Air cooling device for aluminum alloy die casting

By designing an air-cooling device for automatic flip and double-sided air-cooling aluminum alloy die castings, the time-consuming and labor-intensive problem of manual flip is solved, and efficient cooling of aluminum alloy die castings is achieved, improving production efficiency and product quality.

CN223070406UActive Publication Date: 2025-07-08HUBEI HONGWEI PRECISION HARDWARE CO LTD
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Patent Information

Application Number
CN202422004748.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-07-08
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The cooling process of existing aluminum alloy die castings requires time-consuming and laborious turnover. Untimely cooling may lead to cracks and affect production efficiency and quality.

Method used

An air-cooling device including a flip mechanism, an air-cooling mechanism and a transmission mechanism is designed to realize automatic flip and double-sided air-cooling of aluminum alloy die castings through motor-driven synchronous belt and gear meshing.

Benefits of technology

Automatic flip air cooling of aluminum alloy die castings is realized, cooling efficiency is improved, time and labor consumption of manual flips are avoided, and the integrity and production efficiency of castings are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air cooling device for an aluminum alloy die casting, which comprises a conveying table, a turnover mechanism mounted in the conveying table, two symmetrical air cooling mechanisms mounted at the top of the conveying table, a transmission mechanism mounted on one side of the conveying table, and a fixing rod fixed on the inner wall of the conveying table, first arc-shaped rods are symmetrically and rotationally connected to the outer walls of the two ends of the fixing rod, second arc-shaped rods are rotationally connected to the positions, close to the first arc-shaped rods, of the outer walls of the two ends of the fixing rod, first fixing blocks are fixed to the bottoms of the first arc-shaped rods, and second fixing blocks are fixed to the second arc-shaped rods; and one end of each cam is fixedly connected with a first connecting shaft, the other end of each cam is fixedly connected with a second connecting shaft, and the first connecting shaft is rotationally connected with a second connecting rod. Through the design, the aluminum alloy die casting can be turned over for air cooling, so that the air cooling effect of the aluminum alloy die casting is optimal.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloys, in particular to an air-cooling device for aluminum alloy die-castings. Background Art

[0002] With the development of technology, aluminum alloy die-castings are widely used in various fields. In the production process of aluminum alloy die-castings, continuous production is often carried out. Usually, after smelting aluminum alloy solution, it is poured into a die-casting machine, and then continuous die-casting is carried out to continuously produce aluminum alloy die-castings to achieve batch production. In the aluminum alloy die-casting production line, it is often necessary to cool the aluminum alloy die-castings to make them fixed and formed.

[0003] Existing aluminum alloy die-castings are often placed on a conveyor belt during cooling, and then the air-cooling machine is started. When one side is cooled, it is necessary to manually flip the aluminum alloy die-casting to cool the other side. Although this method is simple, it takes too much time and is time-consuming and laborious. Moreover, in very few cases, the aluminum alloy die-castings are not cooled in time, which will cause cracks and affect their performance. At the same time, it will also affect the production efficiency of aluminum alloy die-castings. For this reason, we have proposed an air-cooling device for aluminum alloy die-castings. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies in the prior art and propose an air-cooling device for aluminum alloy die-castings.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An air-cooling device for aluminum alloy die-castings, including a conveying table, a flipping mechanism is installed inside the conveying table, two symmetrical air-cooling mechanisms are installed on the top of the conveying table, and a transmission mechanism is installed on one side of the conveying table;

[0007] The flipping mechanism includes fixed rods fixed on the inner wall of the conveying table. The outer walls at both ends of the fixed rods are symmetrically and rotatably connected with first arc-shaped rods. The outer walls at both ends of the fixed rods are rotatably connected with second arc-shaped rods near the first arc-shaped rods. A first fixed block is fixed at the bottom of the first arc-shaped rod, and a second fixed block is fixed on the second arc-shaped rod. One end inside the conveying table is rotatably connected with a second rotating shaft. Symmetrically fixed connection with cams is arranged at both ends of the second rotating shaft. One end of the cam is fixedly connected with a first connecting shaft, and the other end of the cam is fixedly connected with a second connecting shaft. The first connecting shaft is rotatably connected with a second connecting rod, and the end of the second connecting rod far from the cam is rotatably connected with the first fixed block. The second connecting shaft is rotatably connected with a first connecting rod, and the end of the first connecting rod far from the cam is rotatably connected with the second fixed block.

