Efficient tea strip tidying and flattening mechanism
Through the automatically driven flattening parts and cooling system, the problem of inconvenience of manually discharging the press rod by the tea strip machine is solved, the processing efficiency and safety are improved, and the equipment life is extended.
Patent Information
- Application Number
- CN202422005549.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-19
AI Technical Summary
During the flattening process, the existing tea strip machine has inconvenience to manually release the press rod, which can easily damage human hands and affect the life of the machine, and has low processing efficiency.
The automatic flattening parts are adopted, and the rotating frame and pressing rod are driven by hydraulic rods and electric push rods to achieve automatic flattening and cooling of tea leaves, reducing manual operation.
It improves the efficiency and safety of flattening tea strips, shortens the cooling time, and extends the service life of the machine.
Smart Images

Figure CN223067889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing equipment, in particular to an efficient tea strip shaping and flattening mechanism. Background Art
[0002] Tea, commonly known as cha, generally includes the leaves and buds of tea plants. The components of tea include catechins, cholestenone, caffeine, inositol, folic acid, and pantothenic acid, which are beneficial to health.
[0003] During the tea processing process, tea strip shaping is one of the important links in tea shaping. Generally, tea is placed in a trough pot and tossed up, and certain physical deformations are made through the actions of friction, extrusion, etc. Among them, when the existing tea strip shaping machine is in use, after the tea strip shaping is completed, the entire pot trough is generally tilted to pour the shaped tea into a container.
[0004] However, when the current strip shaping and flattening machine shapes and flattens tea, it manually puts the pressing rod directly into the trough of the strip shaping pot. Usually, there are multiple troughs in the strip shaping pot of the machine, resulting in poor manual feeding effect. At the same time, it is easy to hurt people's hands during the operation of the machine. And when the pressing rod is dropped into the strip shaping pot from a certain height, it is easy to damage the strip shaping pot, affecting the service life of the strip shaping machine, and also affecting the tea processing effect and processing efficiency. Therefore, an efficient tea strip shaping and flattening mechanism is proposed to solve the above problems. Summary of the Utility Model
[0005] (I) Purpose of the Utility Model
[0006] To solve the technical problems in the background art, the utility model proposes an efficient tea strip shaping and flattening mechanism, which automatically drives the pressing rod through a flattening member located on the base, and has the advantages of improving processing efficiency and processing quality.
[0007] (II) Technical Solution
[0008] The utility model provides an efficient tea strip shaping and flattening mechanism, including a base and a mounting frame located on one side of the base. A connecting seat is arranged at the upper end of the base, and a strip shaping pot is arranged on the connecting seat. A trough is opened on the strip shaping pot.
[0009] A hydraulic rod is arranged between the strip shaping pot and the connecting seat, and a flattening member for tea strip shaping and flattening is arranged on the back of the base.
[0010] The flattened part includes a support plate fixedly connected to the back of the base. A rotating frame is rotatably connected to the back of the base. An electric push rod is hinged on the support plate, and one end of the electric push rod is hinged to the rotating frame. A telescopic rod is slidably connected to the inside of the rotating frame. The lower end of the telescopic rod is rotatably connected to a pressing rod. A groove is formed in the inner top wall of the rotating frame. The telescopic rod is slidably connected to the inside of the groove. A cross bar fixedly connected to one end and passing through the telescopic rod is provided inside the groove. A support spring is fixedly connected between the telescopic rod and the inside of the groove.
[0011] Preferably, the number of the pot grooves and the grooves is several, and the orientations of the several pot grooves and the grooves correspond one by one.
[0012] Preferably, the telescopic rod is composed of a sleeve rod and a sliding rod. The sleeve rod is slidably connected to the cross bar. The sliding rod is slidably connected to the inside of the sleeve rod. A circular hole for the pressing rod to pass through is formed in the lower end of the sliding rod. The middle part of the pressing rod is concave, and the concave part of the pressing rod is rotatably connected to the circular hole of the sliding rod.
[0013] Preferably, a driving member for driving the connecting seat is arranged inside the mounting frame. The driving member includes a double-shaft motor fixedly installed inside the mounting frame. The output shaft of the double-shaft motor is fixedly connected to a turntable. One side of the turntable is rotatably connected to a push rod. The end of the push rod away from the turntable is rotatably connected to a connecting block fixedly connected to the connecting seat. A sliding groove for the connecting seat to slide is formed on the base.
