Uniform dipping device for tooth ball catalyst carrier
By designing an impregnation device with tooth rings and gears, uniform impregnation of the spherical catalyst carrier is achieved, the problem of uneven contact on the bottom side surface is solved, and the impregnation efficiency and operation convenience are improved.
Patent Information
- Application Number
- CN202421780238.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-26
AI Technical Summary
In the existing impregnation device, the bottom side surface of the spherical catalyst carrier is difficult to contact with the solution, resulting in uneven impregnation.
A device including a rack, impregnation tank, water jet pipe and driving assembly is designed to drive the impregnation tank rolling through the meshing of the tooth ring and gear. Combined with the nozzle and observation window of the water jet pipe, uniform impregnation and state observation of the catalyst carrier are achieved.
The uniform impregnation of the spherical catalyst carrier is achieved, the impregnation efficiency is improved, and the classification discharge of residual liquid and carrier and the observation and judgment of processing state are facilitated.
Smart Images
Figure CN223069531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of impregnation devices, in particular to a uniform impregnation device for a spherical tooth catalyst carrier. Background Technique
[0002] Soak solid powder or formed solids, carriers or catalysts containing a main body with a certain shape and size in a solution of soluble compounds containing active components. After contacting for a certain time, separate the residual liquid. In this way, the active components are attached to the solid in the form of ions or compounds. This method is called the impregnation method, and the spherical tooth catalyst carrier is a spherical carrier.
[0003] When the impregnation device is in use, the spherical tooth catalyst carriers are stacked inside the device container to form a catalyst bed. Compared with strip catalysts, although there are gaps between spherical tooth catalysts for the solution to enter, during processing, after the spherical tooth catalyst carriers are laid, they are stacked on top of each other, and it is still difficult for the surface of the bottom spherical tooth catalyst carrier to come into contact with the solution.
[0004] Therefore, a uniform impregnation device for a spherical tooth catalyst carrier is needed to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a uniform impregnation device for a spherical tooth catalyst carrier to solve the problem that it is difficult to uniformly impregnate the spherical tooth catalysts inside the impregnation device proposed in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A uniform impregnation device for a spherical tooth catalyst carrier, including a frame, an impregnation tank and a water spray pipe. Support frames are installed on both sides of the top of the frame. A positioning table is installed at the top of the support frame. An impregnation tank is movably installed inside the positioning table. A driving component for rotating the impregnation tank is arranged at the bottom end inside the frame. The driving component includes a guiding table, a toothed ring, a gear and a motor. Guiding tables are installed on both sides of the bottom end inside the frame. An activity groove is arranged on the inner side wall of the guiding table. A toothed ring is installed on the outer side wall of the impregnation tank. A gear is arranged inside the activity groove at the bottom end of the toothed ring. A motor is installed on one side of the gear.
[0007] Preferably, the toothed ring meshes with the gear.
[0008] Preferably, a water spray pipe is installed at the center position inside the positioning table. Nozzles are installed on the surface of the water spray pipe. Both sides of the water spray pipe extend to the outside of the positioning table. Limiting end plates are installed on both sides of the water spray pipe. A water delivery pipe is installed on one side of the limiting end plate.
[0009] Preferably, a plurality of the spray nozzles are installed on the surface of the water spray pipe, and the plurality of spray nozzles are evenly distributed.
[0010] Preferably, an installation groove is provided at the top end of the guiding platform, and a roller is movably installed inside the installation groove.
[0011] Preferably, a material port is installed at the bottom end of the impregnation tank, and a cover plate is provided inside the material port.
[0012] Preferably, a drain hole is provided at the center position of the bottom end of the cover plate, a separation net is installed inside the drain hole, a switch valve is installed at the bottom end of the drain hole, and a drain pipe is installed at the bottom end of the switch valve.
