 31. Shaft body; 32. Partition; 40. Elastic strip; 50. Waterproof layer; 60. Armor layer; 70. Fiber braided layer. Detailed implementation manners

[0027] For a clearer understanding of the technical features, objectives, and effects of the present utility model, the detailed implementation manners of the present utility model will now be described in detail with reference to the accompanying drawings. In the following description, it should be understood that the orientation or positional relationships indicated by "front", "rear", "upper", "lower", "left", "right", "longitudinal", "transverse", "vertical", "horizontal", "top", "bottom", "inner", "outer", "head", "tail", etc. are based on the orientation or positional relationships shown in the accompanying drawings and are constructed and operated in a specific orientation. This is only for the convenience of describing the technical solution and does not indicate that the indicated device or element must have a specific orientation. Therefore, it should not be construed as a limitation of the present utility model.

[0028] It should also be noted that unless otherwise clearly specified and defined, terms such as "installation", "connection", "connection", "fixation", "setting", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located above the other element, or there may also be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the technical solution and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined with "first", "second", "third", etc. may explicitly or implicitly include one or more of such features. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] In the following description, specific details such as specific system structures and technologies are presented for the purpose of illustration rather than limitation in order to thoroughly understand the embodiments of the present utility model. However, those skilled in the art should clearly understand that the present utility model can also be implemented in other embodiments without these specific details. In other cases, the detailed descriptions of well-known systems, devices, circuits, and methods are omitted to avoid unnecessary details from interfering with the description of the present utility model.

[0030] Please refer to Figures 1 to 3 , this application provides a charging pile cable, including an outer sheath 10, a fixing frame 30 and a cable core 20. An accommodation cavity is defined inside the outer sheath 10; the fixing frame 30 is accommodated in the accommodation cavity and extends from one end of the outer sheath 10 to the other end. Among them, the fixing frame 30 includes a shaft body 31 and a plurality of partition plates 32 sequentially distributed along the axial direction of the shaft body 31. One side of the partition plate 32 close to the shaft body 31 is connected to the shaft body 31, and the side of the partition plate 32 away from the shaft body 31 abuts against the inner wall of the outer sheath 10, and a relatively independent placement space is defined between adjacent partition plates 32; the cable core 20 is installed in the installation space, and the surface of the cable core 20 abuts against the surface of the partition plate 32.

[0031] Based on the charging pile cable with the above technical features, by arranging the fixing frame 30 in the accommodation cavity of the outer sheath 10, and the fixing frame 30 is composed of the shaft body 31 and a plurality of partition plates 32, and using the plurality of partition plates 32 distributed along the axial direction of the shaft body 31, so that a relatively independent placement space can be formed between adjacent partition plates 32, and then different cable cores 20 are placed into different placement spaces, reducing the interference between cable cores 20 for different uses. At the same time, the surface of the cable core 20 abuts against the partition plate 32 and the inner surface of the outer sheath 10, ensuring that the cable core 20 is firmly installed in the placement space and preventing the cable core 20 from moving relatively and causing wear, which is beneficial to extending the service life of the charging pile cable.

[0032] In a possible implementation manner, elastic strips 40 extending in opposite directions are respectively arranged along both sides of the side of the partition plate 32 away from the shaft body 31; wherein, the outer diameter of the shaft core is greater than the distance between the elastic strips 40 of adjacent partition plates 32.

[0033] Exemplarily, since elastic strips 40 extending in opposite directions are respectively arranged along both sides of the side of the partition plate 32 away from the shaft body 31, so that an insertion opening is formed between the two elastic strips 40. When the cable core 20 is placed into the placement space, the cable core 20 is extruded from the placement space, so that the cable core 20 pushes open the elastic strips 40 until the cable core 20 is placed into the placement space. Then, the elastic strips 40 return to their original positions under their own elastic force. At this time, the elastic strips 40 will restrict the cable core 20 to ensure that the cable core 20 is firmly fixed in the placement space, avoiding movement and friction during use, resulting in wear of the cable core 20 or the outer sheath 10, which is beneficial to extending the service life of the charging pile cable.

[0034] In a possible implementation manner, the elastic strip 40 is arc-shaped and columnar. In this way, the cable core 20 can be better limited, avoiding the cable core 20 from shaking and causing wear during use.

[0035] In a possible implementation, it further includes a heat-conducting layer located between the outer sleeve 10 and the fixing frame 30, and the inner side surface of the heat-conducting layer is in contact with the partition plate 32 and the elastic strip 40; wherein, both the partition plate 32 and the elastic strip 40 are made of heat-conducting materials.

