Insulation tube type bus device convenient to splice

By adopting insulating sleeves, cards, contact sheets and limit rings in the insulated tube busbar device, the problem of loose elastic contact sheets is solved, stable connections and rapid installation are achieved, and the safety and installation efficiency of insulated tube busbars are improved.

CN223066478UActive Publication Date: 2025-07-04JIANGSU MINGKE ELECTRICAL EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422035843.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-07-04
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

In traditional insulated tube busbar devices, the elastic contact sheet is prone to failure after a long service life, resulting in loosening with the copper core, resulting in poor contact and even dangerous.

Method used

The conductive column outer wall is used to fix the insulating sleeve, and the card and contact piece are arranged inside. The contact piece is clamped and fitted with the copper core through the tension support of the first spring, and a stable connection is achieved through the limiting ring and the release sleeve, combining the half-ring and adjustment bolt design to achieve rapid installation and disassembly.

Benefits of technology

It improves the connection stability and installation efficiency of insulated tube busbars, ensuring electrical safety and convenient installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tubular bus connection, and discloses an insulating tubular bus device convenient to splice, which comprises a conductive column, the outer wall of the conductive column is fixedly connected with an insulating sleeve I, and the insulating sleeve I is used for insulating the outer wall of the conductive column; one end of each card is fixedly connected to the interior of the conductive column in an annular array, and the other end of each card extends towards the center of the conductive column and shrinks to form a cone shape; and one end of each contact piece is rotationally connected to the interior of the conductive column in an annular array. According to the utility model, the copper core is in contact with the contact piece, and one end of the contact piece, which is in the conductive column, is supported by the tension of the first spring, and pushes the contact piece to clamp and attach the outer wall of the copper core, thereby achieving the effect of improving the connection stability, and solving the problem that the elastic contact piece is liable to lose efficacy after being used for a long time, thereby causing the looseness between the elastic contact piece and the copper core. And the connection stability of the insulated tubular bus is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tubular busbar connection, in particular to an insulating tubular busbar device convenient for splicing. Background Art

[0002] The insulating tubular busbar device is a device used for power transmission and distribution, with good insulation performance and mechanical strength, and is widely used in high-voltage and large-current power systems. It usually consists of a conductive busbar, an insulating layer and a protective shell. By encapsulating the busbar in insulating materials, electrical isolation and protection are achieved to ensure the safe and reliable operation of the power system. In order to be flexibly laid out and installed according to actual needs and adapt to various complex on-site conditions, an insulating tubular busbar device convenient for splicing is required.

[0003] During the use of the traditional insulating tubular busbar device convenient for splicing, first, the prefabricated insulating tubular busbar modules are equipped with standardized connection interfaces, which can ensure seamless connection between each module. During installation, each module is firmly spliced together through special connectors. In order to ensure the safety and reliability of the entire system, the integrity of the insulating layer is ensured during the connection process, and the busbar is fixed in place through a support structure.

[0004] However, during the connection of the tubular busbar, the problem that when connecting the traditional insulating tubular busbar, only elastic contact pieces are used to connect with the copper core, and the elastic contact pieces are prone to failure after a long use time, resulting in looseness between the elastic contact pieces and the copper core, and further leading to poor contact and even danger has not been solved. Summary of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an insulating tubular busbar device convenient for splicing, aiming to improve the problem that the elastic contact piece fails after a long use time, resulting in looseness between the elastic contact piece and the copper core.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: an insulating tubular busbar device convenient for splicing, comprising:

[0007] A conductive column, an insulating sleeve I is fixedly connected to the outer wall of the conductive column, and the insulating sleeve I is used for insulating the outer wall of the conductive column;

[0008] A plurality of cards, one end of the cards is fixedly connected to the inside of the conductive column in an annular array, and the other end of the cards extends towards the center of the conductive column and shrinks into a conical shape;

[0009] Multiple contact pieces, one end of each contact piece is rotatably connected in an annular array inside the conductive column, and a first connecting block, a second connecting block and a first telescopic rod are arranged between the other end of the contact piece and the conductive column. The top of the first connecting block is rotatably connected to the inner wall of the conductive column, and the bottom of the second connecting block is rotatably connected to the outer wall of the contact piece.