[0008] Furthermore, one end of the inner wall of the conveying table is rotatably connected to a first transmission shaft, and the other end of the inner wall of the conveying table is rotatably connected to a second transmission shaft. One end of the second transmission shaft passes through the conveying table and is fixed with a first motor for realizing its rotation. Symmetrically fixed on the outer walls at both ends of the first transmission shaft are first synchronous pulleys, and symmetrically fixed on the outer walls at both ends of the second transmission shaft are second synchronous pulleys. The first synchronous pulley and the second synchronous pulley are connected by a synchronous belt.

[0009] Furthermore, the transmission mechanism includes a second motor fixed on the outer wall of the conveying table. The output end of the second motor is fixed with a second gear, and the second gear is coaxially fixed with the first rotating shaft. Rotatably connected to the outer wall of the conveying table near the second gear is a first gear, and the first gear is coaxially fixed with the second rotating shaft. The first gear meshes with the second gear.

[0010] Furthermore, the air-cooling mechanism includes U-shaped frames symmetrically fixed on the top of the conveying table. Ventilation openings are provided in the inner walls of the U-shaped frames. A wind pipe is fixed on the top of the U-shaped frame. A third motor is fixed in the wind pipe, the output end of the third motor is fixed with a fan, and a back plate is fixed on the top of the wind pipe.

[0011] Furthermore, four support columns are fixed at the bottom of the conveying table.

[0012] Furthermore, a support panel is fixed on the outer wall of the conveying table near the first motor. The first motor is fixed on the top of the support panel, and the output end of the first motor is fixedly connected to the second transmission shaft.

[0013] The beneficial effects of the present utility model are as follows: By providing support columns, a conveying table, a flipping mechanism, an air-cooling mechanism, a transmission mechanism, etc., during use, an aluminum alloy casting is placed on the conveyor belt, the first motor is started, the first motor drives the synchronous pulley to rotate, and the synchronous pulleys are connected by a synchronous belt. When the aluminum alloy die casting reaches the first air-cooling device, one side of it can be air-cooled. When the aluminum alloy die casting reaches the flipping mechanism, the second motor is started, the second motor drives the second gear to rotate, the rotation of the second gear drives the first gear to rotate, the first gear drives the cam to rotate, so that the first arc-shaped rod and the second arc-shaped rod rotate, and the aluminum alloy die casting can be driven to turn over. After turning over, it continues to move forward. When it reaches the second air-cooling mechanism, the other side of the aluminum alloy die casting can be air-cooled. Through the above design, the flipping and air-cooling of the aluminum alloy die casting can be realized, and the air-cooling effect can reach the best. Description of the Drawings

[0014] Figure 1 is a three-dimensional structural diagram of an air-cooling device for aluminum alloy die castings proposed by the present utility model;

[0015] Figure 2 is a partially unfolded three-dimensional structural diagram of an air-cooling device for aluminum alloy die castings proposed by the present utility model;

[0016] Figure 3 This is a schematic diagram of the first partial sectional structure of an air-cooling device for aluminum alloy die-castings proposed by the present utility model;

[0017] Figure 4 This is a schematic diagram of the second partial sectional structure of an air-cooling device for aluminum alloy die-castings proposed by the present utility model.

[0018] In the figure: 1, conveying table; 2, support column; 3, flipping mechanism; 4, air-cooling mechanism; 5, transmission mechanism; 6, first motor; 7, support panel; 8, first transmission shaft; 9, first synchronous pulley; 10, first rotating shaft; 11, first connecting shaft; 12, second rotating shaft; 13, cam; 14, second connecting shaft; 15, first connecting rod; 16, second connecting rod; 17, first arc-shaped rod; 18, fixed rod; 19, second arc-shaped rod; 20, second synchronous pulley; 21, synchronous belt; 22, second transmission shaft; 23, first gear; 24, second motor; 25, second gear; 26, U-shaped frame; 27, air duct; 28, ventilation opening; 29, back plate; 30, third motor; 31, fan. Specific embodiments

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0020] Refer to Figures 1-4 , an air-cooling device for aluminum alloy die-castings, including a conveying table 1, a flipping mechanism 3 is installed inside the conveying table 1, two symmetrical air-cooling mechanisms 4 are installed on the top of the conveying table 1, and a transmission mechanism 5 is installed on one side of the conveying table 1;