[0013] Preferably, an observation groove is provided at the top end of the impregnation tank, an installation ring is provided inside the observation groove, a transparent plate is installed inside the installation ring, and an observation window is fixed at the top end of the installation ring.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: By providing a toothed ring and a gear, the toothed ring meshes with the gear. When the motor is started and drives the front gear to rotate, the gear cooperates with the toothed ring, and the impregnation tank can be driven to roll inside the frame. At this time, the spherical tooth catalyst carrier inside the impregnation tank can roll inside the impregnation tank as the impregnation tank rolls, so as to assist the spherical tooth catalyst carrier extruded from the bottom side to contact with the solution, realizing uniform impregnation when the impregnation device is used;
[0015] By providing a drain hole and a drain pipe, a drain hole is opened at the bottom side of the cover plate, and at the same time, the drain hole is connected to the switch valve and the drain pipe. When the switch valve is opened, the residual liquid inside the impregnation tank can be discharged through the drain hole and the drain pipe. At this time, the spherical tooth carrier is still inside the impregnation tank. If it is necessary to discharge the spherical tooth carrier, the operator can rotate the cover plate. After the cover plate and the material port are separated by the thread and removed, the spherical tooth carrier inside the impregnation tank can be discharged through the material port, realizing the classified discharge of the residual liquid and the spherical tooth carrier of the impregnation device;
[0016] By providing an observation window, the installation ring at the bottom side of the observation window is installed inside the observation groove at the top of the impregnation tank through a thread for use. Through the transparent plate, it can assist the operator to observe the impregnation state of the spherical tooth carrier and the solution inside the impregnation tank, and assist the operator to control the device, realizing the observation and judgment during the processing of the impregnation device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front view sectional structure diagram of the present utility model;
[0018] Figure 2 It is a front view structure diagram of the present utility model;
[0019] Figure 3 This is the front view sectional structure diagram of the material inlet of the present utility model;
[0020] Figure 4 This is the front view sectional structure diagram of the observation window of the present utility model.
[0021] In the figure: 1, frame; 2, support frame; 3, positioning table; 4, impregnation tank; 5, water spray pipe; 6, nozzle; 7, limit end plate; 8, water delivery pipe; 9, guiding table; 10, installation groove; 11, roller; 12, movable groove; 13, gear ring; 14, gear; 15, motor; 16, material inlet; 17, cover plate; 18, liquid discharge hole; 19, separation net; 20, switch valve; 21, liquid discharge pipe; 22, observation groove; 23, installation ring; 24, transparent plate; 25, observation window. Specific implementation manner
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1-4 , an embodiment provided by the present utility model: a uniform impregnation device for a tooth ball catalyst carrier, including a frame 1, an impregnation tank 4 and a water spray pipe 5. Both sides of the top end of the frame 1 are provided with support frames 2, the top end of the support frame 2 is provided with a positioning table 3, the inside of the positioning table 3 is movably provided with an impregnation tank 4, and a driving assembly for rotating the impregnation tank 4 is arranged at the bottom end inside the frame 1. The driving assembly includes a guiding table 9, a gear ring 13, a gear 14 and a motor 15. Both sides of the bottom end inside the frame 1 are provided with guiding tables 9, the top end of the guiding table 9 is provided with an installation groove 10, a roller 11 is movably installed inside the installation groove 10, a movable groove 12 is arranged on the inner side wall of the guiding table 9, a gear ring 13 is installed on the outer side wall of the impregnation tank 4, a gear 14 is arranged inside the movable groove 12 at the bottom end of the gear ring 13, and a motor 15 is installed on one side of the gear 14;
[0024] Specifically, as Figure 1 and Figure 2 shown, during use, starting the motor 15 can drive the gear 14 to rotate. The gear 14 meshes with the gear ring 13 on the outside of the impregnation tank 4. Thus, by the cooperation of the gear 14 and the gear ring 13, the impregnation tank 4 can be driven to rotate inside the frame 1;
[0025] A water spraying pipe 5 is installed at the center position inside the positioning table 3. A plurality of nozzles 6 are installed on the surface of the water spraying pipe 5. The plurality of nozzles 6 are evenly distributed on the surface of the water spraying pipe 5. Both sides of the water spraying pipe 5 extend to the outside of the positioning table 3. Limit end plates 7 are installed on both sides of the water spraying pipe 5. A water delivery pipe 8 is installed on one side of the limit end plate 7. A material port 16 is installed at the bottom end of the impregnation tank 4. A cover plate 17 is arranged inside the material port 16. A drain hole 18 is arranged at the center position of the bottom end of the cover plate 17. A separation net 19 is installed inside the drain hole 18. A switching valve 20 is installed at the bottom end of the drain hole 18. A drain pipe 21 is installed at the bottom end of the switching valve 20;
[0026] Specifically, as Figure 1 , Figure 2 and Figure 3 shown, during use, by opening the switching valve 20 below the cover plate 17, the residual liquid inside the impregnation tank 4 can be discharged through the material port 16, the drain hole 18, and the drain pipe 21. If the cover plate 17 is removed from the material port 16, the internal spherical tooth carriers can be discharged through the material port 16;
[0027] An observation groove 22 is arranged at the top end of the impregnation tank 4. An installation ring 23 is arranged inside the observation groove 22. A transparent plate 24 is installed inside the installation ring 23. An observation window 25 is fixed at the top end of the installation ring 23;
[0028] Specifically, as Figure 1 , Figure 2 and Figure 4 shown, during use, through the transparent plate 24 inside the observation window 25, the impregnation state of the spherical tooth carriers and the solution inside the impregnation tank 4 can be observed. If the observation window 25 is rotated, as the thread between the transparent plate 24 and the installation ring 23 separates, the observation window 25 can also be removed, and the observation groove 22 can be used to assist in the maintenance of the inside of the impregnation tank 4.