[0036] Exemplarily, by arranging a heat-conducting layer between the outer sleeve 10 and the fixing frame 30, and making the partition plate 32 and the elastic strip 40 in contact with the inner side surface of the heat-conducting layer, since the outer surface of the cable core 20 is in contact with the partition plate 32 and the elastic strip 40, so that the heat generated during the operation of the cable core 20 can be transferred to the heat-conducting layer, and finally the heat-conducting layer conducts out the heat, which can promote the heat dissipation of the cable core 20 to a certain extent and inhibit the high temperature of the cable core 20.

[0037] In a possible implementation, it further includes a waterproof layer 50, an armor layer 60, and a fiber braided layer 70 arranged in sequence from the inside to the outside, and a non-hygroscopic low-smoke and halogen-free flame retardant material is filled between the waterproof layer 50 and the heat-conducting layer.

[0038] It should be noted that the setting of the waterproof layer 50 can play a water-blocking effect, so that after the outer sleeve 10 is damaged by materials or gnawed by insects and rodents, the waterproof layer 50 can play a water-blocking effect and avoid the occurrence of electric leakage accidents caused by the damage of the outer sleeve 10. The setting of the armor layer 60 can enhance the electromagnetic interference resistance of the cable core 20, and can also resist external mechanical pressure, prevent the cable from being damaged by insects and rodents outdoors, improve the protection of the cable core 20, and extend its service life. The setting of the fiber braided layer 70 can prevent the outer sleeve 10 from falling off after mechanical damage or aging, and at the same time has the function of flame retardancy.

[0039] In a possible implementation, the armor layer 60 is a hot-dip galvanized steel wire braided armor. It should be noted that the armor layer 60 is made of hot-dip galvanized steel wire braided, so that it can not only enhance the electromagnetic interference resistance of the cable core 20, but also resist external mechanical pressure, improve the protection of the cable core 20, prevent the cable from being damaged by insects and rodents outdoors, and extend its service life.

[0040] In a possible implementation, the fiber braided layer 70 is made of glass fiber or carbon fiber braided. Exemplarily, the fiber braided layer 70 is made of glass fiber or carbon fiber braided, which can not only prevent the outer sleeve 10 from falling off after mechanical damage or aging, but also has the function of flame retardancy.

[0041] In a possible implementation, the cable core 20 includes a conductor 21, a mica tape 22, and an insulating layer 23. The mica tape 22 is wrapped around the outside of the conductor 21, and the insulating layer 23 is extruded around the outside of the mica tape 22.

[0042] It can be understood that the above embodiments only represent the preferred embodiments of the present utility model, and the description thereof is relatively specific and detailed. However, it should not be construed as a limitation to the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, the above technical features can be freely combined, and several deformations and improvements can also be made, which all belong to the protection scope of the present utility model. Therefore, all equivalent transformations and modifications made to the scope of the claims of the present utility model shall fall within the scope covered by the claims of the present utility model.

Claims

1. A charging pile cable, characterized in that, Comprising: A jacket, within which a storage cavity is defined; A fixing rack, which is stored in the storage cavity and extends from one end of the jacket to the other end; wherein, the fixing rack includes a shaft body and a plurality of partition plates sequentially distributed along the axial direction of the shaft body, one side of the partition plate close to the shaft body is connected to the shaft body, the other side of the partition plate away from the shaft body abuts against the inner wall of the jacket, and relatively independent placement spaces are defined between adjacent partition plates; A cable core, which is installed in the placement space, and the surface of the cable core abuts against the surface of the partition plate; Elastic strips extending in opposite directions are respectively provided along both sides of the other side of the partition plate away from the shaft body; wherein, the outer diameter of the shaft body is greater than the distance between the elastic strips of adjacent partition plates.

2. The charging pile cable according to claim 1, characterized in that, The elastic strips are arc-shaped columns.

3. The charging pile cable according to claim 1, characterized in that, It further includes a heat-conducting layer located between the jacket and the fixing rack, and the inner side surface of the heat-conducting layer is in contact with the partition plates and the elastic strips; Wherein, both the partition plates and the elastic strips are made of heat-conducting materials.

4. The charging pile cable according to claim 3, characterized in that, It further includes a waterproof layer, an armor layer and a fiber braided layer sequentially arranged from the inside out, and a non-hygroscopic low-smoke and halogen-free flame-retardant material is filled between the waterproof layer and the heat-conducting layer.

5. The charging pile cable according to claim 4, characterized in that, The armor layer is a hot-dip galvanized steel wire braided armor.

6. The charging pile cable according to claim 4, wherein, The fiber braided layer is braided from glass fiber or carbon fiber.

7. The charging pile cable according to claim 1, characterized in that, The cable core includes a conductor, a mica tape and an insulating layer, the mica tape is wrapped around the outside of the conductor, and the insulating layer is extruded around the outside of the mica tape.