[0021] The flipping mechanism 3 includes a fixed rod 18 fixed to the inner wall of the conveying table 1. The outer walls at both ends of the fixed rod 18 are symmetrically and rotatably connected with a first arc-shaped rod 17. The outer walls at both ends of the fixed rod 18 near the first arc-shaped rod 17 are rotatably connected with a second arc-shaped rod 19. A first fixing block is fixed at the bottom of the first arc-shaped rod 17, and a second fixing block is fixed to the second arc-shaped rod 19. One end inside the conveying table 1 is rotatably connected with a second rotating shaft 12. Second rotating shafts 12 are symmetrically and fixedly connected to both ends of the second rotating shaft 12. One end of the cam 13 is fixedly connected with a first connecting shaft 11, the other end of the cam 13 is fixedly connected with a second connecting shaft 14. The first connecting shaft 11 is rotatably connected with a second connecting rod 16. The end of the second connecting rod 16 away from the cam 13 is rotatably connected with the first fixing block. The second connecting shaft 14 is rotatably connected with a first connecting rod 15. The end of the first connecting rod 15 away from the cam 13 is rotatably connected with the second fixing block.

[0022] In the present utility model, one end of the inner wall of the conveying table 1 is rotatably connected to a first transmission shaft 8, and the other end of the inner wall of the conveying table 1 is rotatably connected to a second transmission shaft 22. One end of the second transmission shaft 22 passes through the conveying table 1 and is fixed with a first motor 6 for realizing its rotation. Symmetrically fixed on the outer walls at both ends of the first transmission shaft 8 are first synchronous wheels 9, and symmetrically fixed on the outer walls at both ends of the second transmission shaft 22 are second synchronous wheels 20. The first synchronous wheels 9 and the second synchronous wheels 20 are connected by a synchronous belt 21.

[0023] In the present utility model, the transmission mechanism 5 includes a second motor 24 fixed on the outer wall of the conveying table 1. The output end of the second motor 24 is fixed with a second gear 25, and the second gear 25 is coaxially fixed with a first rotating shaft 10. Rotatably connected to the outer wall of the conveying table 1 near the second gear 25 is a first gear 23, and the first gear 23 is coaxially fixed with a second rotating shaft 12. The first gear 23 meshes with the second gear 25.

[0024] In the present utility model, the air-cooling mechanism 4 includes U-shaped frames 26 symmetrically fixed on the top of the conveying table 1. Ventilation openings 28 are provided in the inner walls of the U-shaped frames 26. Fixed on the top of the U-shaped frames 26 are air ducts 27. Fixed inside the air ducts 27 is a third motor 30, and the output end of the third motor 30 is fixed with a fan 31. Fixed on the top of the air ducts 27 is a back plate 29.

[0025] In the present utility model, four support columns 2 are fixed at the bottom of the conveying table 1.

[0026] In the present utility model, a support panel 7 is fixed on the outer wall of the conveying table 1 near the first motor 6. The first motor 6 is fixed on the top of the support panel 7, and the output end of the first motor 6 is fixedly connected to the second transmission shaft 22.

[0027] Working principle: By setting up support columns 2, conveying platform 1, flipping mechanism 3, air-cooling mechanism 4, transmission mechanism 5, etc. When in use, put the aluminum alloy die-casting into the conveying platform 1, start the first motor 6, the first motor 6 drives the second transmission shaft 22 to rotate. Symmetrically fixed at both ends of the second transmission shaft 22 are second synchronous pulleys 20. One end of the conveying platform 1 far from the second synchronous pulley 20 is rotatably connected to the first transmission shaft 8. Symmetrically fixed on the outer walls at both ends of the first transmission shaft 8 are first synchronous pulleys 9. The first synchronous pulleys 9 and the second synchronous pulleys 20 are connected by a synchronous belt 21. When the aluminum alloy die-casting is placed on the synchronous belt 21, the synchronous belt 21 drives it to move forward. When it reaches the air-cooling mechanism, start the third motor 30, and the third motor 30 drives the fan 31 to rotate, realizing the cooling of one side of the aluminum alloy die-casting. When it reaches the flipping mechanism 3, start the second motor 24, the second motor 24 drives the second gear 25 to rotate, the second gear 25 meshes with the first gear 23, the first gear 23 drives the second rotating shaft 12 to rotate. Fixed on the outer walls at both ends of the second rotating shaft 12 are cams 13. Fixed at both ends of the cams 13 are the first connecting shaft 11 and the second connecting shaft 14. The first connecting shaft 11 is rotatably connected to the second connecting rod 16, the second connecting shaft 14 is rotatably connected to the first connecting rod 15. Fixed at the other end of the first connecting rod 15 is the second arc-shaped rod 19, and fixed at the other end of the second connecting rod 16 is the first arc-shaped rod 17. When the aluminum alloy die-casting reaches the first arc-shaped rod 17, it will be lifted by the first arc-shaped rod 17, and the second arc-shaped rod 19 rotates synchronously. When it reaches a certain angle, the aluminum alloy die-casting will be turned over, and after turning over, it continues to move on the synchronous belt 21. When it reaches the second air-cooling mechanism, it will be air-cooled. Through the above design, it can realize the flipping and air-cooling of the aluminum alloy die-casting, making its air-cooling effect reach the best.

