Anti-blocking filter
By introducing scraper and motor-driven screen structure into the filter, the problem of crystal blocking the filter holes is solved, and the automatic cleaning and breaking of crystals is achieved, which improves the cleaning efficiency and stability of the filter.
Patent Information
- Application Number
- CN202422010660.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-20
AI Technical Summary
When existing filters filter alkaline liquids, crystals tend to clog the filter holes, making it difficult to clean and unable to effectively clean the filtered debris.
An anti-blocking filter is designed, using a scraper and a motor-driven screen structure, combined with an X-shaped bracket and a sealing plate to realize automatic cleaning and crushing of crystals. The crystals are pushed to the discharge port through the scraper, and the sealing plate is driven by the motor to flip the sealing plate and the guide plate guide the crystals to the press roller to crush and crush, and finally discharged through the discharge port.
Automatic cleaning and crushing of crystals is achieved, the stability and cleaning efficiency of the filter are improved, the inflow interference of alkaline liquid is avoided, and the filtration process is carried out smoothly.
Smart Images

Figure CN223069173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filters, and specifically to an anti-blocking filter. Background Technique
[0002] A filter is an indispensable device on the pipeline for conveying the medium, usually installed at the inlet end of a pressure reducing valve, a pressure relief valve, a constant water level valve, and other equipment. In the roasting workshop, all alkaline liquid tanks in the workshop are prone to form gibbsite crystals, resulting in a large amount of crystals accumulating in the tanks, pumps, and pipelines, which are very difficult to clean. Especially in the pumps and pipelines, the cleaning difficulty is extremely high, and a filter is required to filter the crystals.
[0003] After retrieval, in the prior art (publication number: CN209173474U), a filter plate of a filter is proposed, which states that "it includes a plate body, and a number of filter holes are provided on the plate body. A round tube is integrally provided on the plate body, and a reinforcing rib for dividing the filter holes into several pieces is integrally provided on the round tube. A first rounded corner is further provided on the side of the reinforcing rib away from the round tube, and a second rounded corner is further provided on the filter hole". However, when the prior art is in use, it cannot clean the impurities filtered out by the filter plate, resulting in the crystals easily blocking the filter holes of the filter plate when filtering alkaline liquids, which will affect the discharge of alkaline liquids. Therefore, it is very necessary to design an anti-blocking filter. Content of the Utility Model
[0004] The purpose of the utility model is to provide an anti-blocking filter, which solves the problem in the related technology that the impurities filtered out by the filter plate cannot be cleaned during use, resulting in the crystals easily blocking the filter holes of the filter plate when filtering alkaline liquids.
[0005] The technical solution of the utility model is as follows:
[0006] The anti-blocking filter includes a filter cylinder. A round groove is provided in the center of the inner wall of the filter cylinder. A discharge port is provided in the center of the bottom of the filter cylinder, and the discharge port is communicated with the round groove. A screen is provided on one side of the discharge port, and fixing rods are screwed to the four corners of the screen. The other ends of the fixing rods are screwed and fixed to the inner wall of the filter cylinder. A bracket is welded between the four fixing rods, and a reduction motor is screwed to the center of the bracket. Three scraping plates are welded to the output end of the reduction motor, and the three scraping plates are arranged at equal intervals. The scraping plates are attached to the outer wall of the screen. A discharge pipe is welded below the bottom of the discharge port.
[0007] Preferably, the bracket is in an X shape, the scraping plates are in an arc shape, and the other ends of the scraping plates extend into the round groove.
[0008] Preferably, a hidden groove is formed in the inner wall of one side of the discharge pipe, and a sealing plate is installed in the hidden groove through a connecting shaft. One end of the connecting shaft on the sealing plate is fixed with a first micro motor.
[0009] Preferably, the size of the sealing plate is the same as that of the hidden groove, and the top of the sealing plate fits the bottom of the discharge port.
[0010] Preferably, guide plates are welded to the inner walls on both sides of the discharge pipe, and a pressure roller is arranged below the bottom of the guide plate. One end of the pressure roller is fixed with a second micro motor, and a discharge port is formed below the bottom of the discharge pipe.
[0011] Preferably, the guide plate is triangular. The two second micro motors respectively drive the two pressure rollers to rotate in opposite directions. The pressure roller is cylindrical and has a smooth surface.
[0012] Preferably, a controller is screwed to the outer wall of one side of the filter cylinder.
[0013] Preferably, a feed pipe is welded to one end of the filter cylinder, a discharge pipe is welded to the other end of the filter cylinder, and flange plates are welded to the other ends of the feed pipe and the discharge pipe.
[0014] Preferably, a valve rod is arranged on the feed pipe, a valve plate is welded to the valve rod, and a hand wheel is welded to one end of the top of the valve rod.