[0010] A first spring, the first spring is sleeved on the outer wall of the first telescopic rod, one end of the first spring and the first telescopic rod are both fixedly connected to the bottom of the first connecting block, and the other end of the first spring and the first telescopic rod are both fixedly connected to the bottom of the second connecting block.

[0011] As a further description of the above technical solution:

[0012] An insulating sleeve three is arranged inside the conductive column. An insulating sleeve two is fixedly connected to the outer wall of the insulating sleeve three. The insulating sleeve three is fitted with the outer wall of the card. A copper core is fixedly connected inside the insulating sleeve three, and the outer wall of the copper core is attached to the inner wall of the contact piece.

[0013] As a further description of the above technical solution:

[0014] A release sleeve is slidably connected inside the conductive column. Limiting rings are fixedly connected to both ends of the release sleeve, and the outer walls of the limiting rings are slidably connected inside the conductive column.

[0015] As a further description of the above technical solution:

[0016] A base is arranged at the bottom of the insulating sleeve one. Adjusting bolts arranged symmetrically are rotatably connected inside the base, and fixing columns are threadedly connected to the outer walls of the adjusting bolts.

[0017] As a further description of the above technical solution:

[0018] A first semi-ring is fixedly connected to the top of the fixing column. A second semi-ring is rotatably connected to one end of the first semi-ring. A limiting block is fixedly connected to the other end of the first semi-ring, and the outer wall of the limiting block is slidably connected inside the second semi-ring.

[0019] As a further description of the above technical solution:

[0020] Symmetrically arranged second limiting plates are slidably connected inside the limiting block. A clamping block is fixedly connected to one side of the second limiting plate, and the outer wall of the clamping block is fitted inside the second semi-ring.

[0021] As a further description of the above technical solution:

[0022] A second telescopic rod is arranged inside the limiting block. A second spring is sleeved on the outer wall of the second telescopic rod, and both ends of the second telescopic rod and the second spring are fixedly connected between the second limiting plates.

[0023] As a further description of the above technical solution:

[0024] A limiting plate I is slidably connected inside the semi-ring II, and a release column is fixedly connected inside the limiting plate I.

[0025] The utility model has the following beneficial effects:

[0026] 1. In the utility model, firstly, the copper core inside the insulating sleeve II contacts the contact piece. One end of the contact piece inside the conductive column is supported by the tension of the first spring, which pushes the contact piece to clamp and fit the outer wall of the copper core, achieving the effect of improving the connection stability, solving the problem that the elastic contact piece fails after a long time of use and loosens from the copper core, and improving the connection stability of the insulated tubular busbar.

[0027] 2. In the utility model, the semi-ring II is flipped so that the limiting block at one end of the semi-ring I is embedded inside one end of the semi-ring II, and the clamping block in the limiting block is fitted inside the semi-ring II for connection, achieving the effect of quickly installing the insulated tubular busbar, solving the problem that when the traditional insulated tubular busbar is installed at a specified position, operators need to cooperate with tools to install the fixing ring, and improving the installation efficiency of the insulated tubular busbar. Description of the Drawings

[0028] Figure 1 is a perspective view of an insulated tubular busbar device for easy splicing proposed by the utility model;

[0029] Figure 2 is a schematic diagram of the internal structure of the conductive column of an insulated tubular busbar device for easy splicing proposed by the utility model;

[0030] Figure 3 is a schematic diagram of the copper core structure of an insulated tubular busbar device for easy splicing proposed by the utility model;

[0031] Figure 4 is a schematic diagram of the slide rail of an insulated tubular busbar device for easy splicing proposed by the utility model;

[0032] Figure 5 is Figure 2 a partially enlarged structural schematic diagram at A in

[0033] Figure 6 is Figure 4 a partially enlarged structural schematic diagram at B in

[0034] Legend Explanation:

[0035] 1. Insulating sleeve 1; 2. Conductive column; 3. Contact piece; 4. Card; 5. Release sleeve; 6. Limit ring; 7. Insulating sleeve 2; 8. Insulating sleeve 3; 9. Copper core; 10. Base; 11. Fixed column; 12. Adjusting bolt; 13. Half ring 1; 14. Half ring 2; 15. Connecting block 1; 16. Connecting block 2; 17. Telescopic rod 1; 18. First spring; 19. Limit plate 1; 20. Release column; 21. Limit block; 22. Limit plate 2; 23. Clamping block; 24. Telescopic rod 2; 25. Second spring. Detailed implementation mode

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Embodiment 1:

[0038] Referring to Figure 1 、 Figure 2 , Figure 3 and Figure 5 , an insulating tubular busbar device convenient for splicing, comprising:

[0039] The conductive column 2 is fixedly connected with an insulating sleeve 1 on the outer wall thereof. The insulating sleeve 1 is used to insulate the outer wall of the conductive column 2 to ensure the electrical safety of the equipment and avoid the occurrence of electric leakage.