[0014] Preferably, a collecting member for tea leaf pouring and collecting is arranged on the front surface of the base;
[0015] The collecting member includes a ventilation bin fixedly connected to the front surface of the base. A fan is fixedly installed on one side of the ventilation bin. At least one collecting box is placed at the upper end of the ventilation bin.
[0016] Preferably, a breathable net is fixedly connected to the inner bottom wall of the collecting box. A number of ventilation holes are formed in the inner top wall of the ventilation bin.
[0017] Preferably, a side plate is hinged to the front surface of the strip frying pan. One side of the side plate is movably connected to a threaded rod extending into the strip frying pan. A threaded hole adapted to the threaded rod is formed in the front surface of the strip frying pan.
[0018] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects:
[0019] 1. For this high-efficiency tea leaf striping and flattening mechanism, since the rotating frame can be driven by an electric push rod on the base, it can drive the pressing rod to rotate with the rotating frame and automatically extend into the pot groove to automatically flatten and stripe the tea leaves. There is no need to manually put the pressing rod. The cross bar and telescopic rod on the rotating frame provide flexible support for the pressing rod, enabling the pressing rod extending into the pot groove to move with the striping pot together to tightly flatten and stripe the tea leaves, thus improving the tea leaf striping and flattening effect and flattening efficiency.
[0020] 2. For this high-efficiency tea leaf striping and flattening mechanism, after the tea leaves are striped and flattened, when the electric push rod drives the rotating frame to rotate towards the side away from the striping pot, it can first drive the pressing rod to hover above the striping pot to facilitate the staff to clean the tea leaves attached to the pressing rod into the pot groove. After discharging the tea leaves into the collection box, the fan can be started to blow air into the collection box to cool the tea leaves, shortening the time required for cooling the tea leaves after striping, thus improving the convenience of tea leaf striping processing. Description of the Drawings
[0021] Figure 1 It is a three-dimensional view of the overall structure of the present utility model.
[0022] Figure 2 It is a side view of the overall structure of the present utility model.
[0023] Figure 3 It is a bottom view of the structural connection between the rotating frame and the telescopic rod of the present utility model.
[0024] Figure 4 For the present utility model Figure 3 The enlarged view at A.
[0025] Figure 5 It is a schematic diagram of the structure of the driving member and the collecting member of the present utility model.
[0026] Reference numerals: 1. Base; 2. Connecting seat; 3. Hydraulic rod; 4. Striping pot; 5. Pot groove; 6. Flattening member; 61. Support plate; 62. Electric telescopic rod; 63. Rotating frame; 64. Telescopic rod; 65. Pressing rod; 66. Groove; 67. Cross bar; 68. Support spring; 7. Driving member; 71. Biaxial motor; 72. Turntable; 73. Push rod; 74. Connecting block; 75. Chute; 8. Mounting frame; 9. Collecting member; 91. Ventilation chamber; 92. Fan; 93. Collection box; 10. Side plate; 11. Threaded rod. Detailed Embodiment
[0027] To make the objectives, technical solutions and advantages of the present utility model more clear, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present utility model. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessarily obscuring the concepts of the present utility model.
[0028] In the description of the utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0029] In the description of the utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, such as welding, riveting, bonding, etc., or a detachable connection, such as screw connection, key connection, pin connection, etc., or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] As Figures 1-5 shown, a high-efficiency tea strip flattening mechanism proposed by the present utility model includes a base 1 and a mounting bracket 8 fixedly connected to one side of the base 1. A connecting seat 2 is slidably connected to the upper end of the base 1. A striping pot 4 is rotatably connected to the connecting seat 2, and a pot groove 5 is formed in the striping pot 4; a hydraulic rod 3 is rotatably connected between the striping pot 4 and the connecting seat 2.
[0031] In the present utility model, a side plate 10 is hinged to the front of the striping pot 4. One side of the side plate 10 is movably connected to a threaded rod 11 with one end extending into the striping pot 4. A threaded hole adapted to the threaded rod 11 is formed in the front of the striping pot 4. When the hydraulic rod 3 drives the striping pot 4 to rotate and rise, after the side plate 10 is not limited and fixed by rotating the threaded rod 11, the side plate 10 is affected by gravity and rotates on the striping pot 4, no longer blocking the pot groove 5, so that the tea leaves after striping and flattening fall and are discharged.