[0015] Preferably, a sealing gasket is glued to the outer wall of the valve plate, and the outer wall of the sealing gasket fits the inner wall of the feed pipe. The sealing gasket is made of butyl rubber.
[0016] The beneficial effects of the utility model are as follows:
[0017] Through the screen, gibbsite crystals in the alkaline liquid can be filtered out. The scraper is driven by the reduction motor to rotate, and the gibbsite crystals filtered out on the screen can be pushed to the discharge port, realizing the cleaning effect. At the same time, the arc-shaped scraper structure and the round groove can better guide the crystals to move to the discharge port. Through the X-shaped support, the support and fixation effect on the reduction motor can be improved, which is beneficial to improving the stability of the filter cylinder.
[0018] By driving the sealing plate to turn downwards by the first micro motor, the gibbsite crystals can enter the discharge pipe. Through the guide plate, the crystals discharged from the discharge port can be guided between the two pressure rollers. By driving the pressure rollers to rotate by the second micro motor, the crystals can be rolled to reduce the volume, and the crushed crystals will be discharged through the discharge port. By turning the hand wheel, the orientation of the valve plate can be adjusted, and the valve plate can be used to block the feed pipe to prevent the alkaline liquid from flowing into the filter cylinder and affecting the cleaning work. The sealing gasket can be used to improve the sealing performance of the valve plate. Description of the drawings
[0019] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0020] Figure 1 Isometric view of the whole of the present utility model;
[0021] Figure 2 Cross-sectional view of the whole of the present utility model;
[0022] Figure 3 Vertical sectional view of the whole of the present utility model;
[0023] Figure 4 Schematic structural view of the whole of the present utility model;
[0024] Figure 5 Schematic bottom structure view of the present utility model.
[0025] In the figure: 1, filter cartridge; 2, circular groove; 3, discharge port; 4, sieve mesh; 5, fixing rod; 6, bracket; 7, reduction motor; 8, scraper; 9, discharge pipe; 10, hidden groove; 11, sealing plate; 12, first micro motor; 13, material guide plate; 14, pressure roller; 15, second micro motor; 16, discharge opening; 17, controller; 18, feed pipe; 19, discharge pipe; 20, flange; 21, valve rod; 22, valve plate; 23, hand wheel; 24, sealing gasket. Specific embodiments
[0026] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
[0027] Such as Figures 1-5As shown in the figure, this embodiment proposes an anti-blocking filter, which includes a filter cylinder 1. A circular groove 2 is formed in the center of the inner wall of the filter cylinder 1. A discharge port 3 is formed in the center of the bottom of the filter cylinder 1, and the discharge port 3 is communicated with the circular groove 2. A screen 4 is arranged on one side of the discharge port 3, and fixing rods 5 are screwed at the four corners of the screen 4. The other ends of the fixing rods 5 are screwed and fixed to the inner wall of the filter cylinder 1. A bracket 6 is welded between the four fixing rods 5, and a reduction motor 7 is screwed in the center of the bracket 6. Three scraping plates 8 are welded on the output end of the reduction motor 7, and the three scraping plates 8 are arranged at equal intervals. The scraping plates 8 are attached to the outer wall of the screen 4. A discharge pipe 9 is welded below the bottom of the discharge port 3. The bracket 6 is in an X shape, the scraping plates 8 are in an arc shape, and the other ends of the scraping plates 8 extend into the circular groove 2. A hidden groove 10 is formed in the inner wall of one side of the discharge pipe 9, and a sealing plate 11 is installed in the hidden groove 10 through a connecting shaft. A first micro motor 12 is fixed at one end of the connecting shaft on the sealing plate 11. The first micro motor 12 can be used to drive the sealing plate 11 to rotate. The discharge port 3 can be blocked by the sealing plate 11. The size of the sealing plate 11 is the same as that of the hidden groove 10. The top of the sealing plate 11 is attached to the bottom of the discharge port 3. Guide plates 13 are welded on the inner walls of both sides of the discharge pipe 9, and a pressure roller 14 is arranged below the bottom of the guide plate 13. A second micro motor 15 is fixed at one end of the pressure roller 14. An outlet 16 is formed below the bottom of the discharge pipe 9. The crystals discharged from the discharge port 3 can be guided between the two pressure rollers 14 through the guide plates 13. The second micro motor 15 drives the pressure roller 14 to rotate, and the crystals can be rolled. The crushed crystals will be discharged through the outlet 16. The guide plates 13 are triangular. The two second micro motors 15 drive the two pressure rollers 14 to rotate in opposite directions respectively. The pressure rollers 14 are cylindrical and have a smooth surface. A controller 17 is screwed on the outer wall of one side of the filter cylinder 1. The controller 17 is used to control the operation of each motor. A feed pipe 18 is welded at one end of the filter cylinder 1, and a discharge pipe 19 is welded at the other end of the filter cylinder 1. Flange plates 20 are welded at the other ends of the feed pipe 18 and the discharge pipe 19. A valve rod 21 is arranged on the feed pipe 18, and a valve plate 22 is welded on the valve rod 21. A hand wheel 23 is welded at one end of the top of the valve rod 21. The orientation of the valve plate 22 can be adjusted by rotating the hand wheel 23. The feed pipe 18 can be blocked by the valve plate 22. A sealing gasket 24 is glued on the outer wall of the valve plate 22, and the outer wall of the sealing gasket 24 is attached to the inner wall of the feed pipe 18. The sealing gasket 24 is made of butyl rubber. The sealing performance of the valve plate 22 can be improved through the sealing gasket 24.