[0040] A plurality of cards 4, one end of the card 4 is fixedly connected to the inside of the conductive column 2 in an annular array, and the other end of the card 4 extends towards the center of the conductive column 2 and contracts into a conical shape, making the structure more compact and stable.

[0041] A plurality of contact pieces 3, one end of the contact piece 3 is rotatably connected to the inside of the conductive column 2 in an annular array. A connecting block 15, a connecting block 2 and a telescopic rod 1 are arranged between the other end of the contact piece 3 and the conductive column 2. These components cooperate to enable the contact piece 3 to rotate and adjust flexibly. The top of the connecting block 15 is rotatably connected to the inner wall of the conductive column 2, and the bottom of the connecting block 2 is rotatably connected to the outer wall of the contact piece 3. Through this design, the reliable connection and stable support of the contact piece 3 are realized.

[0042] The first spring 18 is sleeved on the outer wall of the first telescopic rod 17. One end of the first spring 18 and the first telescopic rod 17 are both fixedly connected to the bottom of the first connecting block 15, and the other end of the first spring 18 and the first telescopic rod 17 are both fixedly connected to the bottom of the second connecting block 16. Through the elastic force of the spring, the contact piece 3 is always kept in a proper position. An insulating sleeve three 8 is arranged inside the conductive column 2. An insulating sleeve two 7 is fixedly connected to the outer wall of the insulating sleeve three 8. The insulating sleeve three 8 is fitted with the outer wall of the card 4 to ensure the insulation performance of the overall structure. A copper core 9 is fixedly connected inside the insulating sleeve three 8. The outer wall of the copper core 9 is attached to the inner wall of the contact piece 3. Through this close fit, a good electrical contact effect is ensured. A release sleeve 5 is slidably connected inside the conductive column 2. Limit rings 6 are fixedly connected to both ends of the release sleeve 5. The outer wall of the limit ring 6 is slidably connected inside the conductive column 2. Through the limit ring 6, the stable sliding of the release sleeve 5 inside the conductive column 2 is ensured;

[0043] Specifically, first, when connecting the insulated tubular busbar, insert the insulating sleeve two 7 into the conductive column 2 so that the copper core 9 inside the insulating sleeve two 7 contacts the contact piece 3. One side of the contact piece 3 rotates inside the conductive column 2. The end of the contact piece 3 towards the inside of the conductive column 2 is supported by the tension of the first spring 18. The first spring 18 pushes the contact piece 3 to clamp and fit the outer wall of the copper core 9. The copper core 9 is locked inside the conductive column 2 by being fitted with the card 4 through the insulating sleeve three 8 on its outer wall inside the conductive column 2, ensuring that the copper core 9 will not come off when smoothly inserted into the conductive column 2. The insulating sleeve one 1 is used to further protect the conductive column 2 and ensure its insulation performance. In the installation of the insulated tubular busbar, this design ensures a firm connection between the copper core 9 and the conductive column 2, improving the convenience and safety of installation;

[0044] When disassembling it, just drive the limit ring 6 to retract the release sleeve 5 into the insulating sleeve one 1. The release sleeve 5 is limited inside the conductive column 2 through the limit ring 6, so that the release sleeve 5 drives the limit ring 6 to separate the card 4 on the inner wall of the conductive column 2 from the insulating sleeve three 8, and then the insulated tubular busbar can be separated from the conductive column 2.