[0032] In an alternative embodiment, a flattening member 6 for flattening tea leaves is provided on the back surface of the base 1; the flattening member 6 includes a support plate 61 fixedly connected to the back surface of the base 1, a rotating frame 63 is rotatably connected to the back surface of the base 1, an electric push rod 62 with one end hinged to the rotating frame 63 is hinged on the support plate 61, a telescopic rod 64 is slidably connected to the inner side of the rotating frame 63, a pressing rod 65 is rotatably connected to the lower end of the telescopic rod 64, a groove 66 is formed in the inner top wall of the rotating frame 63, the telescopic rod 64 is slidably connected to the inner side of the groove 66, a cross bar 67 fixedly connected to one end and passing through the telescopic rod 64 is fixedly connected to the inner side of the groove 66, and a support spring 68 is fixedly connected between the telescopic rod 64 and the inner side of the groove 66.
[0033] It should be noted that the telescopic rod 64 is composed of a sleeve rod and a sliding rod. The sleeve rod is slidably connected to the cross bar 67, the sliding rod is slidably connected to the inner side of the sleeve rod, a round hole for the pressing rod 65 to pass through is formed at the lower end of the sliding rod, the middle part of the pressing rod 65 is concave, and the concave part of the pressing rod 65 is rotatably connected to the round hole of the sliding rod, so that while the pressing rod 65 rotates on the telescopic rod 64, it follows the telescopic rod 64 to slide and stretch on the cross bar 67 to move together with the reciprocatingly moving tea leaf straightening pot 4.
[0034] Among them, the number of the pot grooves 5 and the grooves 66 is several, and the orientations of the several pot grooves 5 and the grooves 66 correspond one by one, so that when the corresponding pressing rods 65 rotate following the rotating frame 63, they can extend into the corresponding pot grooves 5.
[0035] In an alternative embodiment, a driving member 7 for driving the connecting seat 2 is provided inside the mounting frame 8. The driving member 7 includes a double-shaft motor 71 fixedly installed inside the mounting frame 8, a turntable 72 is fixedly connected to the output shaft of the double-shaft motor 71, a push rod 73 is rotatably connected to one side of the turntable 72, and one end of the push rod 73 away from the turntable 72 is rotatably connected to a connecting block 74 fixedly connected to the connecting seat 2, and a chute 75 for the connecting seat 2 to slide is formed on the base 1.
[0036] It should be noted that a slider with one end extending into the inner side of the chute 75 is fixedly connected to the lower end of the connecting seat 2. Through the limitation of the chute 75 and the slider, the connecting seat 2 can stably slide on the base 1. By starting the double-shaft motor 71 to drive the turntable 72 to rotate, and after the turntable 72 repeatedly pushes and pulls the connecting block 74, the connecting seat 2 can be driven by the connecting block 74 to stably reciprocate on the base 1.
[0037] In an alternative embodiment, a collecting member 9 for pouring and collecting tea leaves is provided on the front surface of the base 1;
[0038] The collecting member 9 includes a ventilation bin 91 fixedly connected to the front surface of the base 1, a fan 92 is fixedly installed on one side of the ventilation bin 91, and not less than one collecting box 93 is placed at the upper end of the ventilation bin 91.
[0039] It should be noted that a ventilation net is fixedly connected to the inner bottom wall of the collection box 93, and a number of ventilation holes are provided in the inner top wall of the ventilation chamber 91. When the started fan 92 blows air to flow, the flowing air can be blown into the collection box 93 through the ventilation holes and the ventilation net.
[0040] The working principle of the above embodiment is as follows:
[0041] When the electric push rod 62 to be started pulls the rotating frame 63 to rotate and drives the pressing rod 65 to be perpendicular to the tea-striping pot 4, the tea leaves to be tea-striped and flattened can be placed into the pot groove 5. Then, the electric push rod 62 can be reset, driving the pressing rod 65 to rotate with the rotating frame 63 and automatically extend into the pot groove 5 to automatically flatten and tea-strip the tea leaves. There is no need to manually put the pressing rod 65. At the same time, since the cross bar 67 and the telescopic rod 64 on the rotating frame 63 support the pressing rod 65 in a sliding and telescopic manner, the pressing rod 65 extending into the pot groove 5 can not only move with the tea-striping pot 4, but also tightly flatten and tea-strip the tea leaves.