[0028] In this embodiment, during use, the feed pipe 18 can be connected to the pipeline of the alkaline liquid tank through the flange 20, and the discharge pipe 19 is connected to the pump body. The gibbsite crystals in the alkaline liquid can be filtered out by the screen 4. The orientation of the valve plate 22 can be adjusted by rotating the handwheel 23. The feed pipe 18 can be blocked by the valve plate 22, and the sealing performance of the valve plate 22 can be improved by the gasket 24. The reduction motor 7 is started by the controller 17, and the scraper 8 is driven by the reduction motor 7 to rotate, so that the gibbsite crystals filtered out on the screen 4 can be pushed to the discharge port 3. The sealing plate 11 is driven by the first micro motor 12 to turn downward, so that the gibbsite crystals can enter the discharge pipe 9. The crystals discharged from the discharge port 3 can be guided between the two pressure rollers 14 by the guide plate 13. The pressure rollers 14 are driven by the second micro motor 15 to rotate, and the crystals can be rolled. The crushed crystals will be discharged through the discharge port 16.
[0029] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. Anti-clogging filter, including a filter cartridge (1), characterized in that, A circular groove (2) is formed in the center of the inner wall of the filter cartridge (1). A discharge port (3) is formed in the center of the bottom of the filter cartridge (1), and the discharge port (3) is communicated with the circular groove (2). A screen (4) is arranged on one side of the discharge port (3), and fixing rods (5) are screwed at the four corners of the screen (4). The other ends of the fixing rods (5) are fixedly screwed to the inner wall of the filter cartridge (1). A bracket (6) is welded between the four fixing rods (5), and a reduction motor (7) is screwed in the center of the bracket (6). Three scraping plates (8) are welded to the output end of the reduction motor (7), and the three scraping plates (8) are arranged at equal intervals. The scraping plates (8) are attached to the outer wall of the screen (4). A discharge pipe (9) is welded below the bottom of the discharge port (3).
2. The anti-clogging filter according to claim 1, characterized in that, The bracket (6) is in an X shape. The scraping plate (8) is in an arc shape, and the other end of the scraping plate (8) extends into the circular groove (2).
3. The anti-clogging filter according to claim 1, wherein, A hidden groove (10) is formed in the inner wall of one side of the discharge pipe (9), and a sealing plate (11) is installed in the hidden groove (10) through a connecting shaft. A first micro motor (12) is fixed to one end of the connecting shaft on the sealing plate (11).
4. The anti-blocking filter according to claim 3, wherein, The size of the sealing plate (11) is the same as that of the hidden groove (10), and the top of the sealing plate (11) is attached to the bottom of the discharge port (3).
5. The anti-blocking filter according to claim 1, wherein Guide plates (13) are welded to the inner walls on both sides of the discharge pipe (9), and a pressure roller (14) is arranged below the bottom of the guide plate (13). A second micro motor (15) is fixed to one end of the pressure roller (14). An outlet (16) is formed below the bottom of the discharge pipe (9).
6. The anti-clogging filter according to claim 5, characterized in that The guide plate (13) is triangular. The two second micro motors (15) respectively drive the two pressure rollers (14) to rotate in opposite directions. The pressure roller (14) is cylindrical and has a smooth surface.
7. The anti-blocking filter according to claim 1, wherein A controller (17) is screwed to the outer wall of one side of the filter cartridge (1).
8. The anti-blocking filter according to claim 1, characterized in that, A feed pipe (18) is welded to one end of the filter cartridge (1), and a discharge pipe (19) is welded to the other end of the filter cartridge (1). Flange plates (20) are welded to the other ends of the feed pipe (18) and the discharge pipe (19).
9. The anti-blocking filter according to claim 8, characterized in that, A valve rod (21) is arranged on the feed pipe (18), a valve plate (22) is welded to the valve rod (21), and a hand wheel (23) is welded to one end of the top of the valve rod (21).
10. The anti-clogging filter according to claim 9, wherein, A sealing gasket (24) is adhesively bonded to the outer wall of the valve plate (22), and the outer wall of the sealing gasket (24) is attached to the inner wall of the feed pipe (18). The sealing gasket (24) is made of butyl rubber.
Citation Information
Patent Citations
Filter plate of filter
CN209173474U