[0045] Embodiment Two:

[0046] Refer to Figure 4 and Figure 6, an insulating tubular busbar device that is convenient for splicing: A base 10 is provided at the bottom of the first insulating sleeve 1. Inside the base 10, symmetrically arranged adjusting bolts 12 are rotatably connected. A fixing column 11 is threadedly connected to the outer wall of the adjusting bolt 12. The top of the fixing column 11 is fixedly connected to a first semi-ring 13. One end of the first semi-ring 13 is rotatably connected to a second semi-ring 14. Through this design, the adjusting bolt 12 can flexibly adjust the position of the fixing column 11, thereby adjusting the relative positions of the first semi-ring 13 and the second semi-ring 14 to adapt to conductors of different sizes. The other end of the first semi-ring 13 is fixedly connected to a limiting block 21. The outer wall of the limiting block 21 slides inside the second semi-ring 14. Symmetrically arranged second limiting plates 22 are slidably connected inside the limiting block 21. One side of the second limiting plate 22 is fixedly connected to a clamping block 23. The outer wall of the clamping block 23 is fitted inside the second semi-ring 14. This design enables the limiting block 21 to be stably fixed inside the second semi-ring 14. At the same time, the clamping block 23 can effectively prevent the sliding of the second limiting plate 22, ensuring the stability and reliability of the fixation. A second telescopic rod 24 is arranged inside the limiting block 21. A second spring 25 is sleeved on the outer wall of the second telescopic rod 24. Both ends of the second telescopic rod 24 and the second spring 25 are fixedly connected between the second limiting plates 22. Through the elastic force of the second spring 25, the second limiting plate 22 is always maintained in an appropriate position, ensuring stability in different environments. A first limiting plate 19 is slidably connected inside the second semi-ring 14. A release column 20 is fixedly connected inside the first limiting plate 19. Through the design of the first limiting plate 19, the release column 20 can flexibly adjust the position of the first limiting plate 19, thereby facilitating quick disassembly, assembly, and maintenance;

[0047] Specifically, when installing the insulating tubular busbar, first install the two sides of the base 10 at the required position through fixing bolts, place the insulating tubular busbar steadily on the first semi-ring 13, and then rotate the adjusting bolt 12 to adjust the position of the first semi-ring 13 to ensure that the busbar is firmly fixed. Next, flip the second semi-ring 14 so that the limiting block 21 at one end of the first semi-ring 13 is embedded inside one end of the second semi-ring 14, and ensure that the clamping block 23 inside the limiting block 21 is firmly fitted inside the second semi-ring 14. The clamping block 23 is supported by the tension of the second spring 25, making it not easy to separate inside the second semi-ring 14, thereby ensuring the stability and reliability of the busbar during installation;

[0048] When it is necessary to disassemble the first semi-ring 13 and the second semi-ring 14, just press the release columns 20 on both sides of the second semi-ring 14 to make the release columns 20 retract into the second semi-ring 14. The release columns 20 will drive the clamping blocks 23 to retract into the limiting block 21, thereby separating the clamping blocks 23 from the second semi-ring 14. At this time, one end of the first semi-ring 13 and the second semi-ring 14 can be separated. After separation, the clamping blocks 23 extend out of the limiting block 21 again under the tension of the second spring 25 to achieve reset.

[0049] Working principle: When using this easily spliced insulated tubular busbar device, first, when connecting the insulated tubular busbar, insert the second insulating sleeve 7 into the conductive column 2. Subsequently, make the copper core 9 inside the second insulating sleeve 7 contact the contact piece 3. The outer side of the contact piece 3 rotates inside the conductive column 2. One end of the contact piece 3 facing the inside of the conductive column 2 is supported by the tension of the first spring 18. The first spring 18 pushes the contact piece 3 to clamp and fit against the outer wall of the copper core 9. The copper core 9 is locked inside the conductive column 2 by fitting with the card 4 through the third insulating sleeve 8 on its outer wall when inserted into the conductive column 2 smoothly without detachment. The first insulating sleeve 1 is used to further protect the conductive column 2 for insulation. When installing the insulated tubular busbar, first install the two sides of the base 10 at the required installation position through fixing bolts, place the insulated tubular busbar on the first semi-ring 13, and then rotate the adjusting bolt 12 to adjust the position of the first semi-ring 13. Flip the second semi-ring 14 so that the limiting block 21 at one end of the first semi-ring 13 is inserted into the inside of one end of the second semi-ring 14, and make the clamping block 23 in the limiting block 21 fit inside the second semi-ring 14 for connection. The clamping block 23 is supported by the tension of the second spring 25 so that the clamping block 23 is inserted into the second semi-ring 14 and is not easily separated;