[0042] After the tea leaves are tea-striped and flattened, when the electric push rod 62 drives the rotating frame 63 to rotate away from the tea-striping pot 4, the pressing rod 65 can be driven to be in an inclined state and hover above the tea-striping pot 4, which is convenient for the staff to manually clean the tea leaves attached to the pressing rod 65 into the pot groove 5. After the tea leaves are discharged into the collection box 93 and the cleaning is completed, the electric push rod 62 is started again to drive the pressing rod 65 to rotate away from above the tea-striping pot 4. At this time, the hydraulic rod 3 is started to push the tea-striping pot 4 to lift on the connecting seat 2, the threaded rod 11 is rotated to loosen, and the tea leaves are guided into the collection box 93. Finally, the fan 92 is started to blow air into the collection box 93 to cool the tea leaves, shortening the time required for cooling the tea leaves after tea-striping.
[0043] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient tea leaf shaping and flattening mechanism, comprising a base (1) and a mounting frame (8) located on one side of the base (1). A connecting seat (2) is provided at the upper end of the base (1), and a shaping pot (4) is arranged on the connecting seat (2), characterized in that: A trough (5) is provided on the tea - sorting pot (4). A hydraulic rod (3) is provided between the tea - sorting pot (4) and the connecting seat (2), and a flattening member (6) for flattening tea leaves is provided on the back of the base (1). The flattening member (6) includes a support plate (61) fixedly connected to the back of the base (1). A rotating frame (63) is rotatably connected to the back of the base (1). An electric push rod (62) with one end hinged to the rotating frame (63) is hinged on the support plate (61). A telescopic rod (64) is slidably connected to the inner side of the rotating frame (63). The lower end of the telescopic rod (64) is rotatably connected to a pressing rod (65). A groove (66) is provided on the inner top wall of the rotating frame (63). The telescopic rod (64) is slidably connected to the inner side of the groove (66). A cross bar (67) with one end passing through the telescopic rod (64) is fixedly connected to the inner side of the groove (66). A support spring (68) is fixedly connected between the telescopic rod (64) and the inner side of the groove (66).
2. The efficient tea leaf strip shaping and flattening mechanism according to claim 1, wherein, The number of the troughs (5) and the grooves (66) is several, and the orientations of the several troughs (5) and the grooves (66) correspond one by one.
3. The efficient tea strip straightening and flattening mechanism according to claim 1, characterized in that, The telescopic rod (64) is composed of a sleeve rod and a sliding rod. The sleeve rod is slidably connected to the cross bar (67). The sliding rod is slidably connected to the inner side of the sleeve rod. A round hole for the pressing rod (65) to pass through is provided at the lower end of the sliding rod. The middle part of the pressing rod (65) is concave - shaped, and the concave part of the pressing rod (65) is rotatably connected to the round hole of the sliding rod.
4. An efficient tea leaf striping and flattening mechanism according to claim 1, characterized in that, A driving member (7) for driving the connecting seat (2) is provided inside the mounting frame (8). The driving member (7) includes a double - shaft motor (71) fixedly installed inside the mounting frame (8). The output shaft of the double - shaft motor (71) is fixedly connected to a turntable (72). One side of the turntable (72) is rotatably connected to a push rod (73). The end of the push rod (73) far from the turntable (72) is rotatably connected to a connecting block (74) fixedly connected to the connecting seat (2). A sliding groove (75) for the connecting seat (2) to slide is provided on the base (1).
5. An efficient tea leaf strip flattening mechanism according to claim 1, characterized in that, A collecting member (9) for collecting and pouring tea leaves is provided on the front of the base (1). The collecting member (9) includes a ventilation bin (91) fixedly connected to the front of the base (1). A fan (92) is fixedly installed on one side of the ventilation bin (91). At least one collecting box (93) is placed at the upper end of the ventilation bin (91).
6. The high-efficiency tea leaf strip straightening and flattening mechanism according to claim 5, characterized in that, A breathable net is fixedly connected to the inner bottom wall of the collecting box (93), and a number of ventilation holes are provided on the inner top wall of the ventilation bin (91).
7. An efficient tea leaf strip and flattening mechanism according to claim 1, characterized in that, A side plate (10) is hinged to the front of the tea - sorting pot (4). One side of the side plate (10) is movably connected to a threaded rod (11) with one end extending into the tea - sorting pot (4). A threaded hole adapted to the threaded rod (11) is provided on the front of the tea - sorting pot (4).