[0028] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. An air-cooling device for aluminum alloy die-castings, comprising a conveying table (1), characterized in that, A turnover mechanism (3) is installed inside the conveying table (1), two symmetrical air-cooling mechanisms (4) are installed on the top of the conveying table (1), and a transmission mechanism (5) is installed on one side of the conveying table (1); The turnover mechanism (3) includes a fixed rod (18) fixed to the inner wall of the conveying table (1). Symmetrically rotatably connected to the outer walls at both ends of the fixed rod (18) are first arc-shaped rods (17). Rotatably connected to the outer walls at both ends of the fixed rod (18) near the first arc-shaped rods (17) are second arc-shaped rods (19). A first fixing block is fixed to the bottom of the first arc-shaped rod (17), and a second fixing block is fixed to the second arc-shaped rod (19). One end inside the conveying table (1) is rotatably connected to a second rotating shaft (12). Symmetrically fixed to both ends of the second rotating shaft (12) are cams (13). One end of the cam (13) is fixedly connected to a first connecting shaft (11), and the other end of the cam (13) is fixedly connected to a second connecting shaft (14). The first connecting shaft (11) is rotatably connected to a second connecting rod (16), and the end of the second connecting rod (16) away from the cam (13) is rotatably connected to the first fixing block. The second connecting shaft (14) is rotatably connected to a first connecting rod (15), and the end of the first connecting rod (15) away from the cam (13) is rotatably connected to the second fixing block.

2. The air-cooling device for an aluminum alloy die-casting part according to claim 1, wherein, One end inside the inner wall of the conveying table (1) is rotatably connected to a first transmission shaft (8), and the other end inside the inner wall of the conveying table (1) is rotatably connected to a second transmission shaft (22). One end of the second transmission shaft (22) passes through the conveying table (1) and is fixed with a first motor (6) to realize its rotation. Symmetrically fixed to the outer walls at both ends of the first transmission shaft (8) are first synchronous pulleys (9). Symmetrically fixed to the outer walls at both ends of the second transmission shaft (22) are second synchronous pulleys (20). The first synchronous pulley (9) and the second synchronous pulley (20) are connected by a synchronous belt (21).

3. The air-cooling device for aluminum alloy die-castings according to claim 1, characterized in that, The transmission mechanism (5) includes a second motor (24) fixed to the outer wall of the conveying table (1). The output end of the second motor (24) is fixed with a second gear (25). The second gear (25) is coaxially fixed with a first rotating shaft (10). Rotatably connected to the outer wall of the conveying table (1) near the second gear (25) is a first gear (23). The first gear (23) is coaxially fixed with the second rotating shaft (12). The first gear (23) meshes with the second gear (25).

4. An air-cooling device for an aluminum alloy die-casting part according to claim 1, characterized in that, The air-cooling mechanism (4) includes U-shaped frames (26) symmetrically fixed to the top of the conveying table (1). Ventilation openings (28) are provided in the inner walls of the U-shaped frames (26). Air ducts (27) are fixed to the tops of the U-shaped frames (26). A third motor (30) is fixed inside the air ducts (27). The output end of the third motor (30) is fixed with a fan (31). A back plate (29) is fixed to the top of the air duct (27).

5. The air cooling device for aluminum alloy die-castings according to claim 1, characterized in that, Four support columns (2) are fixed to the bottom of the conveying table (1).

6. The air-cooling device for an aluminum alloy die-casting part according to claim 2, wherein, A support panel (7) is fixed to the outer wall of the conveying table (1) near the first motor (6), the first motor (6) is fixed to the top of the support panel (7), and the output end of the first motor (6) is fixedly connected to a second transmission shaft (22).