[0050] When disassembling it, just drive the release sleeve 5 and the limiting ring 6 to retract into the first insulating sleeve 1. The release sleeve 5 is limited inside the conductive column 2 through the limiting ring 6, so that the release sleeve 5 drives the limiting ring 6 to separate the card 4 on the inner wall of the conductive column 2 from the third insulating sleeve 8, and then the insulated tubular busbar can be separated from the conductive column 2;

[0051] When it is necessary to disassemble the first semi-ring 13 and the second semi-ring 14, just press the release columns 20 on both sides of the second semi-ring 14 to make the release columns 20 retract into the second semi-ring 14, so that the release columns 20 drive the clamping blocks 23 to retract into the limiting block 21, and then separate the clamping blocks 23 from the second semi-ring 14 to separate one end of the first semi-ring 13 and the second semi-ring 14. After separation, the clamping blocks 23 extend out of the limiting block 21 again and reset through the tension of the second spring 25.

[0052] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An insulating tubular busbar device that is convenient for splicing, characterized in that, Including: A conductive column (2), an insulating sleeve one (1) is fixedly connected to the outer wall of the conductive column (2), and the insulating sleeve one (1) is used to insulate the outer wall of the conductive column (2); A plurality of cards (4), one end of the cards (4) is fixedly connected to the inside of the conductive column (2) in an annular array, and the other end of the cards (4) extends towards the center of the conductive column (2) and contracts into a cone shape; A plurality of contact pieces (3), one end of the contact pieces (3) is rotatably connected to the inside of the conductive column (2) in an annular array, and a connecting block one (15), a connecting block two (16) and a telescopic rod one (17) are arranged between the other end of the contact piece (3) and the conductive column (2). The top of the connecting block one (15) is rotatably connected to the inner wall of the conductive column (2), and the bottom of the connecting block two (16) is rotatably connected to the outer wall of the contact piece (3); A first spring (18), the first spring (18) is sleeved on the outer wall of the telescopic rod one (17), one end of the first spring (18) and the telescopic rod one (17) are both fixedly connected to the bottom of the connecting block one (15), and the other end of the first spring (18) and the telescopic rod one (17) are both fixedly connected to the bottom of the connecting block two (16).

2. The insulating tubular busbar device convenient for splicing according to claim 1, wherein: An insulating sleeve three (8) is arranged inside the conductive column (2), an insulating sleeve two (7) is fixedly connected to the outer wall of the insulating sleeve three (8), the insulating sleeve three (8) is fitted with the outer wall of the card (4), a copper core (9) is fixedly connected inside the insulating sleeve three (8), and the outer wall of the copper core (9) is attached to the inner wall of the contact piece (3).

3. The insulating tubular busbar device convenient for splicing according to claim 1, wherein: A release sleeve (5) is slidably connected inside the conductive column (2), limiting rings (6) are fixedly connected to both ends of the release sleeve (5), and the outer walls of the limiting rings (6) are slidably connected inside the conductive column (2).

4. A splicable insulating tubular busbar device according to claim 1, characterized in that: A base (10) is arranged at the bottom of the insulating sleeve one (1), adjusting bolts (12) arranged symmetrically are rotatably connected inside the base (10), and a fixing column (11) is threadedly connected to the outer wall of the adjusting bolts (12).

5. The insulating tubular busbar device convenient for splicing according to claim 4, wherein: The top of the fixing column (11) is fixedly connected with a semi-ring one (13), one end of the semi-ring one (13) is rotatably connected with a semi-ring two (14), a limiting block (21) is fixedly connected to the other end of the semi-ring one (13), and the outer wall of the limiting block (21) is slidably connected inside the semi-ring two (14).

6. The insulating tubular busbar device convenient for splicing according to claim 5, characterized in that: Limiting plates two (22) arranged symmetrically are slidably connected inside the limiting block (21), a clamping block (23) is fixedly connected to one side of the limiting plates two (22), and the outer wall of the clamping block (23) is fitted inside the semi-ring two (14).

7. A splicable insulating tubular busbar device according to claim 5, characterized in that: A telescopic rod two (24) is arranged inside the limiting block (21), a second spring (25) is sleeved on the outer wall of the telescopic rod two (24), and both ends of the telescopic rod two (24) and the second spring (25) are fixedly connected between the limiting plates two (22).

8. The insulating tubular busbar device convenient for splicing according to claim 5, characterized in that: A limiting plate one (19) is slidably connected inside the semi-ring two (14), and a release column (20) is fixedly connected inside the limiting plate one (19).