[0029] Working principle: When in use, start the motor 15. Under the cooperation of the gear 14 and the toothed ring 13, drive the impregnation tank 4 to rotate. When the material port 16 is located on the side, remove the cover plate 17 on the surface of the material port 16, and add the spherical-tooth catalyst carrier into the interior of the impregnation tank 4. Multiple groups of spherical-tooth catalyst carriers are laid at the bottom inside the impregnation tank 4 to form a catalyst bed layer. Then, the cover plate 17 can be covered through threaded fitting. Connect the water delivery pipe 8 to the liquid infusion device, deliver the required solution into the water spray pipe 5, and spray it out through multiple nozzles 6 on the surface, enter the interior of the impregnation tank 4, and cooperate with the spherical-tooth carriers inside the impregnation tank 4 to perform the impregnation operation. Regularly, the motor 15 can be started to drive the impregnation tank 4 to rotate, assisting in turning the spherical-tooth carriers inside, and assisting the spherical-tooth carriers to contact the solution. During the impregnation process, the operator outside can observe the interior of the impregnation tank 4 through the observation window 25 to observe the impregnation state of the spherical-tooth carriers and the solution. After the impregnation is completed, when draining the liquid, the material port 16 can be rotated to the bottom side position, and the on-off valve 20 on the surface of the cover plate 17 is opened. The residual liquid inside the impregnation tank 4 can be discharged first through the drain hole 18 and the drain pipe 21. Then, rotate the cover plate 17 and remove it, and the spherical-tooth carriers inside the impregnation tank 4 can be discharged through the material port 16.
[0030] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A uniform impregnation device for a tooth-ball catalyst carrier, comprising a frame (1), an impregnation tank (4) and a water spray pipe (5), characterized in that: On both sides of the top of the frame (1), support frames (2) are installed. At the top of the support frames (2), positioning platforms (3) are installed. Inside the positioning platforms (3), dipping tanks (4) are movably installed. At the bottom end inside the frame (1), a driving assembly for rotating the dipping tank (4) is provided; The driving assembly includes guide platforms (9), a toothed ring (13), a gear (14), and a motor (15). On both sides of the bottom end inside the frame (1), guide platforms (9) are installed. Inside the inner sidewalls of the guide platforms (9), movable grooves (12) are provided. On the outer sidewall of the dipping tank (4), a toothed ring (13) is installed. Inside the movable groove (12) at the bottom end of the toothed ring (13), a gear (14) is provided. On one side of the gear (14), a motor (15) is installed.
2. The uniform impregnation device for a tooth-ball catalyst carrier according to claim 1, wherein: The toothed ring (13) meshes with the gear (14).
3. The uniform impregnation device for a tooth-ball catalyst carrier according to claim 1, characterized in that: At the central position inside the positioning platform (3), a water spray pipe (5) is installed. On the surface of the water spray pipe (5), spray nozzles (6) are installed. Both sides of the water spray pipe (5) extend to the outside of the positioning platform (3). On both sides of the water spray pipe (5), limit end plates (7) are installed. On one side of the limit end plates (7), water delivery pipes (8) are installed.
4. The uniform impregnation device for a tooth ball catalyst carrier according to claim 3, wherein: A number of spray nozzles (6) are installed on the surface of the water spray pipe (5), and the number of spray nozzles (6) is evenly distributed at equal intervals.
5. A uniform impregnation device for a tooth-ball catalyst carrier according to claim 1, characterized in that: At the top of the guide platform (9), an installation groove (10) is provided. Inside the installation groove (10), a roller (11) is movably installed.
6. The uniform impregnation device for a tooth-ball catalyst carrier according to claim 1, characterized in that: At the bottom end of the dipping tank (4), a material port (16) is installed. Inside the material port (16), a cover plate (17) is provided.
7. The uniform impregnation device for a tooth-ball catalyst carrier according to claim 6, characterized in that: At the central position at the bottom end of the cover plate (17), a liquid discharge hole (18) is provided. Inside the liquid discharge hole (18), a separation net (19) is installed. At the bottom end of the liquid discharge hole (18), a switch valve (20) is installed. At the bottom end of the switch valve (20), a liquid discharge pipe (21) is installed.
8. The uniform impregnation device for a tooth-ball catalyst carrier according to claim 6, characterized in that: At the top of the dipping tank (4), an observation groove (22) is provided. Inside the observation groove (22), an installation ring (23) is provided. Inside the installation ring (23), a transparent plate (24) is installed. At the top of the installation ring (23), an observation window (25) is fixed.